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MP8000 Series Pneumatic Valve Actuators

Вид документаТехнічний паспорт
ВиробникJCI
МоделіMP82, MP83, MP84, MP85, MP86, MP87
Група обладнанняvalves
Мова документаанглійська
Розмір файлу0.2 МБ

Про документ

Pneumatic valve actuators that accurately position chilled water, hot water, and steam control valves in response to a pneumatic signal from a controller. Each actuator has a molded synthetic rubber diaphragm providing a constant effective area throughout the stroke, housed in a corrosion-resistant steel casing. A V-9502 pneumatic or EPP-1000 electro-pneumatic positioner can be ordered separately for sequencing or added positioning power.

Ключові дані

effective_diaphragm_areaMP82/MP83: 25 sq in. (Size 150); MP84/MP85: 50 sq in. (Size 300); MP86/MP87: 100 sq in. (Size 600)
maximum_control_pressure25 psig (172 kPa)
stroke_options5/16, 1/2, 3/4, 1, 1-1/8, 1-1/2 in.
spring_rangesC = 3 to 7 psig; D = 4 to 8 psig; E = 9 to 13 psig
ambient_operating_temperature-20 to 150°F (-29 to 66°C)
air_connectionBarbed fitting for 1/4 in. O.D. polytubing

Застосування

  • Chilled water control valves
  • Hot water control valves
  • Steam control valves
  • Normally open (N.O.) or normally closed (N.C.) valve configurations via field-reversible action

Особливості

  • Designed for use in hot water, chilled water, and steam applications — universal application
  • Field-reversible action: selectable spring-return-up or spring-return-down on N.O. valves
  • Corrosion-resistant housing for long life and strength
  • Position indicator included with every actuator for visual indication of valve stem position
  • Molded diaphragm provides constant effective area throughout actuator stroke

Технічні дані

Parameter Value
Effective diaphragm area, MP82/MP83 25 sq in. (Size 150)
Effective diaphragm area, MP84/MP85 50 sq in. (Size 300)
Effective diaphragm area, MP86/MP87 100 sq in. (Size 600)
Maximum control pressure 25 psig (172 kPa)
Air connection Barbed fitting for 1/4 in. O.D. polytubing
Ambient operating temperature limits -20 to 150°F (-29 to 66°C)
Ambient storage temperature limits -40 to 176°F (-40 to 80°C)
Housing material Die-formed carbon steel (coated with corrosion-resistant finish)
Diaphragm material EPDM (Ethylene Propylene Diene Monomer)
Stem seals Nitrile U-Cups
Bearings Reinforced thermoplastic
Yoke Formed steel (coated with corrosion-resistant finish)
Spring Chrome-silicon steel (coated with corrosion-resistant finish)
Stem components Stainless steel
Shipping weight, MP82/MP83 14.0 lb (6.4 kg)
Shipping weight, MP84/MP85 31.0 lb (14.1 kg)
Shipping weight, MP86/MP87 47.0 lb (21.3 kg)

Варіанти замовлення

Order code structure: M P 8 [size/action] [stroke] [spring range] 0 0 1 [valve mounting kit]

Size and action (digit 4):

  • 2 = 25 sq in. (Size 150), Spring-Return-Up
  • 3 = 25 sq in. (Size 150), Spring-Return-Down
  • 4 = 50 sq in. (Size 300), Spring-Return-Up
  • 5 = 50 sq in. (Size 300), Spring-Return-Down
  • 6 = 100 sq in. (Size 600), Spring-Return-Up
  • 7 = 100 sq in. (Size 600), Spring-Return-Down

Stroke (digit 5):

  • 1 = 5/16 in. (MP82 and MP83)
  • 2 = 1/2 in. (MP82 and MP83)
  • 3 = 3/4 in. (MP82, MP83, MP84, MP85)
  • 4 = 1 in. (MP84 and MP85)
  • 5 = 1-1/8 in. (MP84, MP85, MP86, MP87)
  • 7 = 1-1/2 in. (MP86 and MP87)

Spring range (digit 6):

  • C = 3 to 7 psig (suggested for N.O. valves with positioner)
  • D = 4 to 8 psig (suggested for three-way valves with positioner)
  • E = 9 to 13 psig (suggested for N.C. valves with positioner)

Yoke: 001 = factory-mounted yoke

Valve mounting kit (optional, digit 10):

  • A = 1, 1-1/4, 1-1/2, and 2 in. valves (VG7000 Series stainless steel or brass trim, MP82 or MP83)
  • B = 1/2 and 3/4 in. valves (VG7000 Series stainless steel trim, MP82 or MP83)
  • C = 1-1/2 and 2 in. valves (VG7000 Series stainless steel trim, MP84 or MP85)
  • D = 1-1/2 and 2 in. valves (V-5000 Series cage trim, MP82 or MP83)
  • E = 2-1/2 and 3 in. valves with "L" stem (3/8 in.) (VG2000 Series flanged cast iron, MP82 or MP83)
  • F = 2-1/2, 3, and 4 in. valves with "M" stem (3/8 in.) (VG2000 Series flanged cast iron, MP84 or MP85)
  • G = 3, 4, 5, and 6 in. valves with "N" stem (1/2 in.) (VG2000 Series flanged cast iron, MP86 or MP87)

Example: MP821C001B = pneumatic valve actuator, 25 sq in. (size 150), spring-return-up, 5/16 in. stroke, 3 to 7 psig spring range, factory-mounted yoke, optional valve mounting kit B.

Mounting kits (field assembly):

Description Code Number
Mounting kit for MP82–MP85 actuators to 2-1/2, 3, or 4 in. VG2000, V-5252, V-5462, or V-5842 cast iron flanged globe valves with 3/8 in. stem MP8000-6201
Mounting kit for MP86 or MP87 actuators to 3, 4, 5, or 6 in. VG2000, V-5252, V-5462, or V-5842 cast iron flanged globe valves with 1/2 in. stem MP8000-6203
Mounting kit for MP82 or MP83 actuators to 1-1/2 or 2 in. V-5254, V-5464, or V-5844 cage trim valves with 1/4 in. stem MP8000-6501
Mounting kit for MP82 or MP83 actuators to 1/2 or 3/4 in. VG7000 Series bronze control valves with stainless steel trim MP8000-6701
Mounting kit for MP82 or MP83 actuators to 1 through 2 in. VG7000 Series bronze control valves with 1/4 in. stem, stainless steel or brass trim MP8000-6702
Mounting kit for MP84 or MP85 actuators to 1-1/2 or 2 in. VG7000 Series bronze control valves with 3/8 in. stem, stainless steel trim MP8000-6703

Positioners (order separately):

Description Code Number
Pneumatic valve actuator positioner (less spring and mounting hardware) V-9502-95
Mounting kit for V-9502-95 positioner (includes all necessary mounting hardware and six springs) MP8000-6002
Electro-pneumatic valve actuator positioner (less mounting hardware) EPP-1000-8
Mounting kit for EPP-1000-8 positioner (includes all necessary mounting hardware) MP8000-6003

Repair parts (order separately):

Description Code Number
Seal kit for all MP8000 Series actuators MP8000-6001
Diaphragm and seal kit for MP82 and MP83 Series actuators MP8000-6325
Diaphragm and seal kit for MP84, MP85, MP86, and MP87 Series actuators (two kits required for MP86 and MP87) MP8000-6350
Repair tool kit (required for diaphragm and seal replacement; includes strap handle, polyester strap, stem wrench, 7/16 in. hex tool) MP8000-6012

Actuator dimensions, in. (mm)

Actuator Code A B C* D** Clearance Required With V-9502-95 With EPP-1000-8 VG2000 Series Valves VG7000 Series Valves
MP82 Series 8-21/32 (220) 9-7/32 (234) 11-5/8 (295) 1-1/2 (38) 9-5/32 (233) 3-3/4 (95) 2 (51) 2 (51)
MP83 Series 8-21/32 (220) 9-7/32 (234) 11-5/8 (295) 2 (51) 9-5/32 (233) 3-3/4 (95) 2 (51) 2 (51)
MP84 Series 10-1/2 (267) 11-13/16 (300) 13 (330) 2-7/16 (62) 11-13/16 (300) 3-3/4 (95) 2 (51) 2 (51)
MP85 Series 10-1/2 (267) 11-13/16 (300) 13 (330) 2-7/8 (73) 11-13/16 (300) 3-3/4 (95) 2 (51) 2 (51)
MP86 Series 10-1/2 (267) 11-13/16 (300) 13 (330) 2-7/16 (62) 19-7/8 (505) 4-3/4 (121) --- ---
MP87 Series 10-1/2 (267) 11-13/16 (300) 13 (330) 2-7/8 (73) 19-7/8 (505) 4-3/4 (121) --- ---

* Dimension "C" is from the top of the actuator housing to the top of the stem in the full up position. ** Dimension "D" is from the bottom of the yoke to the top of the actuator housing.

Допуски та стандарти

None listed in source document.

Текст документа

                                                                                           FANs 977, 1628.3
                                                                                             Product Bulletin   MP8000
                                                                                                 Issue Date     1218



                                         MP8000 Series
                                    Pneumatic Valve Actuators




  MP8000 Series Pneumatic Valve Actuators are
  designed to accurately position chilled water,
  hot water, and steam control valves in response to a
  pneumatic signal from a controller. A pneumatic or
  electric valve positioner can be ordered separately
  for use in applications where sequential operation
  is desired or additional positioning power is necessary.
  MP8000 Series actuators have a molded, synthetic
  rubber diaphragm contained in a sturdy,
  corrosion-resistant housing that protects against dirt
  and damage. This molded diaphragm provides a
  constant effective area throughout the actuator stroke.

                                                                            Figure 1: MP8000 Series
                                                                           Pneumatic Valve Actuators




                                              Features and Benefits
 Designed for Use in Hot Water, Chilled            Allows for universal application
   Water, and Steam Applications

 Field-Reversible Action                           Allows for selectable spring-return-up or spring-return-down action
                                                    on Normally Open (N.O.) valves

 Corrosion-Resistant Housing                       Ensures long life by providing strength and corrosion resistance

 Position Indicator Included with Every            Provides visual indication of valve stem position
   Actuator




  © 2001 Johnson Controls, Inc.                                                                                        1
    Code No. LIT-977257                                                                          www.johnsoncontrols.com
Table 1: Ordering Data
M P 8                                                                Pneumatic
    1   2   3                                                     Valve Actuator
                2                                                     Size and        2 = 25 sq in. (Size 150), Spring-Return-Up
                4                                                      Action         3 = 25 sq in. (Size 150), Spring-Return-Down
                                                                                      4 = 50 sq in. (Size 300), Spring-Return-Up
                                                                                      5 = 50 sq in. (Size 300), Spring-Return-Down
                                                                                      6 = 100 sq in. (Size 600), Spring-Return-Up
                                                                                      7 = 100 sq in. (Size 600), Spring-Return-Down
                    1                                                  Stroke         1 = 5/16 in. (MP82 and MP83 Series Actuators)
                    5                                                                 2 = 1/2 in. (MP82 and MP83 Series Actuators)
                                                                                      3 = 3/4 in. (MP82, MP83, MP84, and MP85 Series Actuators)
                                                                                      4 = 1 in. (MP84 and MP85 Series Actuators)
                                                                                      5 = 1-1/8 in. (MP84, MP85, MP86, and MP87 Series Actuators)
                                                                                      7 = 1-1/2 in. (MP86 and MP87 Series Actuators)
                        C                                              Spring         C = 3 to 7 psig (Suggested for N.O. Valves with Positioner)
                        6                                              Range          D = 4 to 8 psig (Suggested for Three-Way Valves with Positioner)
                                                                                      E = 9 to 13 psig (Suggested for N.C. Valves with Positioner)
                            0   0   1                                   Yoke          001 = Factory-Mounted Yoke
                            7   8   9

                                        B                               Valve         A = 1, 1-1/4, 1-1/2, and 2 in. Valves
                                        10                         Mounting Kit            (VG7000 Series Stainless Steel or Brass Trim,
                                                                     (Optional)            MP82 or MP83 Actuator)

                                                                                      B = 1/2 and 3/4 in. Valves
                                                                                           (VG7000 Series Stainless Steel Trim, MP82 or MP83 Actuator)

                                                                                      C = 1-1/2 and 2 in. Valves
                                                                                           (VG7000 Series Stainless Steel Trim, MP84 or MP85 Actuator)

                                                                                      D = 1-1/2 and 2 in. Valves
                                                                                           (V-5000 Series Cage Trim, MP82 or MP83 Actuator)

                                                                                      E = 2-1/2 and 3 in. Valves with “L” Stem (3/8 in.)
                                                                                           (VG2000 Series Flanged Cast Iron, MP82 or MP83 Actuator)

                                                                                      F = 2-1/2, 3, and 4 in. Valves with “M” Stem (3/8 in.)
                                                                                           (VG2000 Series Flanged Cast Iron, MP84 or MP85 Actuator)

                                                                                      G = 3, 4, 5, and 6 in. Valves with “N” Stem (1/2 in.)
                                                                                           (VG2000 Series Flanged Cast Iron, MP86 or MP87 Actuator)



 1      2   3   4   5   6   7   8   9   10 = Field

M P 8           2   1 C 0       0   1 B              Example: Pneumatic valve actuator, 25 sq in. (size 150), spring-return-up, 5/16 in. stroke,
        Pneumatic Valve Actuator                     3 to 7 psig spring range, with factory-mounted yoke and optional valve mounting kit.



Note:       To order an MP8000 Series Pneumatic Valve Actuator factory mounted on a VG7000 Series Bronze
            Control Valve, refer to the VG7000 Series Bronze Control Valves Product/Technical Bulletin (LIT-977140).
            To order an MP8000 Series Pneumatic Valve Actuator factory mounted on a VG2000 Series Cast Iron
            Flanged Globe Valve, refer to the VG2000 Series Cast Iron Flanged Globe Valves Product/Technical
            Bulletin (LIT-977133).

2       MP8000 Series Pneumatic Valve Actuators Product Bulletin
O peration
Air pressure from a pneumatic controller is applied to         For applications requiring stable, accurate control and
the diaphragm of the actuator, which moves the piston          sequencing, a V-9502 Pneumatic Valve Actuator
against the fluid and actuator spring forces. The piston       Positioner or an EPP-1000 Electro-Pneumatic Actuator
will move the valve stem and plug until the diaphragm          Positioner is available for mounting in the field. Refer
pressure balances the actuator return spring force and         to Table 3 for a list of positioners and positioner
the fluid forces. Reducing the air pressure permits the        mounting kits available.
spring to return the valve plug to its normal position.
                                                               Both styles of positioners are factory calibrated to
With no control air pressure applied to the diaphragm,
                                                               match the nominal spring range of the valve and
the valve is in the normal position.
                                                               actuator assembly. For more information regarding
                                                               these positioners, refer to the V-9502 Pneumatic Valve
                                                               Actuator Positioner Product Bulletin (LIT-977265) or
                                                               the EPP-1000 Series Electro-Pneumatic Positioners
                                                               Product Bulletin (LIT-2681270).

A ccessories
Table 2: Mounting Kits (For Field Assembly)
                                     Description                                               Code Number

 Mounting Kit for MP82, MP83, MP84, or MP85 Series Actuators Mounted to 2-1/2, 3, or            MP8000-6201
 4 in. VG2000, V-5252, V-5462, or V-5842 Cast Iron Flanged Globe Valves with 3/8 in.
 Stem (Kit Includes: Two Stem Hex Jam Nuts and One Locknut)
 Mounting Kit for MP86 or MP87 Series Actuators Mounted to 3, 4, 5, or 6 in. VG2000,            MP8000-6203
 V-5252, V-5462, or V-5842 Cast Iron Flanged Globe Valves with 1/2 in. Stem (Kit
 Includes: Two Stem Hex Jam Nuts and One Locknut)
 Mounting Kit for MP82 or MP83 Series Actuators Mounted to 1-1/2 or 2 in. V-5254,               MP8000-6501
 V-5464, or V-5844 Series Cage Trim Valves with 1/4 in. Stem (Kit Includes: One Stem
 Nut, One Stem Extender, Two Stem Extender Nuts, and One Yoke Nut)
 Mounting Kit for MP82 or MP83 Series Actuators Mounted to 1/2 or 3/4 in. VG7000                MP8000-6701
 Series Bronze Control Valves with Stainless Steel Trim (Kit Includes: One Stem Nut,
 One Stem Extender, Two Stem Extender Nuts, and One Yoke Nut)
 Mounting Kit for MP82 or MP83 Series Actuators Mounted to 1 through 2 in. VG7000               MP8000-6702
 Series Bronze Control Valves with 1/4 in. Stem and Stainless Steel or Brass Trim
 (Kit Includes: One Stem Nut, One Stem Extender, Two Stem Extender Nuts, and
 One Yoke Nut)
 Mounting Kit for MP84 or MP85 Series Actuators Mounted to 1-1/2 or 2 in. VG7000                MP8000-6703
 Series Bronze Control Valves with 3/8 in. Stem and Stainless Steel Trim
 (Kit Includes: Two Stem Nuts and One Yoke Nut)


Table 3: Positioners and Positioner Mounting Kits (Order Separately)
                                     Description                                               Code Number

 Pneumatic Valve Actuator Positioner (Less Spring and Mounting Hardware)                         V-9502-95
 Mounting Kit for V-9502-95 Pneumatic Valve Actuator Positioner                                 MP8000-6002
 (Kit Includes All Necessary Mounting Hardware and Six Springs)
 Electro-Pneumatic Valve Actuator Positioner (Less Mounting Hardware)                           EPP-1000-8
 Mounting Kit for EPP-1000-8 Electro-Pneumatic Valve Actuator Positioner                        MP8000-6003
 (Kit Includes All Necessary Mounting Hardware)


                                                       MP8000 Series Pneumatic Valve Actuators Product Bulletin       3
D imensions




             Figure 2: MP82/MP84 Series                                  Figure 3: MP83/MP85 Series
        Spring-Return-Up Actuator Shown with                      Spring-Return-Down Actuator Shown with
    V-9502-95 Pneumatic Valve Actuator Positioner               V-9502-95 Pneumatic Valve Actuator Positioner
                  (Refer to Table 4.)                                         (Refer to Table 4.)




                     Figure 4: MP83/MP85 Series Spring-Return-Down Actuator Shown with
                            EPP-1000-8 Electro-Pneumatic Valve Actuator Positioner
                                              (Refer to Table 4.)

4    MP8000 Series Pneumatic Valve Actuators Product Bulletin
                       A


                                         C




                                         D




                       B


               Figure 5: MP86 Series
       Spring-Return-Up Actuator Shown with
   V-9502-95 Pneumatic Valve Actuator Positioner
                 (Refer to Table 4.)

                        B

                   A


                                             C




                                             D




                Figure 6: MP86 Series
       Spring-Return-Up Actuator Shown with
EPP-1000-8 Electro-Pneumatic Valve Actuator Positioner
                  (Refer to Table 4.)
                       MP8000 Series Pneumatic Valve Actuators Product Bulletin   5
Table 4: Actuator Dimensions, in. (mm)
      Actuator            A                         B                       C*             D**            Clearance Required
       Code
                                        With              With                                            VG2000     VG7000
      Number
                                      V-9502-95         EPP-1000-8                                         Series     Series
                                                                                                          Valves     Valves
    MP82 Series        8-21/32          9-7/32               11-5/8        1-1/2         9-5/32            3-3/4         2
                        (220)           (234)                (295)         (38)          (233)             (95)        (51)
    MP83 Series        8-21/32          9-7/32               11-5/8         2            9-5/32            3-3/4        2
                        (220)           (234)                (295)         (51)          (233)             (95)        (51)
    MP84 Series         10-1/2         11-13/16               13          2-7/16        11-13/16           3-3/4        2
                        (267)           (300)                (330)         (62)          (300)             (95)        (51)
    MP85 Series         10-1/2         11-13/16               13           2-7/8        11-13/16           3-3/4        2
                        (267)           (300)                (330)         (73)          (300)             (95)        (51)
    MP86 Series         10-1/2         11-13/16               13          2-7/16         19-7/8            4-3/4       ---
                        (267)           (300)                (330)         (62)          (505)             (121)
    MP87 Series         10-1/2         11-13/16                13          2-7/8         19-7/8            4-3/4       ---
                        (267)           (300)                (330)         (73)          (505)             (121)
* Dimension “C” is from the top of the actuator housing to the top of the stem in the full up position.
** Dimension “D” is from the bottom of the yoke to the top of the actuator housing.




R epair Information
Replacement diaphragm and seal kits are available for
MP8000 Series Pneumatic Valve Actuators; refer to
Table 5 for ordering information and additional details.
For a replacement MP8000 Actuator, refer to Table 1.


Table 5: Repair Parts (Order Separately)
               Description                   Code Number

    Seal Kit for All MP8000 Series            MP8000-6001
    Actuators
    Diaphragm and Seal Kit for MP82           MP8000-6325
    and MP83 Series Actuators
    Diaphragm and Seal Kit for MP84,          MP8000-6350
    MP85, MP86, and MP87 Series
    Actuators (Two Kits Required for
    MP86 and MP87 Series Actuators)
    Repair Tool Kit (Required for            MP8000-6012*
    Diaphragm and Seal Replacement)
*    This kit includes a strap handle and polyester strap,
     stem wrench, and 7/16 in. hex tool.




6     MP8000 Series Pneumatic Valve Actuators Product Bulletin
 Notes




MP8000 Series Pneumatic Valve Actuators Product Bulletin   7
S pecifications
                         Product                                MP8000 Series Pneumatic Valve Actuators
    Effective Diaphragm Area          MP82/MP83                 25 sq in. (Size 150)
                                      Series Actuators
                                      MP84/MP85                 50 sq in. (Size 300)
                                      Series Actuators
                                      MP86/MP87                 100 sq in. (Size 600)
                                      Series Actuators
             Maximum Control                                    25 psig (172 kPa)
                   Pressure
                Air Connection                                  Barbed Fitting for 1/4 in. O.D. Polytubing
            Ambient Operating                                   -20 to 150°F (-29 to 66°C)
           Temperature Limits
             Ambient Storage                                    -40 to 176°F (-40 to 80°C)
           Temperature Limits
                       Materials      Housing                   Die-Formed Carbon Steel (Coated with Corrosion-Resistant Finish)
                                      Diaphragm                 EPDM (Ethylene Propylene Diene Monomer)
                                      Stem Seals                Nitrile U-Cups
                                      Bearings                  Reinforced Thermoplastic
                                      Yoke                      Formed Steel (Coated with Corrosion-Resistant Finish)
                                      Spring                    Chrome-Silicon Steel (Coated with Corrosion-Resistant Finish)
                                      Stem Components           Stainless Steel
              Shipping Weight         MP82/MP83                 14.0 lb (6.4 kg)
                                      Series Actuators
                                      MP84/MP85                 31.0 lb (14.1 kg)
                                      Series Actuators
                                      MP86/MP87                 47.0 lb (21.3 kg)
                                      Series Actuators
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or
misuse of its products.




Building Technologies & Solutions
507 E. Michigan Street
P.O. Box 423                                                                                                                 Printed in U.S.A.
Milwaukee, WI 53201                                                                                                  www.johnsoncontrols.com




8   MP8000 Series Pneumatic Valve Actuators Product Bulletin


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