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Electric spring return damper actuators, M9208-xxx-x Series

Вид документаТехнічний паспорт
ВиробникJCI
МоделіM9208-GGA-2, M9208-AGA-2, M9208-AGC-3, M9208-GGC-3, M9208-AGA-3, M9208-BGA-3, M9208-BGC-3, M9208-BAA-3
Група обладнанняautomation
Мова документаанглійська
Розмір файлу0.3 МБ

Про документ

Electric spring return actuators for control of dampers in HVAC systems, rated at 70 lb·in (8 N·m) with and without power applied via a mechanical spring return system. The series covers On/Off (24/120/230 VAC), On/Off + Floating Point (24 V), and Proportional (0(2)–10 VDC / 0(4)–20 mA) control options in direct-coupled designs requiring no linkage. -AGx/-GGx types use a microprocessor-controlled brushless DC motor; -Bxx types use a DC brush motor with analog electronics.

Ключові дані

Rated torque70 lb·in. (8 N·m), power on and off (spring return)
Rotation rangeMaximum full stroke 95°, adjustable stop 35° to 95°
Power supplyAC 24 V (AC 19.2–28.8 V) 50/60 Hz or DC 24 V; also AC 120 V and AC 230 V (-BAx/-BDx)
Control signalsOn/Off; Floating Point; Proportional DC 0(2)–10 V or 0(4)–20 mA (with 500 ohm resistor)
Rotation time (90°)-GGx/-AGx: 150 s running, 17–25 s spring return; -Bxx-3: 55–71 s running, 13–26 s spring return
Enclosure ratingNEMA 2 (IP54)
Ambient operating-40 to 140°F (-40 to 60°C) (-GGx/-AGx); -4 to 140°F (-20 to 60°C) standard / -40 to -4°F (-40 to -20°C) extended (-Bxx)
Shaft connectionRound shafts 5/16–5/8 in. (8–16 mm), square shafts 1/4–1/2 in. (6–12 mm)

Застосування

  • Proportional modulation of dampers up to 70 lb·in. (8 N·m) controlled by an electronic controller or positioner (M9208-GGx-x)
  • On/off control or modulation of dampers requiring up to 70 lb·in. (8 N·m) in HVAC systems; floating point from triac or relay, on/off from manual switch, controller, auxiliary switch from fan motor contactor, or similar device (M9208-AGx-x)
  • On/off control of dampers requiring up to 70 lb·in. (8 N·m) in HVAC systems (M9208-Bxx-3)
  • Plenum applications: M9208-GGA-2 and M9208-AGA-2 include plenum-rated cables for spaces used for environmental air-handling purposes other than ducts and plenums per NFPA 70 section 300.22(C)
  • Master-slave applications via feedback signal (M9208-GGx-x)

Особливості

  • 70 lb·in (8 N·m) rated torque with and without power applied
  • Direct-coupled design, no crankarm or linkage required
  • Reversible mounting: clockwise or counterclockwise operation
  • Electronic stall detection; may be stalled anywhere in rotation range without mechanical end switches; reduced power consumption in holding mode
  • Double-insulated construction — electrical ground connection not necessary for regulatory compliance
  • Microprocessor-controlled brushless DC motor with constant runtime independent of torque (-AGx/-GGx)
  • External mode selection switch: control logic reversal (Floating, -AGx); calibration, input signal range selection, and control logic reversal (Proportional, -GGx)
  • Locking manual override with auto release and crank storage
  • Override control on proportional models
  • Integral cables with colored and numbered conductors; integral connectors for 3/8 in. (10 mm) flexible metal conduit (FMC)
  • Optional integrated line-voltage-capable auxiliary SPDT switches (one fixed at 11° closing, one adjustable 25° to 90°)
  • UL, CE, and C-Tick/RCM compliance; manufactured under ISO 9001 quality standards
  • 5-year warranty

Технічні дані

Parameter Value
Rated torque (power on, running) 70 lb·in. (8 N·m) all operating temperatures
Rated torque (power off, spring return) 70 lb·in. (8 N·m) all temperatures (-GGx/-AGx); 53 lb·in. (6 N·m) at extended operating temperatures (-Bxx)
Rotation range Maximum full stroke 95°; adjustable stop 35° to 95° maximum position
Rotation time 90° power on -GGx/-AGx: 150 s constant for 0–70 lb·in load; 90 s in calibration or override mode; -Bxx-3: 55–71 s (60 s nominal, 0.25 rpm)
Rotation time 90° spring return -GGx/-AGx: 17–25 s at room temperature, 22 s nominal at full rated load, 94 s maximum at -40°F (-40°C); -Bxx-3: 13–26 s at room temperature, 21 s nominal, 39 s max at 70 lb·in and -4°F (-20°C), 108 s max at 53 lb·in (6 N·m) and -40°F (-40°C)
Life cycles 60,000 full stroke cycles with 70 lb·in. (8 N·m) load; 1,500,000 repositions (-GGx/-AGx only)
Power supply (-GGx/-AGx) AC 24 V (19.2–28.8 V) 50/60 Hz, Class 2/SELV, 7.9 VA running / 5.5 VA holding; DC 24 V (21.6–28.8 V), 3.5 W running / 1.9 W holding; min transformer 8 VA
Power supply (-BGx) AC 24 V (18–30 V) 50/60 Hz, 6.1 VA running / 1.2 VA holding; DC 24 V (21.6–28.8 V), 3.5 W running / 0.5 W holding; min transformer 7 VA
Power supply (-BAx) AC 120 V (102–132 V) 60 Hz, 0.05 A running / 0.03 A holding
Power supply (-BDx) AC 230 V (198–264 V) 50/60 Hz, 0.04 A running / 0.03 A holding
Input signal (-GGx) Factory set DC 0–10 V CW; selectable DC 0(2)–10 V or 0(4)–20 mA with field-furnished 500 ohm 0.25 W minimum resistor; switch selectable direct/reverse action
Input signal (-AGx) AC 19.2–28.8 V at 50/60 Hz or DC 24 V +20%/-10%, Class 2/SELV; minimum pulse width 500 ms
Control input impedance (-GGx) Voltage input 100,000 ohm; current input 500 ohm with 500 ohm resistor
Control input impedance (-AGx) 3,000 ohm
Feedback signal (-GGx) DC 0(2)–10 V for desired rotation range up to 95°, 0.5 mA at 10 V maximum
Auxiliary switch rating (-xxC) Two SPDT double-insulated switches, gold over silver contacts: AC 24 V 50 VA pilot duty; AC 120 V 5.8 A resistive, 1/4 hp, 275 VA pilot duty; AC 240 V 5.0 A resistive, 1/4 hp, 275 VA pilot duty
Spring return direction Selectable with mounting position: face A away = CCW, face B away = CW
Audible noise (-GGx/-AGx) <35 dBA running, <20 dBA holding, <52 dBA spring return, at 70 lb·in. load, 1 m
Audible noise (-Bxx-3) <47 dBA running, <20 dBA holding, <52 dBA spring return, at 70 lb·in. load, 1 m
Electrical connections -3 models and aux switches: 48 in. (1.2 m) UL 758 Type AWM halogen-free cable, 18 AWG (0.85 mm²); -A2 plenum models: 120 in. (3.05 m) UL 444 Type CMP plenum cable, 19 AWG (0.75 mm²); ferrule ends 0.25 in. (6 mm)
Conduit connections Integral connectors for 3/8 in. (10 mm) flexible metal conduit
Mechanical connections Round shafts 5/16–5/8 in. (8–16 mm); square shafts 1/4–1/2 in. (6–12 mm); up to 3/4 in. (19 mm) round shafts with accessory M9208-600
Enclosure rating NEMA 2 (IP54) for all mounting directions/orientations
Ambient operating (-GGx/-AGx) -40 to 140°F (-40 to 60°C); 90% RH maximum, noncondensing
Ambient operating (-Bxx-3) Standard -4 to 140°F (-20 to 60°C); extended -40 to -4°F (-40 to -20°C); 90% RH maximum, noncondensing
Storage temperature -40 to 185°F (-40 to 85°C); 95% RH maximum, noncondensing
Dimensions 6.33 x 3.90 x 2.26 in. (160.7 x 99 x 57.5 mm)
Shipping weight -GGA/-AGA: 3.43 lb (1.6 kg); -GGC/-BGC: 3.75–3.8 lb (1.7 kg); -AGC/-BAC/-BDC: 3.8–4.15 lb (1.7–1.9 kg)

Варіанти замовлення

Actuator models (Table 2): M9208-AGA-2, M9208-AGA-3, M9208-AGC-3, M9208-BGA-3, M9208-BGC-3, M9208-BAA-3, M9208-BAC-3, M9208-BDA-3, M9208-BDC-3, M9208-GGA-2, M9208-GGA-3, M9208-GGC-3.

Accessories and replacement parts (order separately):

Code Number Description
DMPR-KC003 7 in. (178 mm) blade pin extension (without bracket) for Johnson Controls Direct-Mount Damper Applications (qty 1)¹
M9000-200 Commissioning tool providing a control signal to drive 24 V On/Off, Floating, Proportional, and/or Resistive Electric Actuators (qty 1)
M9000-321 Weathershield Kit for Damper Application of M9203 and M9208 Series Actuators (qty 1)
M9000-400 Jackshaft Linkage Kit, open-ended design clamping onto a jackshaft without access to the ends (qty 1)
M9000-560 Ball Valve Linkage Kit for applying M9203/M9208 Series Actuators to VG1000 Series Valves (qty 1)
M9000-604 Replacement Anti-Rotation Bracket Kit for M9208, M9210, and M9220 Series (qty 1)
M9000-606 Position Indicator for Damper Applications of M9203 and M9208 Series (qty 5)
M9200-100 Threaded Conduit Adapter, 1/2 NPSM, for M9210(20) and M(VA)9208 Series (qty 5)
M9208-100 Remote Mounting Kit including Mounting Bracket, M9208-150 Crankarm, Ball Joint, and mounting fasteners (qty 1)
M9208-150 Crankarm Adapter Kit (qty 1)
M9208-600 Large Shaft Coupler Kit (with Locking Clip) for round shafts 1/2–3/4 in. (12–19 mm) or square shafts 3/8–9/16 in. (10–14 mm) (qty 1)
M9208-601 Replacement Standard Coupler Kit (with Locking Clip) for round shafts 5/16–5/8 in. (8–16 mm) or square shafts 1/4–1/2 in. (6–12 mm) (qty 1)
M9208-602 Replacement Locking Clips (qty 5)
M9208-603 Adjustable Stop Kit (qty 1)
M9220-604 Replacement Manual Override Cranks, long crank radius 2.83 in. (72 mm) (qty 5)
M9208-605 Replacement Manual Override Cranks, short crank radius 1.83 in. (46.5 mm) (qty 5)

¹ Furnished with the damper and may be ordered separately.

Допуски та стандарти

  • United States: UL Listed, CCN XAPX, File E27734; UL 60730-1A: 2003-08, Ed. 3.1; UL 60730-2-14: 2002-02, Ed. 1 (all models)
  • Canada: UL Listed, CCN XAPX7, File E27734; UL 60730-1:02-CAN/CSA: July 2002, 3rd Ed.; CSA C22.2 No. 24-93 Temperature Indicating and Regulating Equipment (all models)
  • Europe: CE Mark — compliant with essential requirements of the EMC Directive and Low Voltage Directive
  • Australia and New Zealand: RCM Mark, Australia/NZ Emissions Compliant (all models)

Текст документа

M9208-xxx-x Series Electric Spring Return Actuators
Product Bulletin
M9208-GGx-x, M9208-AGx-x, M9208-Bxx-3                                                            Code No. LIT-12011480
                                                                                                           Issued May 2016


                                                 Refer to the QuickLIT Web site for the most up-to-date version of this document.

The M9208-xxx-x Series Electric Spring Return
Actuators provide control of dampers in Heating,
Ventilating, and Air Conditioning (HVAC) systems. All
actuators in this series provide 70 lb·in (8 N·m) rated
torque. A mechanical spring return system provides
rated torque with and without power applied to the
actuator. The series includes the following control
options:
•      On/Off, 24 V, 120 VAC, 230 VAC power
•      On/Off and Floating Point, 24 V power
•      Proportional, 24 V power, for 0(2) to 10 VDC or
       0(4) to 20 mA Control Signal
These actuators are configured for direct mounting and
do not require a damper linkage. Actuators can be
mounted directly to a damper shaft from 5/16 to 5/8 in.
(8 to 16 mm) diameter with a universal clamp. For
shafts up to 3/4 in. (19 mm) diameter use the
accessory Large Shaft Coupler Kit M9208-600. An
accessory crankarm and remote mounting kit are
available for applications where the actuator cannot be
direct-coupled to the damper shaft. Optional line
voltage auxiliary switches indicate an end-stop position
or perform switching functions within the selected
rotation range.
                                                                    Figure 1: M9208-xxx-x Series Electric Spring
                                                                                 Return Actuator
Table 1: Features and Benefits (Part 1 of 2)
    Features                              Benefits
    70 lb·in (8 N·m) Rated Torque         Provides high torque in a compact package size to expand the range of damper
                                          applications in HVAC systems.
    Direct-Coupled Design                 Requires no crankarm or linkage and is capable of direct mounting to a shaft up to
                                          3/4 in. (19 mm) diameter and centered on a 1/2 in. (13 mm) shaft.
    Reversible Mounting                   Provides either clockwise or counterclockwise operation.
    Electronic Stall Detection            Protects from overload at all angles of rotation. Power consumption is reduced in
                                          holding mode. The actuator may be stalled anywhere in its rotation range without
                                          the need for mechanical end switches.
    Double-Insulated Construction         Allows that electrical ground connection is not necessary for regulatory agency
                                          compliance.
    Microprocessor-controlled             Provides constant runtime independent of torque.
    Brushless DC Motor
    (-AGx and -GGx types)
    External Mode Selection Switch        Permits control logic reversal for Floating Control (-AGx types).
    (-AGx and -GGx types)                 Permits calibration, input signal range selection, and control logic reversal for
                                          Proportional Control (-GGx types).


                                         M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin                  1
Table 1: Features and Benefits (Part 2 of 2)
 Features                                    Benefits
 Locking Manual Override with Auto           Allows manual positioning of the actuator hub with automatic return to normal
 Release and Crank Storage                   operation when power and control signal are restored.
 Override Control                            Supports control system override applications through field wiring.
 (Proportional Model Only)
 Integral Cables with Colored and            Simplify installation and field wiring.
 Numbered Conductors
 Integral Connectors for 3/8 in.             Simplify installation and field wiring.
 (10 mm) Flexible Metal Conduit (FMC)
 Optional Integrated Auxiliary               Provide two integrated, line-voltage-capable Single-Pole, Double-Throw (SPDT)
 Switches                                    switches with one fixed and one adjustable switch point. Facilitates safety
                                             interfacing or signaling.
 UL, CE, and C-Tick Compliance               Provides internationally recognized regulatory agency approvals.
 Manufactured under International            Ensures quality.
 Standards Organization (ISO) 9001
 Quality Control Standards
 5-Year Warranty                             Protects consumer investment.

Application                                                         The M9208-GGA-2 actuators include plenum-rated
                                                                    cables and are specially configured for installation in
    IMPORTANT: Use these M9208-xxx-x Series                         spaces used for environmental air-handling purposes,
    Electric Spring Return Actuators only to control                other than ducts and plenums, as specified in National
    equipment under normal operating conditions.                    Fire Protection Association (NFPA) 70: National
    Where failure or malfunction of the electric actuator           Electrical Code section 300.22(C), Other Space Used
    could lead to personal injury or property damage to             for Environmental Air. The space over a hung ceiling,
    the controlled equipment or other property,                     when used for environmental air handling purposes, is
    additional precautions must be designed into the                an example of the type of space for which these
    control system. Incorporate and maintain other                  actuators are configured.
    devices, such as supervisory or alarm systems or
    safety or limit controls, intended to warn of or protect
                                                                    M9208-AGx-x Series On/Off and Floating Point
    against failure or malfunction of the electric actuator.        Actuators
                                                                    For on/off control or modulation of dampers requiring
    IMPORTANT: Before specifying M9208-xxx-x                        up to 70 lb·in. (8 N·m) in HVAC systems. Floating point
    Series Electric Spring Return Actuators for plenum              control can be provided from a triac or relay. On/off
    applications, verify acceptance of exposed plastic              control can be provided from a manual switch,
    materials in plenum areas with the local building               controller, auxiliary switch from a fan motor contactor,
    authority. Building codes for plenum requirements               or similar device.
    vary by location. Some local building authorities               The M9208-AGA-2 actuators include plenum-rated
    accept compliance to UL 1995, Heating and Cooling               cables and are specially configured for installation in
    Equipment, while others use different acceptance                spaces used for environmental air-handling purposes
    criteria.                                                       other than ducts and plenums as specified in National
                                                                    Fire Protection Association (NFPA) 70: National
M9208-GGx-x Series Proportional Actuators                           Electrical Code section 300.22(C), Other Space Used
For proportional modulation of dampers requiring up to              for Environmental Air. The space over a hung ceiling,
70 lb·in. (8 N·m) in HVAC systems that are controlled               when used for environmental air handling purposes, is
by an electronic controller or positioner. The actuator             an example of the type of space for which these
responds to 0 to 10 VDC, or 2 to 10 VDC control                     actuators are configured.
signals. With the addition of a 500 ohm resistor, the
actuator responds to a 0 to 20 mA, or 4 to 20 mA
signal. A 0 to 10 VDC, or 2 to 10 VDC feedback signal
indicates position and provides support for
master-slave applications.


2        M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin
M9208-Bxx-3 Series On/Off Actuators                         M9208-AGx-x Series On/Off and Floating Point
For on/off control of dampers requiring up to 70 lb·in.     Actuators
(8 N·m) in HVAC systems. On/off control can be              The M9208-AGx-x Series uses a brushless DC motor
provided from a manual switch, controller, auxiliary        controlled by a microprocessor. The microprocessor
switch from a fan motor contactor, or similar device.       drives the motor at constant speed, independent of
                                                            torque. The microprocessor also monitors the
Operation                                                   brushless DC motor's rotation to prevent damage to the
M9208-xxx-x Series actuators provide 95º of rotation. A     actuator in a stall condition. The actuator can be stalled
graduated scale from -5º to 90º and a position indicator    anywhere within its rotation range without the need for
provide visual indication of stroke. A manual override      mechanical end switches. Power consumption is
allows manual positioning and temporary locking of the      reduced in the holding mode.
actuator output hub. Restoring power and control
signal to the actuator automatically releases the           The M9208-AGC-3 version is provided with two
manual override the first time the actuator is              integrated, line-voltage-capable auxiliary SPDT
commanded to advance past the locked position.              switches. The Switch S1 switch point is fixed at 11º
During installation, the installer can advance the spring   closing, while the Switch S2 switch point is
and mount the actuator to provide positive close-off on     independently and continuously adjustable from 25º to
air-tight damper applications. When power fails during      90º. Auxiliary switches are double-insulated so an
service, the mechanical spring return system provides       electrical ground is not required.
rated torque to the connected equipment, returning it to    M9208-Bxx-3 Series On/Off Actuators
the home position.
                                                            The M9208-Bxx-3 Series uses a DC brush motor
M9208-GGx-x Series Proportional Actuators                   controlled by analog electronics. The actuator can be
The M9208-GGx-x Series uses a brushless DC motor            stalled anywhere within its rotation range without the
controlled by a microprocessor. The microprocessor          need for mechanical end switches. Power consumption
drives the motor at constant speed, independent of          is reduced in the holding mode. Three different voltage
torque. The microprocessor also monitors the                ratings are available for On/Off Actuators.
brushless DC motor’s rotation to prevent damage to          •   M9208-BGx-3: AC 24 V 50/60 Hz or
the actuator in a stall condition. The actuator can be          DC 24 V power
stalled anywhere within its rotation range without the
need for mechanical end switches. Power consumption         •   M9208-BAx-3: AC 120 V 50/60 Hz power
is reduced in the holding mode.                             •   M9208-BDx-3: AC 230 V 50/60 Hz power
The M9208-GGC-3 version is provided with two                The M9208-BAx-3 and M9208-BDx-3 actuators are
integrated, line-voltage-capable auxiliary SPDT             double-insulated so an electrical ground is not
switches. The Switch S1 switch point is fixed at 11º        required.
closing, while the Switch S2 switch point is
independently and continuously adjustable from 25º to       The M9208-BxC-3 versions are provided with two
90º. Auxiliary switches are double-insulated so an          integrated, line-voltage-capable auxiliary SPDT
electrical ground is not required.                          switches. The Switch S1 switch point is fixed at 11º
                                                            closing, while the Switch S2 switch point is
                                                            independently and continuously adjustable from 25º to
                                                            90º. Auxiliary switches are double-insulated so an
                                                            electrical ground is not required.




                                        M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin         3
Wiring Diagrams
                                                                                                              Override to MIN position                         Override to MAX position
M9208-GGx-x Series Proportional Actuators
                                               0(4)...20 mA Control with                                       BLK RED GRY ORN                                 BLK RED GRY ORN
            DC 0(2)...10 V Control                 External Resistor                                            1   2   3   4                                   1   2   3   4
            BLK RED GRY ORN                    BLK RED GRY ORN
             1   2   3   4                      1   2   3   4


                                                                                                                                         +                                               +
                                +                                 +                                                   AC
              AC/DC                                                                                                  24 V   ~
               24 V ~(+)
                                                  AC/DC
                                                   24 V ~(+)                                                                                                                     B
                                                                                                                                A
                                                                                                                                                                    AC                   C
              DC 0(2)...10 V    Y                  0(4)...20 mA
                                                                                                                                                                           ~
                                                                  Y                                                                                                24 V
                                        +
                   DC 0(2)...10 V                 500 / 0.25 W                                                     DC 0(2)...10 V   Y
                                    U
                                                       DC 0(2)...10 V       +                                                                                     DC 0(2)...10 V         Y
                                                                        U                                                DC 0(2)...10 V              +
            COM                                                                                                                                                        DC 0(2)...10 V            +
                                                                                                                                             U
                                               COM                                                                                                                                           U
                                                                                                              COM
                                Master-Slave Application                                                                                                      COM
                                                                                                            A Open = MIN Position
            BLK RED GRY ORN                    BLK RED GRY ORN                                                                                               B Closed = MAX Position
                                                                                                            A Closed = Normal Operation
             1   2   3   4                      1   2   3   4                                                                                                C Closed = Normal Operation


                                +                                 +



                                                                                                                      Override to
              AC/DC
                    ~(+)                                                                                                                                              Override to


                                                                                FIG:M9xxx-GGx_cntrlwir_PB
               24 v                                                                                           MIN, MID, MAX positions
              DC 0(2)...10 V    Y                                                                             0(4)...20 mA Control with                        MIN, MID, MAX positions
               DC 0(2)...10 V                                               +                                     External Resistor                               0(2)...10 V Control
                                                                        U
           COM                                                                                                 BLK RED GRY ORN                                  BLK RED GRY ORN
                                                                                                                1           2        3           4               1   2   3   4
    Figure 2: M9208-GGx-x Control Wiring Diagrams

M9208-GGx-x Control Wiring Diagrams                                                                                                      +                                               +
                                                                                                                                A                                                A
    IMPORTANT: Do not install multiple M9208-GGx-x                                                                                                                                   B
                                                                                                                                B
    Series Actuators connected to the same mechanical
    load. Master-slave application of M9208-GGx-x                                                                     AC
                                                                                                                            ~
                                                                                                                                                                     AC
                                                                                                                                                                           ~
                                                                                                                     24 V                                           24 V
    Series Actuators requires that each actuator be
    connected to independent loads.                                                                              0(4)...20 mA
                                                                                                                                C                                     DC
                                                                                                                                                                                     C
                                                                                                                                     Y                                                   Y
                                                                                                                                                                   0(2)...10 V
Note: In master-slave applications, the slave actuator                                                              500 Ω / 0.25 W                   +                                               +
lags the master actuator position by a few seconds.                                                                                          U
                                                                                                                                                               COM
                                                                                                                                                                                                 U
                                                                                                              COM
                                                                                                            FUNCTION            A            B           C    FUNCTION           A           B           C
                                                                                                            0% ( MIN )                                       0% ( MIN )



                                                                                                                                                                                                             FIG:M9203GGx2(Z)_wir
                                                                                                            50% ( MID )                                      50% ( MID )
                                                                                                            100% ( MAX )                                     100% ( MAX )

                                                                                                            NORMAL                                           NORMAL


                                                                                                             Figure 3: M9208-GGx-x Control Wiring Diagram
                                                                                                                              (Overrides)




4       M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin
M9208-Bxx-3 Series On/Off Actuators                                                                                                     M9208-xxx-x Auxiliary Switches

                                                                    FIG:M92xx-Bxx-2S_wiring
                                                                                                                                                       S1              S2
                                                                                                                                                            21              24
                                                                                                                                                                 22              25
                                             BLK RED                                                                                                                             26
                                              1   2
                                                                                                                                                                 23         24
                                                                                                                                                            21
                                                                                                                                                     BLK/ BLK/ BLK/ WHT/ WHT/ WHT/
                                                                                                                                                     RED BLU GRY RED BLU GRY
                                                                                                                                                      21   22   23   24   25   26

                                                   ~ AC 24 V 50/60
                                              -    + DC 24 V



                                                                                                                                                                                      FIG:xxC_Switch_Wiring
                                                                                                                                                     COM    NC   NO COM     NC   NO
                                WHT BLK                BLU BRN
                                 1       2             1       2

                                                                                                                                              Figure 6: M9208-xxx-x Auxiliary Switch
                                                                                                                                                         Wiring Diagram

                                 N    L1               N    L1
                             AC 120 V 60 Hz       AC 230 V 50/60 Hz                                                                     Repair Information
Figure 4: M9208-Bxx-3 Control Wiring Diagrams                                                                                           A number of replacement parts are available; see
                                                                                                                                        Table 3 for more details. If an M9208-xxx-x Series
                                                                                                                                        Electric Spring Return Actuator fails to operate within
M9208-AGx-x Series On/Off and Floating Point                                                                                            its specifications, replace the unit. For a replacement
Actuators                                                                                                                               electric actuator, contact the nearest
  Floating Control, Four Wire                Open/Close, Single Wire Control
                                                                                                                                        Johnson Controls® representative.


                                                                                                            FIG:M92xx-AGx_cntrlwir_PB
             RA RA                                         RA RA
            DA   DA                                       DA   DA
    BLK RED GRY ORN                               BLK RED GRY ORN
     1   2   3   4                                 1   2   3   4




           ~         24 VAC                                ~        24 VAC
     -     +         24 VDC                        -       +        24 VDC

  On/Off Control, Two Wire           Floating Control, Multiple Actuators with One Transformer

            RA RA                              RA RA                                                   RA RA
           DA   DA                            DA   DA                                                 DA   DA
   BLK RED GRY ORN                    BLK RED GRY ORN                                         BLK RED GRY ORN
    1   2   3   4                      1   2   3   4                                           1   2   3   4




                ~       24 VAC
     -          +       24 VDC



                                              ~            24 VAC
                                        -     +            24 VDC


 Figure 5: M9208-AGx-x Control Wiring Diagrams




                                                                                              M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin                                            5
Ordering Information
Table 2: M9208-xxx-x Series Electric Spring Return Actuator Models
 Code           Rotation                 For 90°                         Power                                                                                               Power                                                                                  Input                                                            Position            Auxiliary                                     Electrical
 Number         Time                                                     Requirements                                                                                        Consumption                                                                            Signal                                                           Feedback            Switches                                      Connection




                                                                                                                                                                                                                                                                                                                                                            2 SPDT, 5.0 A (2.9 A Inductive) at 240 V   48 in. (1.2 m) 18 AWG Appliance Cable   120 in. (3.05 m) 19 AWG Plenum Cable   Integral 3/8 in. (10 mm) FMC Connectors
                                                                                                                                                                                                                                                                                             0(2) to 10 VDC




                                                                        24 VAC +/- 25%, VDC +20%/-10%   24 VAC +/- 20%, VDC +20%/-10%                                       VA Rating, Transformer Sizing                            Amperage: Running (Holding)
                                            Power Off (Spring Return)                                                                                                                                       VA: Running (Holding)
                    Power On (Running)                                                                                                  120 VAC +/- 10%   230 VAC +/- 10%                                                                                                                    0(4) to 20 mA (with 500 ohm Resistor)
                                                                                                                                                                                                                                                                            Floating Point                                              0(2) to 10 VDC
                                                                                                                                                                                                                                                                   On/Off

 M9208-AGA-2       150                   17 to 251                                                             x                                                                    8                        7.9                                -                   x          x                                                                                                                                                                         x                                            x
                                                                                                                                                                                                            (5.5)
 M9208-AGA-3       150                   17 to 251                                                             x                                                                    8                        7.9                                -                   x          x                                                                                                                                    x                                                                                 x
                                                                                                                                                                                                            (5.5)
 M9208-AGC-3       150                   17 to 251                                                             x                                                                    8                        7.9                                -                   x          x                                                                               x                                                    x                                                                                 x
                                                                                                                                                                                                            (5.5)
 M9208-BGA-3     55 to 71                13 to 262                             x                                                                                                    7                        6.1                                -                   x                                                                                                                                               x                                                                                 x
                                                                                                                                                                                                            (1.2)
 M9208-BGC-3     55 to 71                13 to 262                             x                                                                                                    7                        6.1                                -                   x                                                                                          x                                                    x                                                                                 x
                                                                                                                                                                                                            (1.2)
 M9208-BAA-3     55 to 71                13 to 262                                                                                         x                                           -                              -              .05                            x                                                                                                                                               x                                                                                 x
                                                                                                                                                                                                                                    (.03)
 M9208-BAC-3     55 to 71                13 to 262                                                                                         x                                           -                              -              .05                            x                                                                                          x                                                    x                                                                                 x
                                                                                                                                                                                                                                    (.03)
 M9208-BDA-3     55 to 71                13 to 262                                                                                                           x                         -                              -              .04                            x                                                                                                                                               x                                                                                 x
                                                                                                                                                                                                                                    (.03)
 M9208-BDC-3     55 to 71                13 to 262                                                                                                           x                         -                              -              .04                            x                                                                                          x                                                    x                                                                                 x
                                                                                                                                                                                                                                    (.03)
 M9208-GGA-2       150                   17 to 251                                                             x                                                                    8                        7.9                                -                                                         x                               x                                                                                                              x                                            x
                                                                                                                                                                                                            (5.5)
 M9208-GGA-3       150                   17 to 251                                                             x                                                                    8                        7.9                                -                                                         x                               x                                                                         x                                                                                 x
                                                                                                                                                                                                            (5.5)
 M9208-GGC-3       150                   17 to 251                                                             x                                                                    8                        7.9                                -                                                         x                               x                    x                                                    x                                                                                 x
                                                                                                                                                                                                            (5.5)

1.   22 seconds nominal at room temperature and rated load, 94 seconds maximum at rated load and -40ºF (-40ºC)
2.   21 seconds nominal at room temperature and rated load, 39 seconds maximum at rated load and -4ºF (-20ºC),
     108 seconds maximum at 53 lb·in. (6 N·m) and -40ºF (-40ºC)




6      M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin
Table 3: Accessories and Replacement Parts (Order Separately)
 Code Number             Description
 DMPR-KC003     1        7 in. (178 mm) Blade Pin Extension (without bracket) for Johnson Controls Direct-Mount Damper
                         Applications (quantity 1)
 M9000-200               Commissioning Tool that provides a control signal to drive 24 V On/Off, Floating, Proportional, and/or
                         Resistive Electric Actuators (quantity 1)
 M9000-321               Weathershield Kit for Damper Application of M9203 and M9208 Series Electric Spring Return
                         Actuators (quantity 1)
 M9000-400               Jackshaft Linkage Kit. Open-ended design enables clamping onto a jackshaft without requiring access
                         to the ends of the jackshaft (quantity 1)
 M9000-560               Ball Valve Linkage Kit for applying M9203 and M9208 Series Electric Spring Return Actuators to
                         VG1000 Series Valves (quantity 1)
 M9000-604               Replacement Anti-Rotation Bracket Kit for M9208, M9210, and M9220 Series Electric Spring Return
                         Actuators (quantity 1)
 M9000-606               Position Indicator for Damper Applications of M9203 and M9208 Series Actuators (quantity 5)
 M9200-100               Threaded Conduit Adapter, 1/2 NPSM, for M9210(20) and M(VA)9208 Series Actuators (quantity 5)
 M9208-100               Remote Mounting Kit, including Mounting Bracket, M9208-150 Crankarm, Ball Joint, and mounting
                         fasteners (quantity 1)
 M9208-150               Crankarm Adapter Kit (quantity 1)
 M9208-600               Large Shaft Coupler Kit (with Locking Clip) for Mounting M9208 Series Electric Spring Return
                         Actuators on dampers with round shafts from 1/2 to 3/4 in. (12 to 19 mm) or square shafts from
                         3/8 to 9/16 in. (10 to 14 mm) (quantity 1)
 M9208-601               Replacement Standard Coupler Kit (with Locking Clip) for mounting M9208 Series Electric
                         Spring Return Actuators on dampers with round shafts from 5/16 to 5/8 in. (8 to 16 mm) or square
                         shafts from 1/4 to 1/2 in. (6 to 12 mm) (quantity 1)
 M9208-602               Replacement Locking Clips for M9208 Series Electric Spring Return Actuators (quantity 5)
 M9208-603               Adjustable Stop Kit for M9208 Series Electric Spring Return Actuators (quantity 1)
 M9220-604               Replacement Manual Override Cranks for M9208 Series Electric Spring Return Actuators
                         with long crank radius: 2.83 in. (72 mm) (quantity 5)
 M9208-605               Replacement Manual Override Cranks for M9208 Series Electric Spring Return Actuators
                         with short crank radius: 1.83 in. (46.5 mm) (quantity 5)
1.   Furnished with the damper and may be ordered separately.




                                           M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin                   7
Dimensions
                                               3-29/32                                                      2-1/4 (57.5)
                                                 (99)
                                               2-9/16                                            3/4 (19)                  1/4 (6.4)
                                               (64.5)
                                       1/8
                                       (3.2)
                                                                           1-1/8
                                                                           (28.5)




                                                                                       6-5/16
                                                                                       (160.7)
                              4-3/4                                         4-29/32
                             (120.7)                                        (124.8)




                      4 Mounting Holes
                        4-7/32 (5.45)
                          Diameter

                                                         1/4 (6.5) Slot Width



                                                                                    21/32
                                                                                    (16.7)




                                                                       1-19/32
                                                                        (40.7)



                                                                                                                                  FIG:M9208-Dims
                                                1-3/8
                                                (34.5)


            Figure 7: M9208-xxx-x Series Electric Spring Return Actuator Dimensions, in. (mm)

Technical Specifications
M9208-GGx-x Series Proportional Electric Spring Return Actuator (Part 1 of 3)
Power               -GGx Models                  AC 24 V (AC 19.2 V to 28.8 V) at 50/60 Hz: Class 2 (North America) or Safety
Requirements                                     Extra-Low Voltage (SELV) (Europe), 7.9 VA Running, 5.5 VA Holding Position
                                                 DC 24 V (DC 21.6 V to 28.8 V): Class 2 (North America) or SELV (Europe),
                                                 3.5 W Running, 1.9 W Holding Position
                                                 Minimum Transformer Size: 8 VA per Actuator
Input Signal /      -GGx Models                  Factory Set at DC 0 to 10 V, CW Rotation with Signal Increase;
Adjustments                                      Selectable DC 0 (2) to 10 V or 0 (4) to 20 mA with Field-Furnished 500 ohm
                                                 0.25 W Minimum Resistor;
                                                 Switch Selectable Direct or Reverse Action with Signal Increase
Control Input       -GGx Models                  Voltage Input: 100,000 ohm
Impedance                                        Current Input: 500 ohm with Field Furnished 500 ohm Resistor
Feedback Signal     -GGx Models                  DC 0 (2) to 10 V for Desired Rotation Range up to 95°
                                                 Corresponds to Rotation Limits, 0.5 mA at 10 V Maximum
Auxiliary Switch    -xxC Models                  Two Single-Pole, Double-Throw (SPDT), Double-Insulated Switches with Gold
Rating                                           over Silver Contacts:
                                                 AC 24 V, 50 VA Pilot Duty
                                                 AC 120 V, 5.8 A Resistive, 1/4 hp, 275 VA Pilot Duty
                                                 AC 240 V, 5.0 A Resistive, 1/4 hp, 275 VA Pilot Duty
Spring Return                                    Direction Is Selectable with Mounting Position of Actuator:
                                                 Actuator Face Labeled A Is Away from Damper or Valve: CCW Spring Return
                                                 Actuator Face Labeled B Is Away from Damper or Valve: CW Spring Return




8    M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin
M9208-GGx-x Series Proportional Electric Spring Return Actuator (Part 2 of 3)
Rated Torque        Power On             70 lb·in. (8 N·m) All Operating Temperatures
                    (Running)
                    Power Off            70 lb·in. (8 N·m) All Operating Temperatures
                    (Spring Returning)
Rotation Range                           Maximum Full Stroke: 95°
                                         Adjustable Stop: 35° to 95° Maximum Position
Rotation Time       Power On             150 Seconds Constant for 0 to 70 lb·in (8 N·m) Load,
for 90 Degrees of   (Running)            at all Operating Conditions
Travel                                   90 Seconds for 0 to 70 lb·in (8 N·m) Load in Calibration Mode or Override Mode
                    Power Off            17 to 25 Seconds for 0 to 70 lb·in. (8 N·m) Load, at Room Temperature
                    (Spring Returning)   22 Seconds Nominal at Full Rated Load
                                         94 Seconds Maximum with 70 lb·in. (8 N·m) Load, at -40°F (-40°C)
Life Cycles                              60,000 Full Stroke Cycles with 70 lb·in. (8 N·m) Load
                                         1,500,000 Repositions with 70 lb·in. (8 N·m) Load
Audible Noise       Power On             <35 dBA at 70 lb·in. (8 N·m) Load, at a Distance of 39-13/32 in. (1 m)
Rating              (Running)
                    Power On             <20 dBA at a Distance of 39-13/32 in. (1 m)
                    (Holding)
                    Power Off            <52 dBA at 70 lb·in. (8 N·m) Load, at a Distance of 39-13/32 in. (1 m)
                    (Spring Returning)
Electrical          Models: GGx-3        48 in. (1.2 m) UL 758 Type AWM Halogen Free Cable with 18 AWG
Connections                              (0.85 mm²) Conductors and 0.25 in. (6 mm) Ferrule Ends
                    Models: GGA-2        120 in. (3.05 m) UL 444 Type CMP Plenum Rated Cable with 19 AWG
                                         (0.75 mm²) Conductors and 0.25 in. (6 mm) Ferrule Ends
                    Auxiliary Switches   48 in. (1.2 m) UL 758 Type AWM Halogen Free Cable with 18 AWG
                    (-xxC Models)        (0.85 mm²) Conductors and 0.25 in. (6 mm) Ferrule Ends
Conduit Connections                      Integral Connectors for 3/8 in. (10 mm) Flexible Metal Conduit
Mechanical          Round Shafts         Range of Sizes: 5/16 to 5/8 in. (8 to 16 mm)
Connections
                    Square Shafts        Range of Sizes: 1/4 to 1/2 in. (6 to 12 mm)
Enclosure Rating                         NEMA 2 (IP54) for all Mounting Directions

Ambient             Standard             -40 to 140°F (-40 to 60°C); 90% RH Maximum, Noncondensing
Conditions          Operating
                    Storage              -40 to 185ºF (-40 to 85ºC); 95% RH Maximum, Noncondensing
Dimensions                               6.33 x 3.90 x 2.26 in. (160.7 x 99 x 57.5 mm)




                                    M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin              9
M9208-GGx-x Series Proportional Electric Spring Return Actuator (Part 3 of 3)
Compliance         United States       UL Listed, CCN XAPX, File E27734; to UL 60730-1A: 2003-08, Ed. 3.1,
                                       Automatic Electrical Controls for Household and Similar Use; and
                                       UL 60730-2-14: 2002-02, Ed. 1, Part 2, Particular Requirements for Electric
                                       Actuators. (Models: All)
                   Canada              UL Listed, CCN XAPX7, File E27734; to UL 60730-1:02-CAN/CSA:
                                       July 2002, 3rd Ed., Automatic Electrical Controls for Household and Similar
                                       Use; and CSA C22.2 No. 24-93 Temperature Indicating and Regulating
                                       Equipment (Models: All).
                   Europe              CE Mark – Johnson Controls, Inc., declares that this product is in compliance
                                       with the essential requirements and other relevant provisions of the
                                       EMC Directive and Low Voltage Directive.
                   Australia and       RCM Mark, Australia/NZ Emissions Compliant (Models: All)
                   New Zealand
Shipping Weight                        Models: -GGA: 3.43 lb (1.6 kg)
                                       Models: -GGC: 3.8 lb (1.7 kg)




10   M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin
M9208-AGx-x Series On/Off and Floating Point Control Electric Spring Return Actuator
(Part 1 of 2)
Power               -AGx Models          AC 24 V (AC 19.2 V to 28.8 V) at 50/60 Hz: Class 2 (North America) or Safety
Requirements                             Extra-Low Voltage (SELV) (Europe), 7.9 VA Running, 5.5 VA Holding Position
                                         DC 24 V (DC 21.6 V to 28.8 V): Class 2 (North America) or SELV (Europe),
                                         3.5 W Running, 1.9 W Holding Position
                                         Minimum Transformer Size: 8 VA per Actuator
Input Signal        -AGx Models          AC 19.2 to 28.8 V at 50/60 Hz or DC 24 V +20%/-10%
                                         Class 2 (North America) or SELV (Europe)
                                         Minimum Pulse Width: 500 ms
Control Input       -AGx Models          3,000 ohm Control Inputs
Impedance
Auxiliary Switch    -xxC Models          Two Single-Pole, Double-Throw (SPDT), Double-Insulated Switches with Gold
Rating                                   over Silver Contacts:
                                         AC 24 V, 50 VA Pilot Duty
                                         AC 120 V, 5.8 A Resistive, 1/4 hp, 275 VA Pilot Duty
                                         AC 240 V, 5.0 A Resistive, 1/4 hp, 275 VA Pilot Duty
Spring Return                            Direction Is Selectable with Mounting Position of Actuator:
                                         Actuator Face Labeled A Is Away from Damper or Valve: CCW Spring Return
                                         Actuator Face Labeled B Is Away from Damper or Valve: CW Spring Return
Rated Torque        Power On             70 lb·in. (8 N·m) All Operating Temperatures
                    (Running)
                    Power Off            70 lb·in. (8 N·m) All Operating Temperatures
                    (Spring Returning)
Rotation Range                           Maximum Full Stroke: 95°
                                         Adjustable Stop: 35 to 95° Maximum Position
Rotation Time       Power On             150 Seconds Constant for 0 to 70 lb·in. (8·N m) Load,
for 90 Degrees of   (Running)            at all Operating Conditions
Travel
                    Power Off            17 to 25 Seconds for 0 to 70 lb·in. (8 N·m) Load, at Room Temperature
                    (Spring Returning)   22 Seconds Nominal at Full Rated Load
                                         94 Seconds Maximum with 70 lb·in. (8 N·m) Load, at -40°F (-40°C)
Life Cycles                              60,000 Full Stroke Cycles with 70 lb·in. (8 N·m) Load
                                         1,500,000 Repositions with 70 lb·in. (8 N·m) Load
Audible Noise       Power On             <35 dBA at 70 lb·in. (8 N·m) Load, at a Distance of 39-13/32 in. (1 m)
Rating              (Running)
                    Power On             <20 dBA at a Distance of 39-13/32 in. (1 m)
                    (Holding)
                    Power Off            <52 dBA at 70 lb·in. (8 N·m) Load, at a Distance of 39-13/32 in. (1 m)
                    (Spring Returning)
Electrical          Models: AGx-3        48 in. (1.2 m) UL 758 Type AWM Halogen Free Cable with 18 AWG
Connections                              (0.85 mm²) Conductors and 0.25 in. (6 mm) Ferrule Ends
                    Models: AGA-2        120 in. (3.05 m) UL 444 Type CMP Plenum Rated Cable with 19 AWG
                                         (0.75 mm²) Conductors and 0.25 in. (6 mm) Ferrule Ends
                    Auxiliary Switches   48 in. (1.2 m) UL 758 Type AWM Halogen Free Cable with 18 AWG
                    (-xxC Models)        (0.85 mm²) Conductors and 0.25 in. (6 mm) Ferrule Ends
Conduit Connections                      Integral Connectors for 3/8 in. (10 mm) Flexible Metal Conduit
Mechanical          Round Shafts         Range of Sizes: 5/16 to 5/8 in. (8 to 16 mm)
Connections
                    Square Shafts        Range of Sizes: 1/4 to 1/2 in. (6 to 12 mm)
Enclosure Rating                         NEMA 2 (IP54) for all Mounting Directions




                                     M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin           11
M9208-AGx-x Series On/Off and Floating Point Control Electric Spring Return Actuator
(Part 2 of 2)
Ambient           Standard Operating   -40 to 140°F (-40 to 60°C); 90% RH Maximum, Noncondensing
Conditions
                  Storage              -40 to 185ºF (-40 to 85ºC); 95% RH Maximum, Noncondensing
Dimensions                             6.33 x 3.90 x 2.26 in. (160.7 x 99 x 57.5 mm)
Compliance        United States        UL Listed, CCN XAPX, File E27734; to UL 60730-1A: 2003-08, Ed. 3.1,
                                       Automatic Electrical Controls for Household and Similar Use; and
                                       UL 60730-2-14: 2002-02, Ed. 1, Part 2, Particular Requirements for Electric
                                       Actuators. (Models: All)
                  Canada               UL Listed, CCN XAPX7, File E27734; to UL 60730-1:02-CAN/CSA:
                                       July 2002, 3rd Ed., Automatic Electrical Controls for Household and Similar
                                       Use; and CSA C22.2 No. 24-93 Temperature Indicating and Regulating
                                       Equipment (Models: All).
                  Europe               CE Mark – Johnson Controls, Inc., declares that this product is in compliance
                                       with the essential requirements and other relevant provisions of the EMC
                                       Directive and Low Voltage Directive.
                  Australia and        RCM Mark, Australia/NZ Emissions Compliant (Models: All)
                  New Zealand
Shipping Weight                        Models: -AGA: 3.43 lb (1.6 kg)
                                       Models: -AGC: 3.8 lb (1.7 kg)




                                  M9208-xxx-x Series Electric Spring Return Actuators Product Bulletin               12
M9208-Bxx-3 Series On/Off Electric Spring Return Actuators (Part 1 of 2)
Power                 -BGx Models          AC 24 V (AC 18 V to 30 V) at 50/60 Hz: Class 2 (North America) or Safety
Requirements                               Extra-Low Voltage (SELV) (Europe), 6.1 VA Running, 1.2 VA Holding Position
                                           DC 24 V (DC 21.6 V to 28.8 V): Class 2 (North America) or SELV (Europe),
                                           3.5 W Running, 0.5 W Holding Position
                                           Minimum Transformer Size: 7 VA per Actuator
                      -BAx Models          AC 120 V (AC 102 V to 132 V) at 60 Hz: 0.05 A Running,
                                           0.03 A Holding Position
                      -BDx Models          AC 230 V (AC 198 V to 264 V) at 50/60 Hz: 0.04 A Running,
                                           0.03 A Holding Position
Auxiliary Switch      -xxC Models          Two Single-Pole, Double-Throw (SPDT), Double-Insulated Switches with
Rating                                     Gold over Silver Contacts:
                                       

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