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P66 Series Electronic Fan Speed Control Product Bulletin

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Код документаp66-series-electronic-fan-speed-control-product-bulletin
Група обладнанняP66 Single‐Phase Fan Speed Control
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P66 Series Electronic Fan Speed Controls
Product Bulletin
                                                                                                Code No. LIT-125465
                                                                                                       Issued May 2018

The P66 Series Electronic Fan Speed Controls are
refrigerant pressure actuated, electronic motor-speed
controllers. The P66 controls are designed for use with
single-phase permanent split-capacitor motors that are
approved by the motor manufacturer for speed control
applications.
The P66 controls provide condenser pressure control
by directly sensing condenser refrigerant pressure and
automatically adjusting the condenser fan motor speed
according to the sensed pressure.
The P66 provides an alternative to fan cycling control
in many small and medium size refrigeration and
Heating, Ventilating, and Air Conditioning (HVAC)
applications.                                                    Figure 1: P66 Dual Sensor Fan Speed Control

Table 1: Features and Benefits
 Features                              Benefits
 Exclusive Johnson Controls/PENN®      Responds quickly to condenser pressure changes and condenser air delivery
 Pressure Transducer                   requirements
 Soft Start Capability                 Provides a smooth fan startup, which reduces motor-starting noise and abrupt
                                       changes in motor speed
 208-240/277/480 VAC, 60 Hz Motor      Suitable for a wide range of condenser fan motor applications
 Control
 One or Two Pressure Transducers       Applicable to single- and multi-circuit condensers. The dual-sensor P66 control
                                       models select the higher pressure input to control the fan speeds.
 Two Effective Throttling Ranges       Provide either a 30 or 60 psi (207 or 414 kPa) ETR
 (ETRs)
 NEMA 1 or NEMA 3R (Rainproof)         Allows indoor and panel mounting or outdoor mounting applications
 Enclosure
 Built-in Voltage Surge Protection,    Achieves trouble-free operation
 Radio Frequency Interference (RFI)
 Suppression, and Ground Terminal
 Screw

                            P66 Series Electronic Fan Speed Controls Product Bulletin

                                                          1
Application                                                     Typical applications include:
                                                                •   computer room air conditioning
 IMPORTANT: Use this P66 Series Electronic Fan
 Speed Control only as an operating control. Where              •   commercial air conditioning
 failure or malfunction of the P66 control could lead to
                                                                •   commercial refrigeration
 personal injury or property damage to the controlled
 equipment or other property, additional precautions                       CAUTION: Risk of Property Damage
 must be designed into the control system.
 Incorporate and maintain other devices, such as                    !      Use only single-phase Permanent Split-
                                                                           Capacitor (PSC) motors approved by the
 supervisory or alarm systems or safety or limit                           manufacturer for speed control applications
 controls, intended to warn of or protect against                          with the P66 control. Failure to use a single-
 failure or malfunction of the P66 control.                                phase PSC motor may damage the motor
                                                                           and other property.
The P66 Series Electronic Fan Speed Controls are
pressure-actuated electronic motor-speed controllers            The P66 Series controls must be applied only to single-
designed primarily to control condenser fan motors on           phase motors intended for use with a solid-state motor
Heating, Ventilating, Air Conditioning, and Refrigeration       speed control. An applicable motor must be a single-
(HVAC/R) applications (Figure 2). These controls                phase, permanent split-capacitor motor and must be:
regulate the supply voltage to the fan motor in
response to the sensed refrigerant pressure, providing          •   ball-bearing construction only (Sleeve-bearing
direct response to changes in condenser pressure,                   motors are not acceptable for use with P66
regardless of the variations in air delivery curves.                controls.)

P66 controls are available with one or two pressure             •   designed to handle non-sinusoidal waveforms
sensor inputs. In dual sensor models, the control                   generated by solid-state motor speed controls
selects the input with the greatest demand.                     •   designed to dissipate the motor heat generated at
P66 control models are also available with NEMA 3R                  reduced speed operation
(Rainproof) enclosures for outdoor applications
                                                                Operation
(Figure 1). These models come with a plastic
enclosure, appropriate gaskets, and low voltage wire            Condensing unit installation, operation, and
leads for 24 VAC power. In addition, the critical high          maintenance determine the overall capability to
voltage components are encapsulated in a potting                maintain a satisfactory pressure by means of fan speed
compound.                                                       control. Within the operating range, the P66 control
                                                                provides air delivery in direct proportion to heat
Note: NEMA 1 models cannot be retrofitted in the                rejection requirements. This allows the refrigeration
field to obtain the NEMA 3R (Rainproof) rating.                 system to perform efficiently, even in very low ambient
A P66 and speed control motor can replace On/Off fan            temperatures.
cycling controls, multiple speed motors, condenser              The P66 pressure transducer provides direct response
flood-back systems, temperature fan-speed controls,             to changes in condenser pressure, regardless of the
and modulating louver systems.                                  variations in fan delivery curves. The dual input models
                                                                select the pressure input from the transducer sensing
                                                                the highest pressure.
                                                                See Figure 2 for a typical operational sequence for a
                                                                P66 control.
                                                                Repair and Replacement
                                                                Do not make field repairs. For a replacement control,
                                                                contact the Original Equipment Manufacturer or your
                                                                local Johnson Controls/PENN distributor.

                            P66 Series Electronic Fan Speed Controls Product Bulletin

                                                            2
                   97%
                   90%

                   Motor Voltage

          10% to 40%
            of Line                       No fan operation
        (Model Specific)                       in this
                                          pressure range.
                                                                                                                          Pressure Input
                                    0                          Operating Range           Operating Range          350 psig
                                   psig                        (190/250 psig)            Plus 20 or 30 psi*

                                                      *20 psi for 30 psi Effective Throttling Range (ETR)
                                                       30 psi for 60 psi Effective Throttling Range (ETR)

                                            Figure 2: Operation Chart for the P66 Fan Speed Control

Table 2: P66 Control Operation
Pressure Input                                                                       Motor Voltage
Pressure is between 0 psig and the low end of the                                    0 to 5 volts
operating range.
Pressure is at the low end of the operating range.                                   Start voltage: 10% to 40% of line - Model Specific (See
                                                                                     Table 3.)
Pressure is in the operating range.                                                  Motor voltage varies directly with system pressure from start
                                                                                     voltage to 90% of line voltage.
Pressure is above the operating range.                                               A further pressure increase of 20 to 30 psi increases motor
                                                                                     voltage to 97% of the applied voltage.

                                              P66 Series Electronic Fan Speed Controls Product Bulletin

                                                                                 3
                            0.218 Diameter Mounting Holes
                                                                          Two 0.250 Spade Terminals
                             5.54 for No. 10 Screw
                                                                          for 24 VAC Power Supply
                                                                          Inside Plug (NEMA 1 Enclosure)

                                                            6.75
                                                            172
                                                                                                     5.33
               0.093                                                                                 135
                2.36                                     6.00
              Diameter                                   152
              Capillary
                                                    5.26
                                                                                                              4.20
                                                    134
                                                                                                              107
              7/16 in.
  Valve     20 UNF-2B
                                3.38
Depressor
                                 86
                                        4.56      0.27
                                        116        7
                                                                                                       4.72
      1/4 in. Flare                                                                                    120

                                                            0.875                           NEMA 3R Enclosure
                                                                  Diameter
                                                            22.23
                                                                  Conduit Hole
                                                  1.28            (2 places)
                                                   33

                  Two 22 AWG Wire                               3.34

                                                                                                                FIG:P66_DMS_ENCLOSURE
                  Leads for 24 VAC                               85
                  Power Supply
                  (NEMA 3R                                             4.12
                  Enclosure)                                           105

             Figure 3: P66 Control and NEMA 3R Enclosure Dimensions, in./mm

                      P66 Series Electronic Fan Speed Controls Product Bulletin

                                                    4
Ordering Information
Table 3: P66 Series Control Model Information1
 Product Code Number            Operating Pressure Range         Start Voltage                Capillary Length (in.)
                                (psig)                           (% of Supply Voltage)
 Single Input Sensor Models
 P66AAB-1C                      190-250                          10                           60
 P66AAB-4C                      135-165                          10                           60
 P66AAB-6C                      170-230                          16                           60
 P66AAB-9C                      170-230                          40                           60
 P66AAB-10C                     190-250                          16                           120
 P66AAB-11C                     140-200                          16                           60
 P66AAB-13C                     60-90                            16                           60
 P66AAB-14C                     220-280                          40                           120
 P66AAB-15C                     190-250                          40                           60
 P66AAB-19C                     115-145                          40                           60
 P66AAB-25C                     180-240                          10                           120
 P66AAB-26C                     220-280                          40                           60
 P66AAB-34C                     320-410                          40                           60
 P66AAD-1C*                     160-220                          25                           60
 Dual Input Sensor Models
 P66BAB-1C                      190-250                          10                           60
 P66BAB-3C                      170-230                          16                           60
 P66BAB-4C                      190-250                          16                           120
 P66BAB-5C                      190-250                          40                           60
 P66BAB-9C                      320-410                          40                           60
 P66BAD-1C*                     160-220                          25                           60
 NEMA 3R Models
 P66ABB-21C                     220-280                          16                           120
 P66ABB-24C                     190-250                          16                           60
 P66ABB-27C                     170-230                          40                           60
1.   All models are rated for 208-240/277/480 volt; 60 Hz except those with Product Code Numbers followed by an asterisk,
     indicating 50 Hz Models.

Table 4: Fan Speed Control Replacement Guide (Part 1 of 2)1
 Original Control Model Number                          Replacement P66 Product Code Number
 P15AJ-39                                               P66AAB-4C
 P15AK-11                                               P66AAB-6C
 P15AK-12                                               P66ABB-21C
 P15AK-13                                               P66AAB-6C
 P15AK-14                                               P66AAB-1C
 P15DJ-5                                                P66AAB-6C
 P15JJ-2 (Liebert® models)                              P66AAB-1C
 P15JJ-2 (Non Liebert models)                           P66AAB-9C
 P15JJ-7                                                P66ABB-21C

                              P66 Series Electronic Fan Speed Controls Product Bulletin

                                                             5
Table 4: Fan Speed Control Replacement Guide (Part 2 of 2)1
 Original Control Model Number                            Replacement P66 Product Code Number
 P15JJ-8                                                  P66AAB-1C
 P65AAB-1                                                 P66AAB-1C
 P65AAB-2                                                 P66AAB-1C
 P65AAB-4                                                 P66AAB-4C
 P65AAB-6                                                 P66AAB-6C
 P65AAB-9                                                 P66AAB-9C
 P65AAB-10                                                P66AAB-10C
 P65BAB-1                                                 P66BAB-1C
 P65BAB-2                                                 P66BAB-1C
 P65BAB-5                                                 P66BAB-5C
 P65AAB-2                                                 P66AAB-1C
 P66AAB-18                                                P66AAB-25C
 P66AAB-21                                                P66ABB-21C
 P66BAB-2                                                 P66BAB-1C
 P66BAB-4                                                 P66BAB-1C

1.   When two P15s are used in parallel with one motor, replace both P15s with one P66BAB. Select the P66BAB with an
     operating range similar to that of the P15s being replaced. When replacing a P15 or P65 with a P66, 24 VAC must be
     provided. It is recommended that the P66 be used only with low heat rise ball bearing motors that are approved by the motor
     manufacturer for fan speed control operation. Start voltage for P15 motors = 40%.

Technical Specifications
P66 Series Electronic Fan Speed Controls (Part 1 of 2 )
 Pressure Ratings: Low Pressure Models               Control Range: 80 to 200 psig (552 to 1,379 kPa)
                                                     Effective Throttling Range: 30 psig (207 kPa)
                                                     Maximum Working Pressure: 200 psig (1,379 kPa)
                                                     Maximum Overpressure: 250 psig (1,724 kPa)
 Pressure Ratings: Medium Pressure Models            Control Range: 140 to 350 psig (965 to 2,413 kPa)
                                                     Effective Throttling Range: 60 psig (414 kPa)
                                                     Maximum Working Pressure: 350 psig (2,413 kPa)
                                                     Maximum Overpressure: 400 psig (2,758 kPa)
 Pressure Ratings: High Pressure Models              Control Range: 300 to 500 psig (2,068 to 3,447 kPa)
                                                     Effective Throttling Range: 90 psig (621 kPa)
                                                     Maximum Working Pressure: 500 psig (3,447 kPa)
                                                     Maximum Overpressure: 610 psig (4,206 kPa)
 Control Voltage                                     24 VAC, Class 2, 1 A
 Line Voltage Range                                  208 to 480 VAC
 Start Voltage                                       10% to 40% of line (Original Equipment Manufacturer [OEM] specified -
                                                     model specific)
 Electrical Ratings: 208 VAC                         Full Load Amperes: 8.0
                                                     Locked Rotor Amperes: 16.5
                                                     Ambient Temperature Maximum: 130°F/54°C
 Electrical Ratings: 240 VAC                         Full Load Amperes: 8.0
                                                     Locked Rotor Amperes: 16.5
                                                     Ambient Temperature Maximum: 130°F/54°C

                               P66 Series Electronic Fan Speed Controls Product Bulletin

                                                               6
P66 Series Electronic Fan Speed Controls (Part 2 of 2 )
 Electrical Ratings: 277 VAC                              Full Load Amperes: 6.9
                                                          Locked Rotor Amperes: 14.3
                                                          Ambient Temperature Maximum: 130°F/54°C
 Electrical Ratings: 480 VAC                              Full Load Amperes: 4.0
                                                          Locked Rotor Amperes: 10.5
                                                          Ambient Temperature Maximum: 150°F/66°C
 Ambient Temperature Minimum                              -40°F/-40°C (at all voltages)
 Ambient Storage Temperature                              -40°F/-40°C to 185°F/85°C
 Construction                                             Control Case: Galvanized steel case and cover
                                                          Base and Sensors: Galvanized steel
                                                          Plastic Enclosure: UV stabilized polycarbonate with closed cell foam
                                                          gasket (NEMA 3R models only)
 Enclosure                                                NEMA 1 or NEMA 3R (Rainproof)
 Wiring Connections                                       Low Voltage: 1/4 in. quick connects (NEMA 1); Two 6 in. 22 AWG Wire
                                                          Leads (NEMA 3R)
                                                          Line Voltage: 10-32 Screw Terminals
 Pressure Connections                                     60 in./1.5 m or 120 in./3.0 m copper capillary with 1/4 in./6 mm flare nut
                                                          and Schrader® valve depressor
 Mounting                                                 Vertical only; two holes for No. 10 screws at the top and bottom
 Compliance                                               UL Recognized (U.S.): File SA516, Guide SDFY2
                                                          UL Recognized (Canada): File SA516, Guide SDFY8
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, contact Johnson Controls Application Engineering at 1-800-275-5676. Johnson Controls shall not be liable for damages resulting
from the misapplication or misuse of its products.

                                                                                                                 www.penncontrols.com

                                            ® Johnson Controls and PENN are registered trademarks of Johnson Controls in the
                               United States of America and/or other countries. All other trademarks used herein are the property
                                           of their respective owners. © Copyright 2018 by Johnson Controls. All rights reserved.

                                  P66 Series Electronic Fan Speed Controls Product Bulletin

                                                                      7

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