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P399 Series Electronic Pressure Transducers

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Група обладнанняP399 Series Electronic Pressure Transducer
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Product/Technical   P399
                                                                                            Issue Date    June 1, 2002

                                       PRODUCT/TECHNICAL BULLETIN

               P399 Series Electronic Pressure Transducers

The P399 Series Electronic Pressure Transducers are
compact, economical, rugged, direct-mount pressure
transducers. The P399 transducers produce a
low-voltage analog signal (nominal 0.5-4.5 VDC)
based on the sensed pressure. They are designed for
use in commercial refrigeration and air-conditioning
applications.

The P399 transducers feature welded stainless steel
construction with environmentally sealed electronics.
They resist the effects of wide ambient temperature
swings, high humidity, condensation, and icing. The
transducers are suitable for use with all noncorrosive
refrigerants as well as ammonia.
                                                                Figure 1: P399 Electronic Pressure Transducers,
The P399 Series provides transducers in several                    Style 47 (Left) and Style 49 (Right) Fittings
pressure ranges (up to 750 psis [52 bar]), covering
most common refrigeration and air-conditioning
applications.

                                                  Features and Benefits
                   Rugged Stainless Steel              Provides a durable assembly, eliminates
                      Construction                      potential of refrigerant loss due to O-ring
                                                        failures; resists Electromagnetic Interference
                                                        (EMI) and damage due to physical shock,
                                                        vibration, and pressure pulsations

                   Environmentally Sealed              Withstand the effects of adverse conditions
                      Electronics                       associated with typical Heating, Ventilating,
                                                        and Air-Conditioning/Refrigeration (HVAC/R)
                                                        applications

                   Reliable, Repeatable                Minimizes service and replacement costs
                      Performance and Long
                      Operating Life

                   Available in Several                Provides a single line of transducers for most
                      Pressure Ranges                   refrigeration and air-conditioning application
                      (up to 750 psis [52 bar])         needs

© 2002 Johnson Controls, Inc.                                                                                            1
Part No. 24-7664-1873, Rev. A                                                                     www.johnsoncontrols.com
Code No. LIT-125515
Application                                                 Note: If the transducer is used at an altitude above
                                                            sea level, use the following equation to determine the
 IMPORTANT:           P399 Series Electronic Pressure       pressure that the sensor is reading:
 Transducers are intended to provide input to
 operating controls under normal operating                  Sensor reading = A + B –14.7
 conditions. Where failure or malfunction of a P399                    A = gauge reading
 Electronic Pressure Transducer could lead to an                       B = local atmospheric pressure
 abnormal operating condition that could cause
 personal injury or damage to the equipment or other        Dimensions
 property, other devices (limit or safety controls) or
                                                                                  See Table 1.
 systems (alarm or supervisory systems) intended to
 warn of, or protect against, failure or malfunction of a
 P399 Electronic Pressure Transducer must be
 incorporated into and maintained as part of the                   Red Wire = 5.0 VDC Supply
                                                                                                            5/16
 control system.                                                   Black Wire = Common                           Maximum
                                                                   White Wire = Output Signal                (8)

P399 Electronic Pressure Transducers provide a
ratiometric analog signal (0.5-4.5 VDC), based on the                                      1/4 in. SAE Female Flare Fitting
sensed refrigerant pressure, to a variety of pressure         Insert                       with Valve Depressor (Style 47)
controls. P399 transducers are suitable for use with all       Plug
noncorrosive refrigerants and may also be used with
other noncorrosive fluid applications. They are also
ammonia compatible.
Pressure connections are available in two standard
styles:                                                                        2-1/4
                                                                                (57)                    1-1/16   3/4 in.
   1/4 in. SAE female flare fitting with Schrader®                           Maximum                     (27)    HEX
    valve depressor (Style 47)
   1/8 in.-27 NPT male fitting (Style 49)

Operation
Pressure applied to the P399 transducer transfers to a
silicon oil-filled chamber. A micro-machined silicon                                1/8 in.-27 NPT Male Fitting (Style 49)
pressure sensor translates this pressure into an
electrical signal.                                              Figure 2: Wire Harness and P399 Electronic
An Application-Specific Integrated Circuit (ASIC)                     Pressure Transducers, in. (mm)
conditions and amplifies the signal, producing a
ratiometric output signal. The output signal voltage        Installation
varies in direct linear proportion to the sensed            See Mounting and Wiring for information on installing
pressure.                                                   the P399 Series Electronic Pressure Transducers.
The P399 transducer receives a constant 5 VDC
(nominal) supply voltage and varies the output signal       Parts Required
voltage, based on the sensed pressure. The output           Unless purchased as a kit (see Table 2),
voltage varies from 10% to 90% of the supply voltage,       P399 transducers require wire harnesses for all
providing a 0.5-4.5 VDC (nominal) signal.                   applications. Use Table 1 to select a wire harness.
The P399 transducer measures pressure as psis               Table 1: Wire Harnesses
(compared to a sealed reference of one standard              Product Code               Length with Pigtail Leads
atmopsphere). The transducer compares sensed                 Number
pressure to a sealed reference of 14.7 psia.
                                                             WHA-P399-200C              6-1/2 ft (2.0 m)
Use this equation to convert psia to psis:
                                                             WHA-P399-400C              13 ft (4.0 m)
    psis = psia - 14.7
                                                             WHA-P399-600C              19-5/8 ft (6.0 m)

2   P399 Series Electronic Pressure Transducers Product/Technical Bulletin
Mounting
The compact, lightweight P399 transducer mounts              Do not run low-voltage cable in conduit or wiring
directly to most refrigeration equipment pressure tap         troughs with high-voltage wires.
ports.
                                                             Ensure that the shielded cable is terminated
    !                                                         according to code and the control’s instruction
                                                              sheets.
       CAUTION: Risk of Equipment Damage.
Accumulation of oil, liquids, or sediment in
                                                          Checkout
the pressure chamber can cause transducer
malfunction. Locate pressure tap points on the top         IMPORTANT:           The P399 transducer is a
side of the refrigerant lines to reduce risk of            precision sensing device and testing accuracy is
equipment damage or malfunction.                           typically beyond the capability of field diagnostic
                                                           tools.

                                                          Before applying power, check all wiring connections.
IMPORTANT:           When installing the P399             After applying power, operate controlled equipment
transducers, observe all regulations governing the        under normal conditions and use a reliable set of
handling and containment of hazardous or regulated        pressure gauges to verify that the transducer and the
materials (refrigerants or lubricants).                   associated control are operating properly.
                                                          To verify if the transducer is working properly:
                                                          1. With the transducer in place and the controlled
IMPORTANT:           Avoid severe pressure
                                                             system pressure stabilized, measure the pressure
pulsations on high-side pressure connections by
                                                             at the transducer with an accurate and reliable
positioning the transducer away from compressor
                                                             gauge.
discharge.
                                                          2. Measure the voltage between the transducer OUT
To mount the P399 transducer:                                and COMMON with a DC voltmeter.
1. Hand thread the P399 transducer to the pressure        3. Use the equation in Figure 3 to calculate the ideal
   tap point.                                                output voltage.
2. Tighten the connection using the wrench flats          4. Compare the voltages in Steps 2 and 3. If the
   provided to avoid damaging the transducer.                voltage from Step 2 deviates substantially from the
                                                             value calculated in Step 3, replace the transducer.
3. Perform a leak test on fittings and connections
                                                             It is normal for the transducer reading to differ
   before putting the system into operation.
                                                             somewhat from pressure gauge readings due to
                                                             voltmeter and gauge tolerances, and other factors.
Wiring
    !
      WARNING: Risk of Electrical Shock.
Disconnect power supply before making electrical
connections to avoid possible electrical shock or
equipment damage.

Follow the wiring guidelines given to avoid causing                Figure 3: Ideal Voltage Calculation
damage to the transducer and improper equipment
operation:                                                Repairs and Replacement
                                                          Do not attempt to repair or recalibrate the P399 Series
   Ensure wiring conforms to the National Electrical
                                                          Electronic Pressure Transducers. In case of problems,
    Code and local regulations.
                                                          contact your nearest Authorized
   Do not apply more than 6 VDC to the transducer.       Johnson Controls/PENN™ Distributor or Sales
                                                          Representative.
   Do not extend the wiring harness leads more than
    250 ft (76 m). Use 22 AWG, 3-wire, shielded cable
    to extend wiring harness leads.

                                      P399 Series Electronic Pressure Transducers Product/Technical Bulletin       3
Ordering
Table 2: P399 Pressure Transducer Standard Models
 Connector Style              Sold As                                             Pressure Range
                                              0-100 psis              0-200 psis              0-500 psis              0-750 psis
                                              (0-6.9 bar)             (0-13.8 bar)            (0-34.5 bar)            (0-51.7 bar)
 1/8 in.-27 NPT male          Transducer      P399AAA-1C              P399GAA-1C              P399BAA-1C              P399CAA-1C
 (Style 49)                   Kit*            P399AAA-1-200C                                 P399BAA-1-200C          P399CAA-1-200C
 1/4 in. female flare         Transducer      P399AAC-1C                                     P399BAC-1C              P399CAC-1C
 with Schrader valve          Kit*            P399AAC-1-200C                                 P399BAC-1-200C          P399CAC-1-200C
 depressor (Style 47)
 *   Kits contain transducer packaged with 6-1/2 ft (2.0 m) length wire harness with pigtail leads (WHA-P399-200C).
 See Table 1 for information on wire harnesses.

Technical Data
             Product                 P399 Series Electronic Pressure Transducers
        Pressure Ranges              See Table 2.
         Overpressure                3x Pressure Range Maximum; short duration; infrequent, abnormal condition
         Burst Pressure              5x Pressure Range Maximum
             Vacuum                  30 microns (0.03 mm Hg) maximum; short term
       Media Compatibility           Noncorrosive refrigerants, lubricating oils, ammonia
         Supply Voltage              5.00 0.25 VDC ratiometric range, 6.00 VDC maximum
          Current Draw               5 mA maximum at 5.0 VDC
         Output Signal               Ratiometric, 10% to 90% of supply voltage (0.5 to 4.5 VDC nominal)
     Direct-Mount Pressure           1/8 in.-27 NPT male (Style 49),
          Connections                1/4 in. SAE female flare with Schrader valve depressor (Style 47)
    Temperature and Humidity         Storage             -40 to 257F (-40 to 125C)
                                     Operating           -40 to 158F (-40 to 70C)
                                     Refrigerant         -40 to 300F (-40 to 149C)
                                     Humidity            0 to 100% RH
            Accuracy                 ±1.5% Span, -4 to 158F (-20 to 70C); ±2.0% Span, -40 to -4F (-40 to -20C)
            Materials                Connector - Nylon, 30% glass filled
                                     Main Body - Stainless steel all welded construction (304L)
            Vibration                10G, 20-2000 Hz maximum
        Agency Listings              UL Recognized: File Number SA516; CCN’s SDFY2 (US), SDFY8 (Canada)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls/Penn Refrigeration Application Engineering at 1-800-274-5676. Johnson Controls, Inc. shall not be
liable for damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423                                                                                                               Printed in U.S.A.
Milwaukee, WI 53201                                                                                                www.johnsoncontrols.com

4    P399 Series Electronic Pressure Transducers Product/Technical Bulletin

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