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P29 Series Low Pressure Control with Time Delay Relay Installation Guide

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Код документаp29-series-low-pressure-control-with-time-delay-relay-installation-guide
Група обладнанняP29 Low Pressure Cutout Control with Time Delay
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Текст документа

Installation Guide P29
                                                                                             Issue Date 0622

                                P29 Series Low Pressure Control
                                     with Time Delay Relay

Application
                                         IMPORTANT: Use this P29
The P29 Series control                      Series low pressure control
combines a pressure sensing                 with time delay relay only as
mechanism with a time delay. A              an operating control. Where
drop in pressure energizes the              failure or malfunction of the
time delay relay and opens a                P29 control could lead to
contact after a predetermined               personal injury or property
period.                                     damage to the controlled
                                            equipment or other property,
There are two main applications
                                            additional precautions must
for this control:
                                            be designed into the control
•       Chiller: low temperature            system. Incorporate and
        You connect the pressure            maintain other devices,
        element to the suction side         such as supervisory or
        of a chiller refrigeration          alarm systems or safety or
        system and wire the time            limit controls, intended to        Fig. 1 Interior view of a P29
        delay relay to the                  warn of or protect against                    control
        compressor control circuit.         failure or malfunction of the
        Prolonged low suction               P29 control.                     Installation
        pressure, such as pressure
        caused by a low temperature                                          Mounting
        condition, causes the control
                                         Operation
                                                                             Use the two mounting screw holes
        to shut down the refrigeration   When the equipment starts, the      located on the back of the control
        compressor.                      time delay heater energizes. If     case to mount the control, in any
                                         the pressure does not reach the     position, directly to a wall or panel
•       Industrial equipment:
                                         heater-off value within the         board. Mount the control so that
        lubrication oil pressure On
                                         required time limit, the time       the pressure connection on the
        any electrically driven
                                         delay relay trips to stop the       bellows is above the liquid level of
        machine with a forced oil
                                         equipment.                          the equipment on which you are
        system, you connect the
        pressure element to the lube     If the pressure rises to the        using the control.
        oil system and wire the time     heater-off value within the         Do not mount the control in a
        delay relay in the control       required time limit, the time       location where vibration might
        circuit. The time delay          delay relay does not trip and the   cause malfunction or damage,
        provides a period of time for    equipment continues to run.         even though tests indicate that the
        oil pressure to build up on                                          P29 control has some ability to
        startup or to recover from
                                         Time delay relay                    perform at vibrations of 2.5 G at
        temporary fluctuations. A                                            10 to 55 cycles per second.
        sustained loss of oil pressure   The time delay relay is a thermal
        causes the control to shut       expansion device with a trip-free   If required, universal mounting
        down the machine.                manual reset. The time delay        bracket Part No. 271-51 is
                                         relay compensates to minimize       available.
                                         the effect of ambient               Note: Use only mounting screws
    !    CAUTION: Risk of                temperature variations. Voltage     supplied with the control to avoid
        equipment damage. On             variations affect the timing.       damage to internal components.
        ammonia installations the
        ammonia pressure control
        should be mounted sepa-
        rately from the electrical
        cabinet. Do not use on an
        ammonia system unless the
        control is marked for
        ammonia service.

© 2022 Johnson Controls                                                                                        1
  Part No. 997-659, Rev. H
Use P29 controls at normal room
temperatures of 32°F to 104°F
(0°C to 40°C) and in areas
protected from the weather. Use
the control where normal working
pressures do not exceed 250
PSIG (1723 kPa) and never
expose it to a test overpressure
greater than 325 PSIG (2240
kPa).
Pressure connections
•       Avoid sharp bends or kinks
        in the capillary tubing.
•       Purge all tubing and lines
        before you connect the                             Fig. 2 Internal wiring for 120/240 VAC models
        pressure controls.
•       Coil and secure excess
        capillary to avoid vibration.
        Allow some slack in the
        capillary to avoid violin string
        vibration which can cause
        tubing to break. Do not allow
        the tubing to rub against
        metal surfaces where friction
        can damage the capillary.

IMPORTANT: With a 1/4 in.
   male SAE flare fitting and
   1/4 in. tubing, you must use
   a pulsation dampener
   where there is a possibility
   of pulsation.

                                           Fig. 3 Standard wiring for the P29 on a 240 V system with a 240 V magnetic
                                                                               starter coil
Wiring                                       Make all wiring connections with               When you install a P29 control
                                             copper conductors only, and in                 on a 440 VAC or 550 VAC
                                             accordance with local, national,               system, use an external step-
    !    WARNING: Risk of                    and regional regulations.                      down transformer to provide
        electrical shock.                                                                   either 120 V or 240 V to the pilot
                                             For the maximum electrical
        Disconnect the power                                                                and time delay relay circuits.
                                             rating of the control, refer to the
        supply before mounting and           label inside the control cover.                Table 1: Power required for
        wiring to prevent possible                                                          time delay relay
        electrical shock. On multiple        Note: Use the terminal screws
        circuit units, more than one         supplied with the Pennswitch (8-               Timing (s)       Voltage
        circuit may have to be               32 x 1/4 in. binder head). Do not                               24, 120          240
        disconnected.                        substitute screws of a different
                                                                                            30, 60, 90,      15 VA            30 VA
                                             size.
                                                                                            or 120
                                             For applications that use a 208 V              Note: 240 V includes dropping
    !    CAUTION: Risk of                    control circuit, for standard                  resistor wattage.
        equipment damage.                    applications use one leg of the
                                                                                            The transformer must be of
        Disconnect the power                 208 V control circuit and a
                                                                                            sufficient volt-ampere capacity to
        supply before mounting and           neutral wire to power the 120 V
                                                                                            operate the motor starter and the
        wiring to avoid damage to            circuit of the time delay heater.
                                                                                            P29 time delay relay. For wiring,
        equipment. On multiple                                                              see Fig. 3 to Fig. 6 or the wiring
        circuit units, more than one                                                        diagrams with the
        circuit may have to be                                                              manufacturer’s specifications.
        disconnected.

2 P29 Installation Guide
Adjustments
To adjust the setpoint, turn the
setpoint adjustment screw
clockwise to raise the pressure
setting or counterclockwise to
lower setting. The screw is at the
top of the control case.
Adjust the control so the setpoint
is at, or just above, the specified
minimum pressure. The time
delay is factory set and sealed
and cannot be field-adjusted.
Test for shutdown
                                                  Fig. 4 Internal wiring diagram for low voltage models
     !    WARNING: Risk of
         electrical shock.
         Disconnect the power
         supply before testing to
         prevent possible electrical
         shock. On multiple circuit
         units, more than one circuit
         may have to be
         disconnected.

Immediately after installation and
at regular intervals thereafter,
you must test the time delay
relay to be sure that all circuits
operate correctly. Proceed as
follows:
1.       Pull the disconnect switches
         and remove the cover from
         the P29 control.               Fig. 5 Wiring with 24 V control circuit power from a step-down transformer
2.       Connect a jumper between
         terminal 1 and 2.
3. Close the line switch to start the
   compressor running. The time
   delay relay stops the compressor
   after the time delay interval.
Note: Replace the cover before
testing if the control is mounted
on a condensing unit and where
air from auxiliary equipment,
such as blowers or fans, may
affect the time delay heater.
4. After testing the time delay
   relay, pull the disconnect line
   switches again and remove
   the jumper between terminals
   1 and 2.
5. Place the cover on the
   control, close the line switch,
   and manually reset the time
   delay relay.

                                                                                           P29 Installation Guide 3
 Checkout procedure                            Repairs and replacement
 Before you leave the installation,            Do not make field repairs except
 observe at least three complete               for replacement of the time delay
 operating cycles to ensure all                relay assembly. You can replace
 components function correctly.                or interchange the timer and
                                               terminal board in the field. For
                                               replacements, contact a
                                               Johnson Controls® distributor.

Table 2: Replacement time delay relay assemblies
 Part number         Voltage            Type of               Timing            Alarm circuit
                                        reset
 RLY13A-600R             120/240 VAC        Manual            60 s              No
 RLY13A-609R             24 VAC/VDC         Manual            120 s             No
 RLY13A-610R             120/240 VAC        Manual            30 s              No
 RLY13A-613R             12 VAC             Manual            120 s             No
 RLY13A-616R             120/240 VAC        Manual            120 s             No

Table 3: Conformity declaration information
 Information                           Description
 Purpose of control                        Pressure operating controls
 Method of mounting control                Flat surface or with a universal mounting bracket (Part No. 271-51)
 Method of earthing of control             Wiring binding screw terminal
 Type 1 or Type 2 action                   Type 1.C (micro-interruption)
 External pollution situation              Pollution degree 3
 Rated impulse voltage                     4,000 VAC

 Single point of contact

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 4 P29 Installation Guide

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