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Output Analog Electrical Function Module Technical Bulletin

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ВиробникJCI
Код документаoutput-analog-electrical-function-module-technical-bulletin
Група обладнанняOutput Analog Electrical Function Module
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Текст документа

Metasys Network Technical Manual 636
                                                    Function Modules Section
                                                            Technical Bulletin
                                                                  Issue Date 0793

           Output Analog Electrical Function Module

     Introduction                                                 Page          3
     •     Description                                                          3
     •     Application                                                          4
     •     Capabilities                                                         4
     •     Theory of Operation                                                  5
     •     Specifications                                                       6

     Installation Guidelines                                                    7
     •     General Information                                                  7
     •     Physical Installation                                                7
     •     Current Source (0 to 20 mA)                                          8
     •     Voltage Source (0 to 10 volts)                                       9
     •     Current Control (0 to 20 mA)                                        10

     Commissioning Procedures                                                 11
     •     Physical Verification                                               11
     •     Software Verification                                               11

     Troubleshooting Procedures                                                13
     •     Troubleshooting Chart                                               13
     •     Ordering Information                                                15

©   1993 Johnson Controls, Inc.                                                 1
    Order No. 636-041
2 Function Modules—Output Analog Electrical Function Module
              Introduction

Description   The Output Analog Electrical (OAE) Function Module is an interface
              between the DCM and field devices. It may be configured to source
              analog output voltage (0-10 VDC), source analog output current
              (0-20 mA), or modulate current (0-20 mA) for externally powered devices.
              The OAE Function Module features:
              •   digital to analog converter for converting DCM digital input into
                  analog output
              •   Auto/Manual (A-M) switch to enable/disable DCM control
              •   manual set potentiometer for manual output control (CW increases
                  output)
              •   feedback indication of the Auto/Manual switch setting to the DCM
              For isolated analog outputs, use the OAI Function Module.
              The OAE Function Module plugs into any one of the bottom ten slots
              associated with the DCM. Figure 1 shows typical function module
              locations in the NCU. A five slot panel is pictured.

                                                                              Output FMs

                                                                              DCMs

                                                                     oae101

                                               O AE 101
                                                          M   A

                              Figure 1: OAE Function Module Locations

                                      Function Modules—Output Analog Electrical Function Module   3
Application               The OAE Function Module is typically used to:
                          •       provide a controlled output voltage for an M100G
                          •       provide current control (0 to 20 mA) for use with an external
                                  (4 to 30 V) current source
                          •       control a variable speed motor controller

Capabilities              Table 1: OAE Function Module Capabilities
                              Capability                            Description                         Purpose
                              Input from DCM              DCM inputs a digital command.     Allows DCM to provide automatic
                                                                                            control of outputs.
                              Auto/Manual Switch, and     Switch selects one of:            Allows for manual override of
                              Manual Adjustment           -   Auto—DCM control of           DCM control for special
                                                              outputs                       situations.

                                                          -   Manual—DCM control
                                                                                            Allows for local/manual control,
                                                              disabled and output is
                                                                                            even if the DCM is not present.
                                                              controlled by manual
                                                              adjustment.
                              Power on Reset              At low power or after power up,   Provides controlled restart.
                                                          output goes to zero (in Auto
                                                          mode).
                              Output to Field             Module outputs a voltage or       Provides proportional control
                                                          current signal proportional to    signals for motor driven actuators
                                                          input signal.                     or variable speed motor
                                                                                            controllers.

4 Function Modules—Output Analog Electrical Function Module
Theory of
Operation         Figure 2 is a functional diagram of the OAE Function Module.

                      OAE

                              Control                                      Current
            DCM                              S ig n a l
                                                                  Auto     Source,
                            Electronics   C o n d itio n e r
                                                                           Voltage
                                                               Manual
                                                                           Source,                  Field
                                            Manual                            or                   Device
                                          A d ju s tm e n t                Current
                                                                           Control

                                                                                                        oae 101

                                          Figure 2: OAE Function Diagram

                  The process is:
                  •   The DCM provides a digital control signal.
                  •   The control electronics in the OAE latch the digital control signal,
                      then convert it to a proportional analog signal.
                  •   Depending on how the OAE is wired, this analog signal is a current
                      source, voltage source, or will modulate externally sourced current.
                  •   A manually controlled Auto/Manual switch can disable DCM control
                      of the OAE outputs. The status of this switch is reported back to the
                      DCM.
                  •   With the Auto/Manual switch in the Manual position, the module
                      output is controlled by a manual adjustment on the OAE.
                      (CW increases output.)
                  The unit will operate in Manual mode without the DCM present. The
                  corresponding power supply must be present.

                                                Function Modules—Output Analog Electrical Function Module    5
Specifications            Table 2: OAE Function Module Specifications
                                                                 Specifications For Configurations
                            Category                Voltage Source        Current Source         Current Control
                            Product Code         FM-OAE101
                            Number
                            Output Range         0 to 10 V                   0 to 20 mA                     0 to 20 mA
                                                 (25 mA maximum)                                            (4 VDC to 30 VDC)
                                                                                                            (External power supply)
                            Output Limits        40 mA (maximum)             910 ohm maximum
                                                                             load, including line
                                                                             resistance
                            Output Projection    Fused at 500 mA with a non-field replaceable fuse
                            Input-Output         Linear analog output proportional to digital input value
                            Characteristics
                            Input Range          0 to 1024, based on a 10 bit data value from the DCM
                            Response Time        1 sec. for a full range change
                            Resolution           0.1% of full range
                            Accuracy             ±0.4% of full scale output at 70 ±2°F. (21 ± 1.1°C)
                            Thermal Effects      Gain Drift: ± 0.0055% per °F (±0.01% per °C) of full scale deviation
                                                 Offset Drift: ± 0.0055% per °F (±0.01% per °C) of full scale deviation
                            Calibration          The module is factory calibrated.
                            Default Condition    Output = 0 VDC on loss      Output = 0 mA on loss          Output = 0 mA on loss
                                                 of input power              of input power                 of input power
                            Source Power         Power is from the PWR in the NCU/NEU.                      (External power)
                            Operating            32 to 122°F (0 to 50°C)
                            Environmental        10 to 90% noncondensing relative humidity
                            Requirements         86°F (30°C) maximum dew point
                            Storage/Shipping     -40 to 158°F (-40 to 70°C)
                            Environmental        5 to 95% noncondensing relative humidity
                            Requirements         86°F (30°C) maximum dew point
                            Size                 0.85 in. H x 3.06 in. W x 7.0 in. L
                                                 (2.2 cm H x 7.8 cm W x 17.8 cm L)
                            Weight               0.5 lb. (0.22 kg)
                            Agency Compliance    FCC Part 15 Subpart J - Class A, UL 916, CSA C22.2 No. 205
                            Agency Listings      UL Listed and CSA certified as part of Metasys®

6 Function Modules—Output Analog Electrical Function Module
               Installation Guidelines

General        When installing and connecting function modules:
Information    •    Follow NEC and local codes.
               •    Observe maximums as specified in the specification table and in these
                    installation guidelines.

Physical
Installation
Assumptions    The following procedure for the physical installation of the OAE Function
               Module assumes:
               •    NCU/NEU panel is installed.
               •    Connections to field devices are complete.
               •    You have engineering drawings defining details for the installation.
               •    You are familiar with Metasys Network terminology, and the location
                    and operation of power switches.

Procedure      For each OAE Function Module in the network, perform the following
               steps.
               1.   Set the Auto/Manual switch to Manual.
               2.   Adjust output to minimum.
               3.   Refer to Figures 3 to 5, and identify the proper panel and slot number
                    location for this module.
               4.   Open the latch.
               5.   Insert the module in the appropriate slot.
               6.   Close latch, locking function module in place.

                                         Function Modules—Output Analog Electrical Function Module   7
 Current Source                              Figure 3 diagrams the wiring for Current Source (0 to 20 mA) applications
 (0 to 20 mA)                                using the OAE Function Module.

                                                                                                                              2 5 0 ft. m a x .
                               OAE                                                                               TBF          No. 18 AW G
                                                                                                                              tw is te d p a ir
                                                                                                                                                  +
                                                                                                                  1
                                       Control          Signal
          DCM                                                                        A u to                                                       _
                                     Electronics      Conditioner                                                                                      Field
                                                                                                  Variable
                                                                                  M anual                                                             Device
                                                                                                  Current
                                                        Manual                                    Source
                                                                                                                                   Optional*
                                                      Adjustment                                                  2

C o n n e c tio n to D C M                                                                                                         * Optional for OAE.
co m p le te d th r o u g h                                                                                                 Shield may be required by the
 in te rn a l co n n e cto r                                TBF in left bay              TBF in right bay                  field device for noise immunity.
 o n e n d o f fu n ctio n                                   of NCU/NEU                   of NCU/NEU                        See individual manufacturer's
         m o d u le .                                                                                                              specification sheet.

                                                        3                                                    3
                                                                    2                                 2
                                                        6                                                    6
                                                                    5                                 5
                                                                              1               1
                                                                              4               4

                                                         Strip wire and insert in side face of TBF. Use
                                                                 set screw in front face to secure.
                                                                                                                 oaewire

                                             Figure 3: Wiring for Current Source Applications

 8 Function Modules—Output Analog Electrical Function Module
 Voltage Source                              Figure 4 diagrams the wiring for Voltage Source (0 to 10 volts)
 (0 to 10 volts)                             applications using the OAE Function Module.

                                                                                                                                     2 5 0 ft. m a x .
                               OAE                                                                                     TBF           No. 18 AW G
                                                                                                                                     tw is te d p a ir
                                                                                                                                                         +
                                                                                                                        4
                                       Control          Signal
          DCM                                                                         A u to                                                             _
                                     Electronics      Conditioner                                                                                                 Field
                                                                                                   Variable
                                                                                   M anual                                                                       Device
                                                                                                   Current
                                                        Manual                                     Source
                                                                                                                                           O p tion a l*
                                                      Adjustment                                                        5

C o n n e c tio n to D C M                                                                                                                * O p tio n a l fo r O A E .
co m p le te d th r o u g h                                                                                                       S h ie ld m a y b e r e q u ire d b y th e
 in te rn a l co n n e cto r                                T B F in le ft b a y          T B F in rig h t b a y                 fie ld d e vic e fo r n o is e im m u n ity .
 o n e n d o f fu n ctio n                                   o f N C U /N E U               o f N C U /N E U                      S e e in d iv id u a l m a n u fa ctu r e r 's
         m o d u le .                                                                                                                      sp e cific a tio n s h e e t.

                                                        3                                                          3
                                                                    2                                   2
                                                        6                                                          6
                                                                    5                                   5
                                                                             1                 1
                                                                             4                 4

                                                         S trip w ire a n d inse rt in sid e fa ce o f T B F . U s e
                                                                 se t scre w in fro nt fa c e to se cu re .
                                                                                                                       oaewire

                                             Figure 4: Wiring for Voltage Source Applications

                                                                                   Function Modules—Output Analog Electrical Function Module                                   9
 Current Control                             Figure 5 diagrams the wiring for Current Control (0 to 20 mA)
 (0 to 20 mA)                                applications using the OAE Function Module.

                                                                                                                                     2 5 0 ft. m a x .
                               OAE                                                                                     TBF           No. 18 AW G
                                                                                                                                     tw is te d p a ir
                                                                                                                                                         +
                                                                                                                        2                                      E x t e r n a lly
          DCM
                                       Control          Signal
                                                                                      A u to                                                             _      Powered
                                     Electronics      Conditioner
                                                                                                                                                                  F ie ld
                                                                                   M anual         Current
                                                                                                                                                                 D e v ic e
                                                                                                   Source                                                      (4 to 3 0 V )
                                                        Manual
                                                                                                                                           O p tion a l*
                                                      Adjustment                                                        3

C o n n e c tio n to D C M                                                                                                                * O p tio n a l fo r O A E .
co m p le te d th r o u g h                                                                                                       S h ie ld m a y b e r e q u ire d b y th e
 in te rn a l co n n e cto r                                T B F in le ft b a y          T B F in rig h t b a y                 fie ld d e vic e fo r n o is e im m u n ity .
 o n e n d o f fu n ctio n                                   o f N C U /N E U               o f N C U /N E U                      S e e in d iv id u a l m a n u fa ctu r e r 's
         m o d u le .                                                                                                                      sp e cific a tio n s h e e t.

                                                        3                                                          3
                                                                    2                                   2
                                                        6                                                          6
                                                                    5                                   5
                                                                             1                 1
                                                                             4                 4

                                                         S trip w ire a n d inse rt in sid e fa ce o f T B F . U s e
                                                                 se t scre w in fro nt fa c e to se cu re .
                                                                                                                       oaewire

                                             Figure 5: Wiring for Current Control Applications

 10 Function Modules—Output Analog Electrical Function Module
               Commissioning Procedures

Physical
Verification
Assumptions    The following procedure for the physical verification of the OAE Function
               Module assumes:
               •    Physical installation at the NCU/NEU panel is complete.
               •    Power is available at the panel power supply, and at the field device.

Procedure      For each OAE Function Module in the network, perform the following
               steps.
               1.   Power up the appropriate DCM power supply.
               2.   Adjust the manual control on the function module and verify that the
                    intended device responds, and that the response is appropriate.

Software
Verification
Assumptions    The following procedure for the software verification of the OAE Function
               Module assumes:
               •    Physical installation at the NCU/NEU panel is complete, including
                    NCM, DCM, FM, etc.
               •    The operating software for the network has been downloaded to the
                    NCM controlling the panel.
               •    An Operator Workstation is available.

Procedure      For each OAE Function Module in the network, perform the following
               steps.
               1.   Select the System summary that includes this OAE object.
               2.   Set Auto/Manual switch on the OAE to Auto.
               3.   Use the software override command and verify that the object’s Value
                    attribute (as seen in the summary) matches the actual value for the
                    field device.

                                        Function Modules—Output Analog Electrical Function Module   11
12 Function Modules—Output Analog Electrical Function Module
                  Troubleshooting Procedures

Troubleshooting   Use the diagram in Figure 6 (next page) as a troubleshooting guide. It
Chart             applies for failures between point objects and field devices connected
                  through an OAE Function Module.

                                          Function Modules—Output Analog Electrical Function Module   13
                                          Start

                                         Is the
                                      Summary
                                                               Yes
                               containing this object                              Exit
                                 displaying correct
                                       values?

                                               No

                                           Is
                                         Point                                 Fix definition.
                                                          No
                                   object definition                           See Operator Workstation
                                          OK?                                  User's Manual.

                                              Yes

                                         Is DCM
                                   error LED off and                           Troubleshoot DCM
                                                           No
                                   is N2 polling and                           See DCM 101 Technical
                                      responding?                              Bulletin .

                                              Yes

                                           Is
                        No
                                   external power
                                      required?

                                              Yes

                                            Is
                                                               No                   Repair if JCI is
                                    external power
                                                                                     responsible
                                      supply OK?

                                                  Yes
                                                                                Replace FM.
                                                                                See Ordering Informationg     for
                                        Using a                No
                                                                                ordering information. Refer
                                    DVM, check FM
                                                                                to Material Return and
                                      output. Is it
                                          OK?                                   Allowance Program,
                                                                                Procedure 3C2700        for
                                                  Yes                           information on returning
                                                                                defective FMs.

                                       Using a                 No               Troubleshoot
                                 DVM, check input to                            connections
                                    field device.                               and wiring.
                                         OK?

                                               Yes

                             Repair or replace field
                          device if JCI is responsible.                                                             oaeflow

                                                               Figure 6: OAE Troubleshooting

14 Function Modules—Output Analog Electrical Function Module
Ordering      Table 3: Code Number
Information    Description                                       Product Code Number
               OAE Function Module                                    FM-OAE101-0

                                     Function Modules—Output Analog Electrical Function Module   15
                                                               Notes

Controls Group                                                                                  FAN 636
507 E. Michigan Street                                                 Metasys Network Technical Manual
P.O. Box 423                                                                         Revision Date 0793
Milwaukee, WI 53201                                                                     Printed in U.S.A.

16 Function Modules—Output Analog Electrical Function Module

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