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NCM45x0-2 Series Network Control Module Installation Guide

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NCM45x0-2 Series Network Control Module Installation
Instructions
MS-NCM4510-2, MS-NCM4520-2                                                            Part No. 24-10249-18, Rev. E
                                                                                             Software Release 6.0
                                                                                          Issued January 30, 2013
                                                                                      Supersedes January 24, 2011

Applications
The NCM45x0-2 Series Network Control Module is a            Canada
Metasys® supervisory controller that emulates the            This Class (B) digital apparatus meets all the
NCM350/361, yet uses the same hardware platform as           requirements of the Canadian Interference-Causing
the Network Automation Engine (NAE45). The                   Equipment Regulations.
NCM45x0-2 Series is offered in two models: N2 Bus or
                                                             Cet appareil numérique de la Classe (B) respecte
LON Network. In this document, Network Control Module
                                                             toutes les exigences du Règlement sur le matériel
(NCM) refers to either model. See Figure 1.
                                                             brouilleur du Canada.
North American Emissions                                    Installation
Compliance                                                  Follow these guidelines when installing an NCM:

United States                                               •   Transport the NCM in the original container to
                                                                minimize vibration and shock damage to the NCM.
This equipment has been tested and found to comply
with the limits for a Class B digital device, pursuant      •   Verify that all the parts shipped with the NCM.
to Part 15 of the FCC Rules. These limits are               •   Do not drop the NCM or subject it to physical shock.
designed to provide reasonable protection against           •   Do not open the NCM housing (except the data
harmful interference in a residential installation. This        protection battery compartment). The NCM has no
equipment generates, uses and can radiate radio                 user-serviceable parts inside.
frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful         Parts Included
interference to radio communications. However,              •   one NCM with removable terminal plugs
there is no guarantee that interference will not occur      •   one data protection battery (installed and connected
in a particular installation. If this equipment does            at the factory)
cause harmful interference to radio or television
                                                            •   one Installation Instructions sheet
reception, which can be determined by turning the
equipment off and on, the user is encouraged to try         Materials and Special Tools Needed
to correct the interference by one or more of the
                                                            •   three fasteners appropriate for the mounting surface
following measures:
                                                                (#8 screws or M4 screws), or one 20 cm (8-in.) or
• Reorient or relocate the receiving antenna.
                                                                longer piece of DIN rail and appropriate hardware for
• Increase the separation between the equipment                 mounting the DIN rail
    and receiver.
                                                            •   small straight-blade screwdriver for securing wires in
• Connect the equipment into an outlet on a circuit             the terminal blocks
    different from that to which the receiver is
    connected.
• Consult the dealer or an experienced radio/TV
    technician for help.

                NCM45x0-2 Series Network Control Module Installation Instructions                                   1
    Figure 1: Front of NCM45x0-2 Showing Dimensions (mm/in), Physical Features, and Required Mounting
                                      Space around the NCM (mm/in)

Mounting                                                      •     Do not mount the NCM on surfaces that are prone to
                                                                    vibration or in areas where electromagnetic emissions
Location Considerations                                             can interfere with NCM communication.
Follow these guidelines when mounting an NCM:                 •     Do not obstruct the NCM housing ventilation holes.
•    If the NCM is to replace an existing NCM350 or           •     Do not mount the power transformer below the NCM.
     NCM361, see Legacy NCM Replacement
                                                              For applications where the NCM is mounted inside a
     Considerations.
                                                              panel or enclosure, follow these additional guidelines:
•    Ensure that the mounting surface can support the
     NCM and any user-supplied enclosure.                     •     Do not install the NCM in an airtight enclosure.
•    Mount the NCM in proper orientation (Figure 2). A        •     Do not install heat-generating devices in the enclosure
     horizontal mounting orientation is preferred, but the          with the NCM that may cause the ambient
     unit can also be mounted vertically.                           temperature to exceed 50°C (122°F).
•    Mount the NCM on an even surface in wall mount           Mounting the NCM
     applications whenever possible. If you must mount
     the NCM on an uneven surface, be careful not to          Wall Mount Applications
     crack the mounting clips or NCM housing when             Use the holes in the three mounting clips for wall mount
     tightening the screws. Use shims or washers to mount     applications.
     the NCM evenly on the mounting surface.
                                                              To mount the NCM on a wall (or other vertical surface):
•    Mount the NCM in areas free of corrosive vapors, and
     observe the environmental limitations listed in the      1. Ensure that all three mounting clips are inserted into
     Technical Specifications section.                           the back of the NCM housing. Pull the bottom two
•    Allow sufficient space for cable and wire connections       clips outward and snap them firmly into the extended
     (Figure 1).                                                 position (Figure 3).
•    Do not mount the NCM where the ambient                   2. Mark the location of the three wall mount holes using
     temperature may exceed 50 C (122 F).                        the dimensions in Figure 2, or hold the NCM up to
                                                                 the wall as a template and mark the locations.

NCM45x0-2 Series Network Control Module Installation Instructions                                                        2
3. Drill holes in the wall at the locations marked in Step    4. Push the bottom mounting clips up to secure the NCM
   2 and insert wall anchors (if necessary).                     on the DIN rail tracks.
          Figure 2: NCM Mounting Screw Hole                   To remove the NCM from the DIN rail, snap the bottom
       Dimensions and Mounting Area Requirements              DIN clips to the outward extended position, and carefully
                       (mm/in.)                               lift the NCM off the DIN rail.
                                                              Enclosure Mount Applications
                                                              Mount the enclosure per the manufacturer’s instructions
                                                              and mount the NCM in the enclosure following the
                                                              guidelines in the Location Considerations and Mounting
                                                              the NCM sections.
                                                              Legacy NCM Replacement Considerations
                                                              Follow these important guidelines if the NCM is to replace
                                                              an existing NCM350/361 controller:
                                                              •     The unit size and mounting orientation of the
                                                                    NCM45x0-2 are noticeably different from the
                                                                    NCM350/361. For example, the NCM45x0-2 is
                                                                    designed for DIN-rail mounting on the horizontal plane
4. Position the NCM and insert the screws through the               (Figure 4), but can also be mounted with screws,
   holes in the mounting clips, and carefully tighten all           either horizontally or vertically. See Mounting the NCM
   the screws.                                                      for details.

Important: Do not overtighten the mounting screws.            Figure 4: Recommended Installation Location of NCM
           Overtightening the screws may damage the                 and Transformer in Standard Enclosure
           mounting clips or NCM housing.

DIN Rail Mount Applications
To mount the NCM on a DIN rail:
1. Securely mount and center an 8 in. (or longer) section
   of DIN rail in the required space.
2. Ensure that the bottom two mounting clips are pulled
   outward and snapped firmly into the extended position
   (Figure 3).
       Figure 3: DIN Rail and Mounting Clip Features
                  on the Back of the NCM

                                                              •     The wire termination locations on the NCM45x0-2 are
                                                                    different from the NCM350/361 (Figure 1). Pay close
                                                                    attention to this when routing wires to their new
                                                                    locations on the NCM45x0-2.
                                                              •     The NCM45x0-2 requires 24 VAC power, whereas
                                                                    the NCM350/361 uses line voltage. See the Wiring
                                                                    section for steps on installing an appropriate
3. Hang the NCM by the DIN rail hooks (Figure 3) on                 transformer into the NCM enclosure. Also, the existing
   the top track of the DIN rail, and position the NCM              line voltage cable that was used for the NCM350/361
   DIN rail channel snugly against the tracks of the DIN            is no longer needed and should be terminated
   rail.                                                            following local electrician codes.
                                                              •     The NCM45x0-2 cannot directly replace an:
NCM45x0-2 Series Network Control Module Installation Instructions                                                        3
    -   NCM100 or NCM200 that is installed in a                     NCM45x0-2 Network Control Module Commissioning
        baseframe enclosure                                         Guide (LIT-12011176) for details.
    - NCM that is an Attached Resource Computer               •     While the NCM45x0-2 is restarting, the LEDs on the
        Network (ARCNET®) node. A Metasys Ethernet                  unit are not used to indicate its network address or
        Router may be required if the current network               act as diagnostic indicators of a particular error
        contains ARCNET nodes only.                                 condition. The only LEDs that indicate failure are the
    - NCM that has two N2 Trunks, because the                       Fault and Batt Fault LEDs.
        NCM45x0-2 supports one N2 Bus
•   The N2 Bus termination on the NCM350/361 is
                                                              Wiring
    labeled N2 Bus, whereas the N2 Bus termination on         Power Supply, Network, and
    the NCM45x0-2 is called Field Controller (FC) Bus.
    Also, the old N2 connector has three terminals,           Communication Connections
    whereas the connector on the NCM45x0-2 has four           See Figure 1 for the location of the power supply terminal,
    terminals, including a termination for shield. If you     FC or LON terminal, USB port (not used), and Ethernet
    re-use the N2 Bus connector from the old NCM, be          port on the NCM.
    sure to mate the connector toward the correct side of
    the FC Bus terminal block. If using N2 Bus wiring that    Power Supply
    includes a shield, refer to the N2 Communications         In North America, the NCM requires a dedicated Class
    Bus Technical Bulletin (LIT-636018) for additional        2, 24 VAC, 25 VA minimum power supply. Outside North
    information on terminating a shield.                      America, use a 24 VAC Safety Extra-Low Voltage (SELV)
                                                              transformer at the appropriate rating. The minimum input
•   The LONWORKS® terminal block on the NCM350/361
                                                              voltage for the NCM to operate properly is 20 VAC.
    is not compatible with the LONWORKS network terminal
                                                              Maximum power consumption is 25 VA.
    on the NCM4520-2, so it cannot be reused. Instead,
    use the new terminal block provided. LON network          FC Bus Terminal (NCM4510-2 Only)
    wires are not polarity sensitive.
                                                              The FC Bus network terminal on the NCM4510-2 model
•   For the NCM45x0-2, the Ethernet and LON Network           is a 4-position removable, keyed terminal block. Use the
    components are built into the motherboard; separate       FC Bus terminal to connect field controllers that reside
    network cards are not required.                           on the N2 Communications Bus.
•   The serial ports on the NCM45x0-2 are not labeled
                                                              See Table 1 and refer to the N2 Communications Bus
    the same as the serial ports on the NCM350/361. Port
                                                              Technical Bulletin (LIT-636018) for additional information
    3 on the older models is equivalent to the
                                                              and guidelines on wiring devices on an N2 Bus.
    RS232C A/Port 3 on the NCM45x0-2, and Port 5 is
    equivalent to RS232C B/Port 5. A device connected         LONWORKS Network Terminal
    to Port 3 on the NCM350/361 can be moved to
    RS232C A/Port 3 on the NCM450x-2. A device                (NCM4520-2 Only)
    connected to Port 5 on the NCM350/361 can be              The LON network terminal on the NCM4520-2 model is
    moved to RS232C B/Port 5 on the NCM45x0-2. Serial         a 3-position removable, keyed terminal block. Use the
    Ports 2, 4, and 6 on the NCM350/361 models are not        LONWORKS port to integrate LON devices into a Metasys
    offered on the NCM45x0-2. If a serial port currently      network. The Shield (SHD) connection on the LONWORKS
    in use is no longer supported on the new NCM,             port is an open terminal and is not connected to the NCM.
    database configuration changes are required. Refer
    to the NCM45x0-2 Network Control Module
                                                              Serial Ports
    Commissioning Guide (LIT-12011176) for details.           Use the RS232C A/Port 3 and RS232C B/Port 5 serial
                                                              ports (Figure 1) for direct connections using a standard
•   Serial Ports 2, 4, and 6 on the NCM350/361 models
                                                              9-pin female to 9-pin female Data Terminal Equipment
    are not offered on the NCM45x0-2. If a serial port
                                                              (DTE) to DTE null modem cable.
    currently in use is no longer supported on the new
    NCM, database configuration changes are required.         The RS232C A/Port 3 serial port can be used for a variety
    Refer to the NCM45x0-2 Network Control Module             of purposes. The supported applications include
    Commissioning Guide (LIT-12011176) for details.           configured and unconfigured OWS, printer, modem, or
•   Before removing the NCM350/361, upload its                Operator Terminal (OT).
    database to the archive Operator Workstation (OWS)
    so that it can be edited later and eventually
    downloaded into the new controller. Refer to the

NCM45x0-2 Series Network Control Module Installation Instructions                                                       4
                                                              Mount the NCM securely before wiring the NCM. See the
Refer to the NCM45x0-2 Network Control Module
                                                              Mounting section.
Commissioning Guide (LIT-12011176) for information
about these different types of direct and dial-up             Follow these guidelines when wiring an NCM:
connections to the NCM.
                                                              •     Route the supply power wires and communication
The RS232C B/Port 5 serial port can be used for these               cables at least 50 mm (2 in.) away from the vent slots
applications: configured OWS, printer, modem, OT, or                on the sides of the NCM housing.
local Network Terminal (NT). Refer to the NCM45x0-2           •     Provide slack in the wires and cables. Keep cables
Network Control Module Commissioning Guide                          routed neatly around the NCM to promote good
(LIT-12011176) for more information about these options.            ventilation, LED visibility, and ease of service.
USB Port                                                      To wire the NCM:
The USB port is not used. Do not connect any device to        1. Connect the Ethernet communication cable to the
this port.                                                       RJ-45, 8-pin Ethernet port shown in Figure 1.
Ethernet Port                                                 2. For the NCM4510-2, connect the three N2 Bus wires
The Ethernet connection (10 or 100 Mb/s) is an 8-pin             to the removable 4-terminal plug as shown in Figure
RJ-45 network port (Figure 1). Use the Ethernet port to          5 (labeled FC Bus). If a shield is present, follow
connect to IP networks. An NCM45x0-2 with a 100 Mb/s             standard practices for terminating a shield that are
connection communicates properly with older NCMs that            discussed in the N2 Bus literature. Refer to the N2
are communicating at 10 Mb/s.                                    Communications Bus Technical Bulletin (LIT-636018).
                                                                    Note: If the NCM is connected to an N2 Bus, you
Wiring the NCM                                                            must set the End-of-Line (EOL) switch to the
Important: Do not connect 24 VAC supply power to the                      proper position. See the Setting the
           NCM before finishing wiring and checking                       End-of-Line Switch section in this document.
           all wiring connections. Short circuits or                               Figure 5: N2 Bus Wiring
           improperly connected wires may result in
           permanent damage to the equipment.

Important: Use copper conductors only. Make all wiring
           in accordance with local, national, and
           regional regulations. The NCM is a
           low-voltage (<30 VAC) device. Do not
           exceed the NCM electrical ratings.

Important: Do not remove the terminal block keys. The
           terminal block plugs and the terminal
           sockets are keyed to fit together in the
           correct configuration only.

Important: Prevent any static electric discharge to the
           NCM. Static electric discharge can damage
           the NCM and void any warranties.                   3. For the NCM4520-2, connect the wires from the LON
                                                                 network trunk to the removable 3-terminal plug as
Important: Make sure the building automation network             shown in Figure 6.
           wiring meets the specifications, rules, and
           guidelines in the Power Supply, Network,
           and Communication Connections section
           in this document.

Important: For the NCM4510-2 model, do not remove
           the plug that is inserted into the top FC Bus
           terminal, or install any connector into this
           port. The port is only used if the unit is
           migrated to an NAE45 sometime in the
           future.

NCM45x0-2 Series Network Control Module Installation Instructions                                                       5
       Figure 6: Network Terminal Block and Wiring                     Figure 7: 24 VAC Supply Power Wiring
                      Connections

                                                               Note: Power supply wire colors may be different on
                                                                     transformers not manufactured by Johnson
4. If a dial application is required, connect an external            Controls®. Follow the transformer manufacturer’s
   modem to the RS232C port you wish to use.                         instructions or the project installation drawings.
5. If a direct connect application is required, connect the    Note: When connecting 24 VAC power to the NCMs and
   appropriate computer cable to the RS232C port you                 field devices on the network, be consistent so that
   wish to use.                                                      transformer phasing is uniform across the devices.
6. Connect the 24 VAC supply power wires from the                    Powering devices with uniform 24 VAC supply
   transformer to the removable 3-terminal plug as                   power phasing reduces noise, interference, and
   shown in Figure 7. The middle terminal is not used.               ground loop problems. The NCM does not require
                                                                     an earth ground connection.

Wiring Considerations and Guidelines for Network Integrations
Table 1: Guidelines for N2 Network Topology
Category                              Rules/Maximums Allowed
General                                     One N2 trunk per NCM
                                            Only daisy-chained devices (with maximum stub length of 3 m [10 ft] to any device)
Number of N2 Devices Supported              100 devices per NCM (60 to 200 TC-9100s) 50 devices per repeater with two
                                            repeaters cascaded
Cable Length and Type                       1,500 m (5,000 ft) twisted pair cable without a repeater
                                            4,500 m (15,000 ft) twisted pair cable from an NCM and the farthest N2 device
                                            (three segments of 1,500 m [5,000 ft] each, separated by repeaters)
                                            2,000 m (6,600 ft) between two fiber modems
Cable Wire Type and Size                    Solid or stranded 18 AWG recommended (24 AWG twisted pair or larger is
                                            acceptable)
N2 EOL Terminations                         Two N2 devices with EOL switches in the ON position, one at each end of each
                                            N2 Bus segment

Table 2: Guidelines for LONWORKS Network Bus Topology
Cable Type                    Maximum Segment Length with FTT10                           Maximum Segment Length
                              Devices Only
                                          1                                               with FTT10 and/or LPT10
                                                                                                 1
                                                                                          Devices
Belden® 85102                      2,700 m (8,850 ft)                                     2,200 m (7,200 ft)
Belden 8471                        2,700 m (8,850 ft)                                     2,200 m (7,200 ft)

NCM45x0-2 Series Network Control Module Installation Instructions                                                            6
Table 2: Guidelines for LONWORKS Network Bus Topology
Cable Type                    Maximum Segment Length with FTT10                               Maximum Segment Length
                              Devices Only
                                          1                                                   with FTT10 and/or LPT10
                                                                                                     1
                                                                                              Devices
Level IV 22 AWG                      1,400 m (4,600 ft)                                       1,150 m (3,770 ft)
JY (St.) Y 2 x 2 x 0.8               900 m (2,950 ft)                                         750 m (2,460 ft)

1 For the bus topology, the maximum length stub cable is 3 m (10 ft), and the stub lengths must be calculated into the overall
  segment length.

Table 3: Guidelines for LONWORKS Network Free Topology
Cable Type                    Maximum Node-to-Node Distance                                   Maximum Segment Length
                                                                                              with FTT10 and/or LPT10
                                                                                              Devices
Belden 85102                         500 m (1,640 ft)                                         500 m (1,640 ft)
Belden 8471                          500 m (1,640 ft)                                         500 m (1,640 ft)
Level IV 22                          400 m (1,300 ft)                                         500 m (1,640 ft)
JY (St.) Y 2 x 2 x 0.8               320 m (1,050 ft)                                         500 m (1,640 ft)

Table 4: Maximum Number of Devices per LONWORKS Network Segment
Device Type                                      Maximum Allowed
Free Topology Transceiver (FTT)-10 Nodes Only                   64 (if repeaters are not used)
FTT-10 Nodes Only                                               128 (if repeaters are used)
Mixed FTT-10 and LPT-10 Nodes                                   [(FTT10 x 2) + LPT10] < 128
Terminators:
Bus Topology                                                    2 bus type EOL terminators required (NU-EOL202-0)
Free Topology                                                   1 free topology terminator required (NU-EOL203-0)
Physical Layer Repeaters                                        Maximum of 1 per segment

1 Each LPT10 channel segment (between repeaters) requires its own power supply. Other factors such as power consumption
  of individual LPT10 devices may limit a segment to fewer devices. The NCM does not have an internal network terminator.

Table 5: NCM Ethernet Network Rules
Category                                                        Rules/Maximums Allowed
                                                                                                 1

General                                                         Point-to-point star topology with network hubs/switches
Number of Devices                                               Maximum of 100 supervisory devices may be connected to one
                                                                site
Line Length and Type                                            2,000 m (6,600 ft) for plastic/glass fiber optic with external
                                                                adapter
                                                                100 m (330 ft) CAT5 cable
Terminations                                                    For 10/100BaseT, no line terminators allowed

1 Refer to the N1 Ethernet/IP Network Technical Bulletin (LIT-6360175) for recommended parts and part numbers.

Setup and Adjustments                                            The 24 VAC supply power to the NCM charges the data
                                                                 protection battery. At initial startup, the battery may
Data Protection Battery                                          require a charging period of at least 4 hours before it
The NCM is shipped with the data protection battery              supports data protection if power fails. Up to three
installed and connected. Do not disconnect the battery           consecutive, back-to-back power failures can occur before
for any reason other than to replace a defective battery.        a full 15-hour recharging period is required.

NCM45x0-2 Series Network Control Module Installation Instructions                                                                7
The data protection battery slowly loses charge when 24       Important: Do not disconnect the battery while the unit
VAC power is removed from the NCM. If the battery                        is shutting down, or the data being saved
completely loses charge, the NCM real-time clock stops.                  may be corrupted.
The database and code, however, are still retained. (This
is different from the NCM300 Series model, in which only      Important: The data protection battery must be installed
72 hours of backup was provided, after which the unit                    and charged before disconnecting the 24
required a download.)                                                    VAC supply power.
Whenever an NCM is disconnected from 24 VAC power
for over 30 days, ensure that the unit has the correct date   Troubleshooting
and time. Also, keep the NCM powered long enough to
recharge the data protection battery.
                                                              LED Status Indicators
                                                              The NCM has nine LEDs to indicate power and network
Setting the End-of-Line Switch                                communication status. Figure 9 shows the LEDs and
Network and field devices at either end of the N2 Bus         describes the LED indications. For the NCM4510-2 model,
must be set as network terminated devices. The NCM            the FC Bus LED indicates network traffic over the N2
has an EOL switch that allows you to set the NAE as a         Bus. For the NCM4520-2 model, the LON LED indicates
network terminated device. The NCM is shipped with the        network traffic over the LON Network. All the other LEDs
EOL switch in the factory default, ON (up) position (Figure   are the same on both models.
8). Set the EOL switch to the appropriate position for each             Figure 9: NCM LED Designations
NCM in your network. For more details, refer to the
Setting Terminations section of the N2 Communications
Bus Technical Bulletin (LIT-636018).
Figure 8: FC Bus EOL Switch in the Factory Default
                 ON (Up) Position

                                                              LED Test Sequence at Startup
                                                              When you connect power to the NCM, it initiates a
Turning On the NCM                                            2-second LED test to verify the operational status of its
Apply 24 VAC power to the NCM and verify that the RUN         LEDs. After this test, the operating system is loaded, the
LED begins to flash. This indicates normal operation. If      NCM application starts, the NCM database is loaded from
this is a new NCM from the factory, the RUN LED               flash memory (or, if not present, downloaded from the
continues to flash, indicating that the unit needs to be      OWS), and NCM initialization occurs. A steady On RUN
commissioned with WNCSETUP. Refer to the NCM45x0-2            LED indicates a fully initialized NCM. If the RUN LED
Network Control Module Commissioning Guide                    continues to blink for several minutes, verify whether the
(LIT-12011176) for additional information on                  NCM database was successfully downloaded from the
commissioning an NCM.                                         archive Operator Workstation. You can also examine the
                                                              Network Controller (NC) Task Error Log, which may
Disconnecting Power from the NCM                              provide useful information for diagnosing startup
When 24 VAC supply power to an NCM is disconnected            problems. For details, refer to the NCM45x0-2 Network
or lost, the NCM is non-operational, but the POWER LED        Control Module Commissioning Guide (LIT-12011176).
(Figure 9) remains On and the data protection battery         For more information about the other possible behaviors
continues to power the NCM for a few minutes while            of the NCM LEDs, see Table 6.
volatile data is backed up in nonvolatile memory. The
RUN LED flashes during this process. When complete,
all LEDs go Off.

NCM45x0-2 Series Network Control Module Installation Instructions                                                     8
Table 6: NCM LED Designations, Normal Status, and Descriptions
LED Designation           Normal Status       Descriptions/Other Conditions
POWER (Green)                  On Steady               On Steady = Unit is getting power from either the battery or 24 VAC
                                                       power.
                                                       Off Steady = Unit is shut down.
ETHERNET (Green)               Blink                   Blink = Data is transferring on the Ethernet connection. Ethernet traffic
                                                       is general traffic (may not be for the NCM).
                                                       Off Steady = No Ethernet traffic, probably indicates a dead Ethernet
                                                       network or bad Ethernet connection.
10/LINK (Green)                On Steady               On Steady = Ethernet connection is established at 10 Mbps.
100/LINK (Green)               On Steady               On Steady = Ethernet connection is established at 100 Mbps.
FC BUS (Green) or LON BUS Blink                        Blink = Normal communications; the N2/LON Bus is transmitting and
(Green)                                                receiving data. Blinks are generally in sync with data transmission,
                                                       but should not be used to indicate specific transmission times.
                                                       Off Steady = No field controllers are defined to N2/LON Bus in the
                                                       NCM.
PEER COM (Green)               Off Steady              None. PEER COM is On only during startup.
RUN (Green)                    On Steady               On Steady = NCM software is fully initialized.
                                                       On 1 second, Off 1 second = NCM software is starting up, or
                                                       controller is waiting to be commissioned and/or requires a data
                                                       download.
                                                       On 0.5 seconds, Off 0.5 seconds = NCM software is shutting down.
BATT FAULT (Red)               Off Steady              On Steady = Battery defective. Blink = Data Protection Battery is not
                                                       installed. Memory cannot be backed up. Connect or install battery.
FAULT (Red)                    Off Steady              On Momentarily, then Off = Internal fault has occurred.

                                                              Refer to the NCM45x0-2 Network Control Module
Repair Information                                            Commissioning Guide (LIT-12011176) for information on
If you replace an NCM on a site with a new NCM for any        removing an NCM from service and configuring a
reason or add a new NCM to a site, you must update the        replacement NCM.
system database to ensure that the new NCM is
recognized and able to communicate with the site.             Note: Batteries removed from this device must be
                                                                    recycled or disposed of in accordance with local,
                                                                    national, and regional regulations. Only certified
                                                                    technicians or qualified building maintenance
                                                                    personnel should service Johnson Controls
                                                                    products.
Table 7: NCM45x0-2 Ordering Information
Product Code Number                   Description
MS-NCM45x0-2 (Base features of each           Requires a 24 VAC power supply. Each model includes two RS-232-C serial
NCM45x0)                                      ports, one USB serial port (unused), one Ethernet port, and an MS-BAT1020-0
                                              Data Protection Battery.
MS-NCM4510-2                                  Supports one N2 trunk (RS-485 port). Up to 100 devices (60 to 200 TC-9100s)
                                              are supported on the N2 trunk when a repeater is used.
MS-NCM4520-2                                  Includes a LONWORKS port and supports one LONWORKS trunk. Up to 127 devices
                                              are supported on the LONWORKS port.
MS-NCM4510-2G                                 Buy American equivalent to MS-NCM4510-2
MS-NCM4520-2G                                 Buy American equivalent to MS-NCM4520-2
MS-NCM4510-702                                Repair for MS-NCM4510-2
MS-NCM4520-702                                Repair for MS-NCM4520-2

NCM45x0-2 Series Network Control Module Installation Instructions                                                              9
Table 8: NCM45x0-2 Accessories Ordering Information
Product Code Number                   Description
MS-BAT1020-0                                   Replacement data protection battery: Rechargeable NiMH 3.6 VDC, 500 mAh
                                               battery with a typical life of 5 to 7 years at 21°C (70°F) (Higher operating
                                               temperatures reduce battery life.)
Y65T31-0                                       Power transformer family (Class 2, 24 VAC, 40 VA maximum output), no
                                               enclosure
AS-XFR050-0                                    Power transformer (Class 2, 24 VAC, 50 VA maximum output), no enclosure
MS-NC45NTK-0                                   NCM4500 NT Cable Kit (North American version)
MS-NC45NTE-0                                   NCM4500 NT Cable Kit (International version). Power adapter has removable
                                               plug that can use one of the several different power plugs included in the kit.

Technical Specifications
Table 9: NCM45x0-2 Model
Power Requirement                      Dedicated nominal 24 VAC, Class 2 power supply (North America), SELV power supply
                                       (Europe), at 50/60 Hz (20 VAC minimum to 30 VAC maximum)
Power Consumption                      25 VAC maximum
Ambient Operating Temperature          0 to 50°C (32 to 122°F)
Ambient Operating Conditions           10 to 90% RH, 30°C (86°F) maximum dew point
Ambient Storage Temperature            -40 to 70°C (-40 to 158°F)
Ambient Storage Conditions             5 to 95% RH, 30°C (86°F) maximum dew point
Data Protection Battery                Supports data protection on power failure. Rechargeable NiMH battery: 3.6 VDC 500
                                       mAh, with a typical life of 5 to 7 years at 21°C (70°F); Product Code Number:
                                       MS-BAT1020-0
Processor                              192 MHz Renesas® SH4 7760 RISC processor
Memory                                 128 MB Flash nonvolatile memory
                                       128 MB Synchronous Dynamic Random Access Memory (SDRAM)
                                       Note:   Even though the unit has 128 MB of memory, it is sized to emulate the capacity
                                               of an NCM300 Series controller with 10 MB of memory.
Operating System                       Microsoft® Windows® CE embedded
Network and Serial Interfaces          One Ethernet port; 10/100 Mb/s; 8-pin RJ-45 connector
                                       One optically isolated RS-485 port; 9600 bps; pluggable and keyed 4-position terminal
                                       block (FC Bus available on NCM4510-2 model only)
                                       One LONWORKS port; FTT10 78 Kbps; pluggable, keyed 3-position terminal block
                                       (LONWORKS port available on NCM4520-2 model only)
                                       Two RS232C serial ports with standard 9-pin sub-D connectors that support standard
                                       baud rates.
                                       One USB serial port with standard USB connector (not used)
Dimensions (Height x Width x Depth) 131 x 270 x 62 mm (5.2 x 10.6 x 2.5 in.)
                                       Minimum space for mounting: 210 x 350 x 110 mm (8.3 x 13.8 x 4.3 in.)
Housing                                Plastic housing material: ABS + polycarbonate; Protection: IP20 (IEC60529)
Mounting                               On flat surface with screws on three mounting clips or a single 35 mm DIN rail

NCM45x0-2 Series Network Control Module Installation Instructions                                                           10
Table 9: NCM45x0-2 Model
Shipping Weight                          1.2 kg (2.7 lb)
Compliance                               United States: Underwriters Laboratories Inc. (UL) Listed (PAZX), UL 916, FCC
                                         compliant, CFR47, Part 15, Class B
                                         Canada: UL Listed (PAZX7), CAN/CSA C22.2 No. 205, Industry Canada compliant
                                         Europe: CE Mark - Johnson Controls, Inc., declares that this product is in compliance
                                         with the essential requirements and other relevant provisions of the EMC Directive
                                         2004/108/EC.
                                         Australia/New Zealand: C-Tick mark compliant

The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond
the specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting
from misapplication or misuse of its products.

                                                                                                         Building Efficiency
                                                                                507 E. Michigan Street, Milwaukee, WI 53202
                                        Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
                               All other marks herein are the marks of their respective owners. © 2013 Johnson Controls, Inc.

Published in U.S.A.                                                                                  www.johnsoncontrols.com
NCM45x0-2 Series Network Control Module Installation Instructions                                                            11

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