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MS Series Multi-Stage Electronic Control

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Група обладнанняMS2 Multi‐Stage Temperature Controller
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Master Catalog    125
                                                                                  Pressure Controls Section   P
                                                                                           Product Bulletin   MS
                                                                                                Issue Date    0618

                  MS Series Multi-Stage Electronic Controls

The MS Series Controls are versatile, microprocessor-
based, multifunction, programmable controls for
humidity, pressure, or other applications that can
provide a 0-10 VDC input. They are designed for
single and multiple stage control applications.

Depending on the model selected, the MS Series
Control can operate in one of several modes:
   Direct mode
   Reverse mode
   Deadband mode
   Independent Setpoint mode

The MS Series Controls have large, easy-to-read,
red Light-Emitting Diode (LED) displays. These
compact controls are available in Panel Mount and            Figure 1: MS2 Panel Mount and DIN Rail Mount
DIN Rail Mount models. They use 0-10 VDC                             Multi-Stage Electronic Controls
transducers and powered sensors.

                                         Features and Benefits
                  Programmable Functions Allows adjustment of control settings to meet
                                                    application needs

                  Alarm Management                 Provides visible alarm codes on the display
                   Functions

                  Easily Readable LED              Displays status and functions quickly and
                   Display                         clearly

                  Programming Button               Allows user to disable programming buttons
                   Lockout                         and deter accidental or unauthorized changes

                  Self-Test Procedure              Checks control operation by cycling all
                                                    outputs and testing all LEDs

© 2018 Johnson Controls                                                                                              1
  Code No. LIT-125502
O verview
 IMPORTANT:            All MS Series Controls are
                       designed for use only as                Mode Selection
                       operating controls. Where an            Mode Selection allows selection of one of several
                       operating control failure would         modes, depending on the model:
                       result in personal injury or loss of
                       property, it is the responsibility of      Direct mode for applications requiring
                       the installer to add devices                dehumidification or closing a circuit on a rise in
                       (safety, limit controls) or systems         input voltage
                       (alarm, supervisory systems) that
                                                                  Reverse mode for applications requiring
                       protect against, or warn of,
                                                                   humidification or closing a circuit on a drop in input
                       control failure.
                                                                   voltage
Refer to a specific model’s installation bulletin for the         Deadband mode for applications requiring both
necessary information on installation, use, and                    Direct and Reverse modes with a common
servicing.                                                         setpoint and deadband
Table 1: Typical Applications                                     Independent Setpoint mode for applications
    MS1      MS2       Application                                 requiring both Direct and Reverse modes with an
                                                                   independent setpoint for each mode
                       Rooftop humidifying and
               
                       dehumidifying units
                                                               Stage Control Functions
                     Boiler pressure or pump control
                                                               Adjustable Setpoint Stops restrict setpoint
                     Space humidity control                  adjustment to avoid extreme settings. The setpoint
                       Pressure-based compressor               cannot be changed to a value outside of these stops.
     
                       pump-down control                       Soft Start controls the rate at which the measured
                       Pressure-based condenser fan            condition approaches the setpoint on power up, both
                                                             initially and when the binary input is configured as a
                       cycling
                                                               remote shutoff.
                       Suction pressure control for small
                                                             Anti-short Cycle Delay avoids situations where the
                       refrigeration rack controllers
                                                               equipment starts, stops, and restarts in a short period
                       Compressor or chiller staging based     of time. This feature determines the minimum time
                                                              between two subsequent On cycles of the equipment.
                       on pressure
                      Humidity control for ripening rooms
                                                               Binary Input Functions
                                                               The MS2 controls are equipped with a binary input that
                                                               can perform one of the following functions:
                                                                Shutoff and Alarm Signaling: When the binary
                                                                 input is open for a time longer than the binary input
                                                                 time delay, all outputs are shut off and an alarm
                                                                 message is displayed. Restart does not use the
                                                                 soft start function.
                                                                Setback: When the binary input is open, the
                                                                 setpoints are shifted by a preset value in order to
                                                                 save energy.
                                                                Remote Shutoff: When the binary input is open for
                                                                 a time longer than the binary input time delay, all
                                                                 outputs are shut off and an alarm message is
                                                                 displayed. Restart uses the soft start function.

2    MS Series Product Bulletin
                                                             D imensions
Alarm Management Functions                                                               2 11/16
                                                                                          (68)
High and Low Condition Alarms have setpoints
relative to the main setpoint. If the condition reaches or               1 1/8                              1 3/8
exceeds the alarm values for a time longer than the                      (28)                               (35)
alarm time delay, the display flashes a specific alarm
message. On the MS1, an alarm output circuit is                                             2 5/16
energized. The MS2 has no alarm output. Alarms are                                           (58)
disabled for 20 minutes after startup in addition to the
alarm time delay.
Alarm Time Delay is used to avoid short-duration                         2 3/4
events triggering the alarm.                                             (70)                                3
                                                                                                            (75)
Alarm Differential can be set to keep the alarm from
cycling rapidly on and off.
Sensor Failure is indicated by an alarm message on
the display.
Alarm codes are displayed by the LEDs and are used                   Figure 2: Panel Mount Control, in. (mm)
to help troubleshoot errors. Alarm codes exist for these
conditions:                                                                      2 3/4                         2 1/8
                                                                                 (70)
   sensor failure                                                                                             (52.5)

   high condition alarm
   low condition alarm
   program failure
   binary input codes                                         13                                      11
                                                              1                                    4
                                                               16                                      16
                                                              (45)
                                                                                                   (118)
Self-Test Procedure
The self-test procedure allows the user to verify that
the LEDs and outputs of an MS control are operating
correctly before the control is put into service.

Additional Features                                               Figure 3: DIN Rail Mount Control in. (mm)
Programming Button Lockout allows the
programming buttons to be deactivated, which deters
accidental or unauthorized modifications to the
settings.
Display Updating Time provides an adjustable
refresh rate to avoid displaying short duration
fluctuations .

                                                                                              MS Series Product Bulletin   3
                                                       M odes of Operation
Display                                                The MS1 Series Control performs condition (pressure,
                                                       humidity, etc.) management and alarm management
The display has two 7-segment LEDs and a minus (-)     for single-stage applications. It operates in either
indication to display conditions from -40 to 99.       Direct or Reverse modes.
Two individual stage status LEDs display the relay
status.                                                The MS2 Series Control performs condition
                                                       management for 2-stage applications. In addition to
     LED  indicates Relay Output 1 is energized.     the MS1 modes, it has Deadband and Independent
     LED  indicates Relay Output 2 is energized.     Setpoint modes for applications that require both direct
                                                       and reverse modes.
The MS1 has one stage status LED. The MS2 has
two stage status LEDs.                                 Table 2: Modes of Operation
                     S
                     ta
                      geS
                        tatu
                           sLE
                             Ds                          MS1       MS2     Modes of Operation

                                             U
                                             p                           Direct
                                             B
                                             ut
                                              ton
                                                                         Reverse
       E
       nt
        e r
                                             D
                                             own
       B
       ut
        ton                                                               Deadband
                                             B
                                             ut
                                              ton
                                                                          Independent Setpoint

     Figure 4: Panel Mount Front Panel and Display
                                                       The illustrations on the following pages show the
           S
           tag
             eSta
                tusL
                   EDs
                                                       modes that each MS Series Control is capable of
                                                       using.
                                      U
                                      pBu
                                        tto
                                          n

                                      D
                                      ownB
                                         utto
                                            n

    Figure 5: DIN Rail Mount Front Panel and Display

4     MS Series Product Bulletin
Direct Mode                                                           Reverse Mode
   Measured Condition                                                      Measured Condition
                   Interstage
                      Time
                     Delay
                                                                           Off                           Setpoint
                                On
                                                                                                                                 Setpoint 2
                                                                                 Stage 1          Differential                  (Offset from
                                                                                                                                 Setpoint)
                                 Stage 2         Differential 2
                                                                                                        Off
    On
                                                                                             On
                                           Off
                                                        Setpoint 2                                            Stage 2        Differential 2
         Stage 1                                       (Offset from
                         Differential                   Setpoint)
                                                                                                                        On
               Off        Setpoint

                                                                                            Interstage
                                                    Time                                       Time
                                                                                              Delay
                     Figure 6: Direct Mode                                                                                          Time

Direct mode is used with humidity sensors for                                              Figure 7: Reverse Mode
applications requiring dehumidification. This mode
may also be used with other sensors for closing a                     Reverse mode is used with humidity sensors for
circuit on rise in pressure (or input voltage).                       applications requiring humidification. This mode may
The MS1 has one stage. The MS2 has two stages.                        also be used with other sensors for closing a circuit on
Stages may overlap or have space between them.                        drop in pressure (or input voltage).

Setpoint is the desired pressure or humidity                          The MS1 has one stage. The MS2 has two stages.
(or voltage level) programmed by the user.                            Stages may overlap or have space between them.

Differential is the operational range of Stage 1.                     Setpoint is the desired pressure or humidity
                                                                      (or voltage level) programmed by the user.
Setpoint 2 is the offset from setpoint that activates
Stage 2.                                                              Differential is the operational range of Stage 1.

Differential 2 is the operational range of Stage 2.                   Setpoint 2 is the offset from setpoint that activates
                                                                      Stage 2.
Interstage Time Delay is the minimum amount of time
between two successive stages when multiple stages                    Differential 2 is the operational range of Stage 2.
are called for in rapid sequence.                                     Interstage Time Delay is the minimum amount of time
                                                                      between two successive stages when multiple stages
                                                                      are called for in rapid sequence.

                                                                                                              MS Series Product Bulletin       5
Deadband Mode (MS2 only)                                   Independent Setpoint Mode (MS2 only)
             Measured Condition                                     Measured Condition
             On
                                                                             On

                   Stage 2         Differential 2
                                                                                    Stage 2          Differential 2

                             Off                                                              Off       Setpoint 2
            Setpoint                       Setpoint 2
                                           (Deadband)
             Off
                                                                              Off                       Setpoint

                   Stage 1         Differential                                                     Differential
                                                                                    Stage 1

                             On                                                               On

                                             Time

                                                                                                         Time
               Figure 8: Deadband Mode
                                                                  Figure 9: Independent Setpoint Mode
Deadband mode may be used with humidity sensors
for applications requiring dehumidification and
humidification. It may be used with other sensors for      Independent Setpoint mode may be used with
closing circuits on pressure (or input voltage) rise and   humidity sensors for applications requiring
on pressure (or input voltage) drop.                       dehumidification and humidification. This mode may
                                                           be used with other sensors for closing circuits on
Setpoint is the desired pressure or humidity               pressure (or input voltage) rise and on pressure
(or voltage level) programmed by the user.                 (or input voltage) drop.
Differential is the operational range of Stage 1.          Setpoint is the desired pressure or humidity (or
                                                           voltage level) programmed by the user. It is the basis
Setpoint 2 is width of the deadband, which is centered
                                                           for the reverse stage.
on setpoint.
                                                           Differential is the operational range of Stage 1.
Differential 2 is the operational range of Stage 2.
                                                           Setpoint 2 the desired pressure or humidity
                                                           programmed by the user. It is the basis for the direct
                                                           stage.
                                                           Differential 2 is the operational range of Stage 2.

6   MS Series Product Bulletin
F unction Definitions
The MS Series Controls include a variety of condition      Anti-short Cycle Timer, Reverse establishes the
(pressure, humidity, etc.) management functions,           minimum time in minutes between two subsequent On
which are listed below. Not all of these functions are     cycles of Reverse stages.
available on every model.
Refer to Table 3 for functions and setting ranges for                                                Load Demand
specific models.
                                                                                                     Output Status

Control Function Management                                              Anti-short Cycle
                                                                              Timer
Setpoint is the primary control point programmed by
the user.
                                                                    Figure 10: Anti-short Cycle Timer
Setpoint 2 depends on the mode used. For
information on function in each mode, see Modes of         Interstage Time Delay is the minimum amount of time
Operation.                                                 between two successive stages when multiple stages
Differentials (or hysteresis) establish the difference     are called for in rapid sequence.
between the value at which the output is switched Off      Soft Start controls the rate at which the process
and the value at which the output is switched On. For      condition is allowed to approach the setpoint on
further information, see Modes of Operation.               power up, both initially and when the binary input is
Example: In Direct mode, with the setpoint at 40 units,    configured as remote shutoff. The setting is
and the differential at 4 units, the load is switched On   minutes/unit.
when the measured condition goes above 44 units,           Humidification Example:
and is turned Off when the condition decreases to
below 40 units.                                            Sensor reading = 20%
                                                           Setpoint =      30%
High and Low Setpoint Stops are values that define         Soft start =      2 minutes
how high and low the primary setpoint may be
adjusted. Setpoint stops deter unauthorized or             Rate of Increase =
accidental overadjustment of setpoint.                     Soft start x (setpoint – sensor reading)
Anti-short Cycle Timer, Direct establishes the             Process setpoint increases 1% every two minutes.
minimum time in minutes between two subsequent On          To go from 20% to 30% takes 20 minutes.
cycles of Direct stages.                                   Sensor Offset allows the user to compensate for
                                                           differences between actual and displayed condition,
                                                           such as those experienced when the location of the
                                                           sensor results in inaccurate readings.
                                                           Low Range Analog Input defines the value of the
                                                           lower control limit when the sensor input is at 0 VDC.
                                                           High Range Analog Input defines the value of the
                                                           upper control limit when the sensor input is at 10 VDC.
                                                           Display Refresh Rate establishes the time delay
                                                           (seconds) between updates of the display.

                                                                                            MS Series Product Bulletin   7
Alarm Management                                           Binary Input
High Alarm establishes the condition value relative to     Binary Input Function allows the user to select how
setpoint at which the control goes into a high condition   the contacts of the binary input will activate the alarm.
alarm state.                                               The user can select to disengage this function or set
                                                           one of three actions:
Example: If setpoint is 40 and high alarm is 15, the
alarm message will be displayed at 55.                        Shutoff and Alarm Signaling - If the binary input
                                                               contact is open for a time longer than that set
Low Alarm establishes the condition relative to
                                                               through the binary input time delay, the outputs
setpoint (units) at which the control goes into a low
                                                               are switched Off, an alarm message (A1) is
condition alarm state.
                                                               displayed.
Example: If setpoint is 40 and low alarm is -10, an
alarm message will be displayed at 30.                        Setback - If the binary input contact is open for a
                                                               time longer than that set through binary input
Alarm Differential establishes the difference between          time delay, the setpoints are shifted by setback.
the measured condition at which the alarm is activated         Reverse setpoints decrease. Direct setpoints
and the condition at which the alarm is deactivated. On        increase.
the MS1, an alarm activation triggers an external alarm
and displays an alarm message. On the MS2, an                 Remote Shutoff of the outputs- If the binary input
alarm message is displayed.                                    contact is open for a time longer than that set
                                                               through the binary input time delay, the outputs
Example (dehumidifying):                                       are switched Off.
Setpoint = 40%,                                            If a set of stage control contacts are used to control an
High Alarm = 15%                                           external alarm, this function should be disabled.
Alarm Differential = 2%.
                                                           Binary Input Time Delay establishes the time delay
When the measured condition exceeds 55% for a time         (minutes) between binary signal reaching the control
greater than the alarm time delay setting, the alarm       and control’s response to the binary signal.
message is displayed; however, it will not reset until
the condition drops below 53%.                             Setback determines the value of the Setpoint shift
                                                           when the binary input is open and the binary input
Alarm Time Delay establishes the time delay                function is set at setback.
(minutes) between reaching an alarm condition
(high or low) and activating the alarm. This function
reduces nuisance alarms caused by transient changes
that temporarily exceed alarm setpoints. Conditions
that would cause an alarm are disregarded during the
first 20 minutes after power up.

8   MS Series Product Bulletin
Table 3: Functions and Settings
 MS1   MS2   Setting                           Setting Range

                                             D = Direct
                                             R = Reverse
             Mode Selection
                                              B = Deadband (Direct and Reverse)
                                              I = Independent Setpoint (Direct and Reverse)
           Setpoint                          0 to 99
           Differential 1                    1 to 9
                                               D, R modes        1 to 40
            Setpoint 2                        B mode            2 to 40
                                               I mode            Low to High Setpoint Stop
            Differential 2                    1 to 9
           Low Setpoint Stop                 0 to High Setpoint Stop
           High Setpoint Stop                Low Setpoint Stop to 99
            Interstage Time Delay             3 to 99 seconds
           Anti-Short Cycle Timer, Direct    0 to 9 minutes
           Anti-Short Cycle Timer, Reverse   0 to 9 minutes
           Soft Start                        0 to 99 minutes/(1% or 1 psi)
           Low Range Analog Input            -40 to High Range Analog Input
           High Range Analog Input           Low Range Analog Input to 100
           Sensor Offset                     -20 to +20
           Display Refresh Rate              1 to 99 seconds
           High Condition Alarm              0 to 50 above Setpoint
           Low Condition Alarm               -50 to 0 below Setpoint
           Alarm Differential                1 to 9
           Alarm Time Delay                  0 to 99 minutes
             Binary Input Function             0 = No binary input
                                               1 = Shutoff and alarm signaling
        
                                               2 = Setback
                                               3 = Remote shutoff
            Setback                           0 to 20
            Binary Input Time Delay           0 to 99 minutes

                                                                      MS Series Product Bulletin   9
M S1 – One Stage Electronic Control
The MS1 control is designed for 1-stage control               Modes of Operation
applications This model can use the P99V pressure
                                                                   Direct
transducers or the HE-6300 or HE-6310 humidity
sensors. Other 0-10 VDC output transducers can                     Reverse
also be used. All sensors or transducers are sold
separately.
                                                              Pressure/Humidity Management Settings
                                          Alarm
              Sensor
                         Sensor                     +              Setpoint
                         Common                     -

           V0    S1 SC                   A+    A-                  Differential (Hysteresis)
                                                                   Low Setpoint Stop
         Internal
          to Control                                               High Setpoint Stop
           V1 V2          C1                                      Anti-short Cycle Timer
                                         Terminal
                                         Not Used                  Soft Start
           Power         Stage 
           Supply                                                  Display Refresh Rate
          Refer to Rating Table for more information.

      Figure 11: MS1 DIN Rail Mount Wiring                    Alarm Management Settings
                                                                   High Condition Alarm
Table 4: Rating Table
                                                                   Low Condition Alarm
 Rating Category               120         240           24
                               VAC         VAC          VDC        Alarm Differential

 Horsepower
                                                                   Alarm Time Delay
                                1/4           1/2        -
 Full Load Amperes              5.8           4.9        -    Table 5: Ordering Information
 Locked Rotor                  34.8         29.4         -        Product Code           Description
 Amperes                                                          Number
 Inductive (non-motor)           8             8         8        MS1DR24V-11C           MS1 DIN Rail Mount Control;
 Amperes                                                                                 shipping weight 0.62 lb (280 g)
 Pilot Duty VA                  275           450        -        P99V-1C                Pressure transducer
Alarm circuit is rated at 40 VDC, 100 mA maximum.                 HE-6300                Humidity sensor, wall mount
Alarm requires additional power source.                           HE-6310                Humidity sensor, direct mount
Power supply is 24 VAC.
Terminal VO output is 12-17 VDC.

10   MS Series Product Bulletin
M S2 – Two Stage Electronic Control
The MS2 control is designed for 2-stage control                     Modes of Operation
applications. These models can use the P99V
pressure transducers or the HE-6300 or HE-6310                           Direct
humidity sensors. Other 0-10 VDC output                                  Reverse
transducers can also be used. All sensors or
transducers are sold separately.                                         Deadband (Direct and Reverse)
                                          Binary                         Independent Setpoint (Direct and Reverse)
        Sensor    Sensor Common          Common
                         Binary Input
                                               Stage 
                                                                    Condition Management Settings
          +
          VO S1 SC         D   CD              C2                       Multiple Setpoints
                                        Internal                         Multiple Differentials (Hysteresis)
                                        to Control
           V1 V2          C1                                            Low Setpoint Stop
                                               Terminal
                                               Not Used                  High Setpoint Stop
        Power Supply      Stage 
       Refer to Rating Table for more information.                       Interstage Time Delay
                                                                         Anti-short Cycle Timers
      Figure 12: MS2 DIN Rail Mount Wiring
                                                                         Soft Start
        Refer to Rating Table for more information.
                                                                         Display Refresh Rate
                                Internal to Control

        C1         C2        V1 V2 D SC                VO
                                                                    Alarm Management Settings
                                                          +              High Condition Alarm
       Stage      Stage      Power
                               Supply                                    Low Condition Alarm
              Terminal                    Binary /
              Not Used   Binary Input      Sensor
                                                   Sensor                Alarm Differential
                                          Common
                                                                         Alarm Time Delay
       Figure 13: MS2 Panel Mount Wiring
                                                                    Input Management Settings
Table 6: Rating Table
                                                                         Binary Input Function Selection
 Rating Category               120            240              24
                               VAC            VAC             VDC        Binary Input Time Delay
 Horsepower                     1/4            1/2             -         Setback
 Full Load Amperes              5.8            4.9             -    Table 7: Ordering Information
 Locked Rotor                  34.8           29.4             -        Product Code           Description
 Amperes                                                                Number
 Inductive (non-motor)             8            8              8        MS2DR24V-11C           MS2 DIN Rail Mount Control;
 Amperes
                                                                                               shipping weight 0.62 lb (300 g)
 Pilot Duty VA                  275            450             -
                                                                        MS2PM24V-11C           MS2 Panel Mount Control; shipping
Power supply is 24 VAC.                                                                        weight 0.40 lb (180 g)
Terminal VO output is 12-17 VDC.                                        P99V-1C                Pressure transducer
                                                                        HE-6300                Humidity sensor, wall mount
                                                                        HE-6310                Humidity sensor, direct mount

                                                                                                      MS Series Product Bulletin   11
Table 8: Sensor Ordering Information
 Product           Sensor Type                    Operating Range                                                        Cable
 Code
 Number
 HE-6300-3         Humidity, Wall-mount           0 to 100% RH non-condensing, 20 to 140°F (-29 to 60°C)                 None
 HE-6310-3         Humidity, Duct-mount           0 to 100% RH non-condensing, 20 to 140°F (-29 to 60°C)                 None
 P99V-1C           Pressure                       0 to 100 psig                                                          6-1/2 ft (2 m)

Table 9: Electrical Ratings of Contacts
 Rating Category                                                      120 VAC                   240 VAC                    24 VDC
 Horsepower                                                               1/4                       1/2                         -
 Full Load Amperes                                                        5.8                       4.9                         -
 Locked Rotor Amperes                                                    34.8                      29.4                         -
 Inductive (non-motor) Amperes                                             8                         8                          8
 Pilot Duty VA                                                           275                        450                         -

Open collector transistors on the MS1 alarm circuits have a maximum rating of 40 VDC, 100 mA. Alarm requires separate
power source.

S pecifications
                        Product      MS Series One and Two Stage Electronic Controls
         Power Requirements          3.7 VA @ 24 VAC, 50/60 Hz, Class 2 (20-30 VAC)
          Ambient Conditions         Operating:           +14 to +140°F (-10 to +60°C); 0 to 95 % RH (non-condensing)
                                     Storage:             -22 to +176°F (-30 to +80°C); 0 to 95 % RH (non-condensing)
              Agency Listings        UL Recognized: File E194024, CCN XAPX2
                                     Canadian UL Recognized: File E194024, CCN XAPX8
                                     FCC Compliant per Class A Digital Device, Part 15
                                     Canadian DOC Compliant per Class A, Radio Interference Regulations
     Dimensions (H x W x D)          Panel Mount:         1.38 x 2.95 x 2.68 in. (35 x 75 x 68 mm)
                                     DIN Rail:            4.65 x 2.76 x 2.07 in. (118 x 70 x 52.5 mm)
              Shipping Weight        See ordering information in Tables 5 and 7.
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls/Penn Refrigeration Application Engineering at (414) 274-5535. Johnson Controls shall not be liable
for damages resulting from misapplication or misuse of its products.

                                                                                                                   www.penncontrols.com

                                                        ® Johnson Controls and PENN are registered trademarks of Johnson Controls in the
                                           United States of America and/or other countries. All other trademarks used herein are the property
                                                       of their respective owners. © Copyright 2018 by Johnson Controls. All rights reserved.

12   MS Series Product Bulletin

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