| Вид документа | Інструкція з монтажу |
|---|---|
| Виробник | JCI |
| Код документа | m9203-115-remote-mounting-kit-installation-guide |
| Група обладнання | M9000 Series Actuator |
| Сторінок | 5 |
| Мова документа | англійська |
| Розмір файлу | 0.5 МБ |
Текст документа
M9203-115 Remote Mounting Kit *346362316*
Installation Guide
M9203-115
Part No. 34-636-2316, Rev. B
Issued December 2020
Applications Mount the M9203-115 Remote Mounting Kit internally
or externally on a duct, damper, or air handling unit.
IMPORTANT: Use this M9203-115 Remote The factory installed actuator gripper and retaining ring
Mounting Kit only to control equipment under normal must be discarded when the M9203-115 Remote Kit is
operating conditions. Where failure or malfunction of used.
the remote mounting kit could lead to personal injury
or property damage to the controlled equipment or Installation
other property, additional precautions must be Parts Included
designed into the control system. Incorporate and See Figure 1 for the parts included in the M9203-115
maintain other devices, such as supervisory or Remote Mounting Kit.
alarm systems or safety or limit controls, intended to
warn of or protect against failure or malfunction of Note: Refer to the appropriate installation instructions
the remote mounting kit. listed in Table 1 for complete actuator mounting and
adjustments.
IMPORTANT : Utiliser ce M9203-115 Remote
Mounting Kit uniquement pour commander des Table 1: Actuators and corresponding
équipements dans des conditions normales de documentation for M9203-115 Remote
fonctionnement. Lorsqu'une défaillance ou un Mounting Kit
dysfonctionnement du remote mounting kit risque de Actuator Documents
provoquer des blessures ou d'endommager M9204-Bxx-2(Z) M9204-Bxx-2(Z) Series On/Off
l'équipement contrôlé ou un autre équipement, la Electric Spring Return Actuators
conception du système de contrôle doit intégrer des Installation Guide
dispositifs de protection supplémentaires. Veiller (Part No. 34-1791-24)
dans ce cas à intégrer de façon permanente M9204-AGx-2(Z) M9204-AGx-2(Z) Series On/Off and
d'autres dispositifs, tels que des systèmes de Floating Point Electric Spring
supervision ou d'alarme, ou des dispositifs de Return Actuators Installation Guide
(Part No. 34-1791-8)
sécurité ou de limitation, ayant une fonction
d'avertissement ou de protection en cas de M9204-GGx-2(Z) M9204-GGx-2(Z) Series
Proportional Electric Spring Return
défaillance ou de dysfonctionnement du remote
Actuators Installation Guide (Part
mounting kit. No. 34-1791-16)
The M9203-115 Remote Mounting Kit enables
remotely mounted, linkage-driven applications of the
M9204 Series Electric Spring Return Actuator when the
hardware needed for final connection to the damper is
pre-existing or is supplied separately. The M9203-115
Remote Mounting Kit is intended for applications that
require parallel mounting of actuator.
M9203-115 Remote Mounting Kit Installation Guide 1
Dimensions
Figure 1: Parts included in M9203-115 Remote Mounting Kit
See Figure 2 for overall dimensions and proper
mounting orientations.
Figure 2: M9203-115 Remote Mounting Kit overall dimensions, mm (in.)
2 M9203-115 Remote Mounting Kit Installation Guide
Mounting Mounting positions
Location considerations The M9203-115 Remote Mounting Kit allows the
installer to select spring-return direction as required by
Prior to installation, consider the following factors to the application. The label on the actuator indicates the
determine the best location: spring-return direction.
• mounting position of the actuator: internal or
To set the spring-return direction of the actuator when
external to damper frame or duct
mounted in a bracket, rotate the actuator as required.
• mounting position of the actuator crankarm Choose CW or CCW spring-return direction by flipping
the actuator over.
• operation of the damper: normally open or normally
closed Installing the remote mounting kit
• direction of rotation for the damper See Figure 3 for the hole mounting pattern of the
mounting brackets. The hole pattern locates the
• actuator spring return direction: Clockwise (CW) or actuator crankarm assembly with respect to the drive
Counterclockwise (CCW) blade, jackshaft, or crankarm to be driven.
Note: If the actuator is in a difficult-to-reach location,
adjust the auxiliary switch and stroke settings before
continuing with the installation. Se the Setup and
adjustments section for adjustable stoke instructions.
Figure 3: Hole patterns in mounting brackets with dimension, mm (in.)
2. Locate the actuator mounting holes that are
IMPORTANT: Remotely-mounted M9204 Series
actuators can develop high linear and rotational located under the label at the symbol printed
forces. Confirm that mounting surfaces are on the label, shown in Figure 3. Puncture the label
sufficiently rigid and strong before installing the with a sharp object to help start the thread forming
remote mounting kit. screws.
To install the mounting bracket: 3. Using the two No. 8 Thread Forming Phillips
1. The bracket is secured using an anti-rotation tab Screws, secure the actuator to the mounting
and two thread forming screws (Figure 5). bracket as shown in Figure 2. Use the
recommended torque of 1.7 to 2.3 N·m
(15 to 20 lb·in).
M9203-115 Remote Mounting Kit Installation Guide 3
4. Install the crankarm and washer using the M5 cap 8. An adjustable end-stop may be installed on the
screw and nylon insert hex nut, as shown in Figure washer side to limit the stoke (Figure 5).
5. The washer only fits in one direction from the tab
shown in Figure 4. Install the M5 nylon insert hex
nut using the recommended torque of
1.7 to 2.3 N·m (15 to 20 lb·in).
Note: If an adjustable stop is required, you must
install it at this time.
Note: Proper orientation of the crankarm is critical for
correct operation. Observe the full open and close
positions of the actuator, and ensure that the crankarm
does not interfere with the mounting surface.
5. Locate the mounting bracket in the desired
position.
6. Use the center punch to mark the hole locations for
the bracket in the duct or damper frame (Figure 3).
7. Fasten the mounting bracket by drilling the
No. 10-16 x 0.75 in. self-drilling screws through the Figure 5: Actuator crankarm with washer
holes in the mounting bracket and into the duct or assembly
damper frame.
9. Assemble the ball joint in the crankarm:
Note: Ensure that the orientation of the actuator is
correct with respect to the application. Observe the a. Remove the hex nut and washer from the ball
spring-return direction of the actuator during the joint.
installation. b. Insert the ball joint through the slot in the
crankarm.
c. Add the serrated lock washer and tighten the
ball joint hex nut using the recommended
torque of 2.3 to 2.8 N·m (20 to 25 lb·in.).
d. See Figure 6 for the crankarm slot dimensions.
Figure 4: Washer orientation on actuator and
location of mounting holes
Figure 6: Crankarm dimensions
10. Proceed with the installation of the remaining
hardware required to connect the actuator
crankarm to the drive blade, jackshaft, or crankarm
to be driven.
4 M9203-115 Remote Mounting Kit Installation Guide
Setup and adjustments • Apply the external adjustable end-stop if linkage
adjustment is not practical. An end-stop kit is
Adjusting the linkage available separately for the M9203 Series
Actuators (M9203-603 Adjustable Stop Kit). Refer
CAUTION: Risk of Property Damage.
to the Rotation Range Using Optional M9203-603
! Before applying power to an electric
actuator that is installed in a damper
Adjustable Stop Kit section of the actuator
installation instructions, listed in Table 1, for limiting
application using a remote-mount linkage
the stroke of the actuator. When you use the
kit, confirm that actuator end stops are
M9203-115 Remote Mounting Kit, the washer is
used to control the stroke applied to the
used to limit the stroke in place of the gripper.
damper linkage. Failure to use actuator
end stops to control the stroke can lead Checkout
to premature equipment failure and/or Use the following steps to ensure that the actuator
property damage. assembly components function properly, and that the
MISE EN GARDE : Risque de dégâts actuator operates freely from one rotation limit to the
matériels. other.
Avant la mise sous tension d'un actionneur 1. Connect all control wires to the actuator.
électrique installé dans une application de
registre utilisant un kit d'accouplement Note: Refer to the Wiring section of the actuator
monté à distance, vérifier que les butées de installation instructions listed in Table 1.
fin de course de l'actionneur sont utilisées 2. Apply power to the actuator.
pour contrôler la course appliquée à
l'accouplement de registre. La non- 3. Cycle the actuator fully in both CW and CCW
utilisation des butées de fin de course de directions. Ensure that the mechanism’s stroke is
l'actionneur pour contrôler la course de limited by the actuator internal or external
l'accouplement de registre peut provoquer end-stops.
une défaillance prématurée de 4. Ensure that the crankarm properly exercises the
l'équipement et/ou des dégâts matériels. full range of the drive blade, jackshaft, or crankarm
as required by the application without over-driving
Make the necessary adjustments to fit the actuator’s the linkage hardware.
stroke limit to the application:
If the actuator is not operating properly, refer to the
• Adjust the field-supplied linkage components to appropriate actuator installation instructions indicated
use the actuator’s internal end-stops for stroke in Table 1.
control, whenever practical.
Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls
All other marks herein are the marks of their respective owners. © 2020 Johnson Controls
M9203-115 Remote Mounting Kit Installation Guide 5
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