| Вид документа | Інструкція з монтажу |
|---|---|
| Виробник | JCI |
| Код документа | m9106-agx-2n0x-series-electric-non-spring-return-actuators-installation-guide |
| Група обладнання | M9106 |
| Сторінок | 7 |
| Мова документа | англійська |
| Розмір файлу | 0.2 МБ |
Текст документа
34- 636- 1077, Rev. C
Installation Instructions M9106AGx-2N0x
Issue Date March 2016
M9106-AGx-2N0x Series Electric
Non-Spring Return Actuators
must be accessible and protected from moisture and
Installation corrosive fumes.
IMPORTANT: Use this M9106-AGx-2N0x Series
Actuator only to control equipment Parts Included
under normal operating conditions. • M9106-AGx-2N0x Actuator
Where failure or malfunction of the
• CBL-2000-1 Wiring Harness and DPT-2015-0
actuators could lead to personal
Differential Pressure Transmitter (included with the
injury or property damage to the
M9106-AGS-2N02)
controlled equipment or other
property, additional precautions must • No. 10 self-drilling sheet metal screw
be designed into the control system.
Incorporate and maintain other Special Tools Needed
devices, such as supervisory or alarm
• 5/16 in. (8 mm) square socket
systems or safety or limit controls,
intended to warn of or protect against • 3/8 in. (10 mm) 12-point socket
failure or malfunction of the
actuators. • drill with a 5/16 in. hex nut driver
IMPORTANT : Utiliser ce M9106-AGx-2N0x Series • digital voltmeter (for troubleshooting the
Actuator uniquement pour transmitter)
commander des équipements dans
des conditions normales de Mounting
fonctionnement. Lorsqu'une To mount the actuator to a damper:
défaillance ou un dysfonctionnement
du actuators risque de provoquer des 1. Position the actuator on the damper shaft so the
blessures ou d'endommager damper shaft protrudes through the actuator
l'équipement contrôlé ou un autre coupler as shown in Figure 1.
équipement, la conception du Damper
système de contrôle doit intégrer des
dispositifs de protection
supplémentaires. Veiller dans ce cas
à intégrer de façon permanente
d'autres dispositifs, tels que des
systèmes de supervision ou d'alarme,
ou des dispositifs de sécurité ou de
Damper
limitation, ayant une fonction Shaft
d'avertissement ou de protection en
cas de défaillance ou de
dysfonctionnement du actuators.
The actuator may be mounted in any convenient
orientation. When installing the DPT-2015 Differential
Pressure Transmitter on the actuator, mount it so the
tubing connecting the flow pick-up device to the Figure 1: Mounting on the Damper Shaft
DPT-2015 creates a moisture trap. This will prevent
condensation from entering the sensor. 2. Make sure the actuator is in the desired mounting
position, parallel to the mounting surface as shown
No extra mounting brackets, linkage, or couplers are in Figure 2.
required for standard mounting, but wiring terminals
© 2016 Johnson Controls, Inc. 1
Part No. 34-636-1077, Rev. C www.johnsoncontrols.com
Approximately
an 1/8 in.
(3.2 mm) Gap
Figure 4: Damper Position Icons
Mounting
Surface To set the actuator stroke, proceed as follows:
DPT-2015
1. Grasp the damper shaft firmly with pliers and
rotate the damper fully closed. (See Figure 5.)
Gear
Release Damper
Lever
Damper
Shaft
Figure 2: Actuator Position
3. Verify that the shoulder washer is centered
between the plastic ribs of the actuator housing to Damper
allow actuator movement during rotation. Blade
(See Figure 3.)
CCW to CW to
Close Close
Figure 5: Damper Rotation
LO Self-drilling
5 (-)
Sheet Metal
2. Press and hold the gear release lever shown in
-2
PT
01
Screw Figure 2, and rotate the actuator coupler to the
O
G UT
N
fully closed position.
IN D
D
3. Make a note of the rotation travel and direction,
CCW COM either Clockwise (CW) or Counterclockwise
CW Shoulder (CCW), required to close the damper.
Washer
If rotation is less than 90°, proceed to Less Than
Plastic Ribs
90 Degrees section.
Figure 3: Shoulder Washer Position
IMPORTANT: Do not remove the sheet metal
4. Hold the actuator in place on the damper shaft, screw and force the damper blade closed by rotating
and insert the self-drilling sheet metal screw the actuator. This puts additional stress on the gear
through the shoulder washer. (See Figure 3.) train and could reduce the life of the actuator.
5. Place a 5/16 in. (8 mm) socket on the screw and
using a drill and extension, drill the screw into the 90 Degrees
mounting surface until tight against the washer. 1. Release the gear release lever.
IMPORTANT: Do not overtighten the mounting 2. Secure the coupler to the shaft using a crescent
screw to avoid stripping the threads. wrench or one of the tools from the Special Tools
Needed section to tighten the coupler set screw
against the damper shaft. (See Figure 6.)
Rotation Range
Make sure that the damper blade is visually accessible
or its position is permanently marked on the end of the
damper shaft as shown in Figure 4.
2 M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions
90°
IMPORTANT: Do not remove the end-stop
30° 60° set screws, as this could interfere with the actuator’s
End-stop
Set Screws on 10° 45° operation.
End Stops
(2 each) 4. Hand tighten the set screw so it remains in this
Coupler Set
Screw
position.
Damper 5. Secure the coupler to the shaft by using a crescent
Stop Gear Shaft wrench or one of the tools from the Special Tools
Needed section to tighten the coupler set screw
Figure 6: Setting the Rotation Range against the damper shaft. (See Figure 6.)
3. Keeping the actuator parallel to the mounting 6. Keeping the actuator parallel to the mounting
surface, continue tightening the coupler set screw surface, continue tightening the coupler set screw
approximately 1/2 turn to achieve 150 to 180 lb∙in approximately 1/2 turn to achieve 150 to 180 lb∙in
(17 to 20 N∙m) torque. (17 to 20 N∙m) torque.
4. Press and hold the gear release lever, and turn the 7. Repeat Steps 1 through 3 to set the desired
coupler by hand to ensure the damper rotates from maximum rotation position.
end to end. 8. Use the Phillips screwdriver to tighten both
Proceed to the DPT-2015 section if needed. end-stop set screws to a minimum of 25 lb∙in
(2.8 N∙m).
Less Than 90 Degrees 9. Press and hold the gear release lever, and turn the
If the damper shaft rotation is less than 90°, the stroke coupler by hand to ensure the damper rotates from
of the actuator has to be adjusted using the scale on end to end.
the actuator. (See Figure 6.)
DPT-2015
Use the center of the coupler set screw as a pointer to
observe the position on the scale when rotating the The M9106-AGx-2N housing has two mounting bosses
coupler from one side to the other. for the DPT-2015. (See Figure 7.) Follow the
procedure in the installation instructions included with
Examples: the DPT-2015, DPT-2015 Differential Pressure
Transmitter for VAV Box Applications Installation
• For a rotation range of 90°, set both end-stop
Instructions (Part No. 24-7547-18).
set screws fully up as shown in Figure 6.
• For a rotation range of 60°, leave one end-stop
set screw fully up, and adjust the other one, so the
coupler rotates between the 30 and 90° indicator
marks on the scale.
• For a rotation range of 45°, adjust both end-stop
set screws, so the coupler rotates between 30 and Mounting
75°. Bosses
• For a rotation range of 30°, move both end-stop
set screws, so the coupler rotates between the
30 and 60° indicator marks on the scale. CCWCOM
CW
To accurately set the end-stops:
1. Press and hold the gear release lever, and turn the
actuator coupler to the minimum rotation position Figure 7: Location of the Mounting Bosses
for the minimum ventilation flow required.
2. Release the gear release lever.
3. Use a Phillips screwdriver to loosen the end-stop
set screw that is closest to the stop gear. Move the
end-stop set screw in its slot until it is tight against
the stop gear. (See Figure 6.)
M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions 3
Wiring The plenum-rated 20 in. (0.5 m) CBL-2000-2 and
72 in. (1.8 m) CBL-2000-3 Wiring Harnesses are also
!
available. (See Table 1.)
CAUTION: Risk of Electric Shock.
Disconnect the power supply before making Setup and Adjustments
electrical connections to avoid electric shock.
Air Pressure (M9106-AGS-2N02)
MISE EN GARDE : Risque de décharge
électrique. Débrancher l'alimentation avant de The flow pickup device provided with the Variable Air
Volume (VAV) box must be connected to the
réaliser tout raccordement électrique afin d'éviter tout
DPT-2015 using field-supplied tubing as follows:
risque de décharge électrique.
1. Cut two lengths of tubing, and connect them to the
flow pickup device.
! CAUTION: Risk of Property Damage. IMPORTANT: Make sure the tubing is properly
Do not apply power to the system before checking all sized and made of an elastic material, such as
wiring connections. Short circuited or improperly silicone rubber, to ensure airtight connections and
connected wires may result in permanent damage to minimize flow measurement errors.
the equipment.
2. Connect the tubing from the flow pickup device to
MISE EN GARDE : Risque de dégâts matériels. the corresponding barbed high and low pressure
Ne pas mettre le système sous tension avant d'avoir ports on the DPT-2015. (See Figure 9.)
vérifié tous les raccords de câblage. Des fils formant Note: The upper port is the low pressure port and
un court-circuit ou connectés de façon incorrecte indicated as (-)LO on the transmitter.
risquent d'endommager irrémédiablement
l'équipement. 1/4 in. Barbed Ports (2)
for Field-supplied Tubing
IMPORTANT: All wiring must be in accordance
with the National Electrical Code and local electrical
regulations.
Upper Port
(-)LO
The actuator requires a 24 VAC control signal and is
compatible with a variety of controllers. Refer to
Figure 8 for the wiring configuration. DPT-2015
M9106-AGx-2N0x DPT-2015
CCW COM CW IN GND OUT
14.5 to 17 0.5 to 4.5
24 Common 24 VDC VDC
VAC VAC (+) (-) (+)
Figure 9: M9106-AGS-2N02 with Wiring Harness
CBL-2000-x Wiring Harness 3. Route the tubing so a portion of it is lower than the
DPT-2015. This creates a trap that prevents any
Figure 8: Wiring Diagram condensation from entering the sensor. Avoid
making any sharp bends in the tubing.
Note: To avoid excessive wear or drive time on the
motor, use a controller and/or software that provides a IMPORTANT: Overpressure limit is 15 in. W.C.
time-out function to remove the signal at the end of (3.74 kPa). Do not blow into ports to test their
rotation (stall). operation, as this could damage the sensing
The 20 in. (0.5 m) CBL-2000-1 Wiring Harness, element.
accepted by Underwriters Laboratories, Inc.® (UL) for
plenum use, is pre-wired with the M9106-AGS-2N02 or
may be ordered separately.
4 M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions
Commissioning (Part No. 24-7547-18), to ensure proper operation
of the transmitter.
M9106-AGx-2N0x
After wiring is completed, apply power to the controller IMPORTANT: Perform commissioning when
and provide signals to the actuator to drive it at least the transmitter is permanently mounted and
one complete cycle open and closed. operating at normal temperatures.
2. Set up and zero using HVAC PRO software
DPT-2015
when using a DPT-2015 with a Johnson Controls
To commission the transmitter: VAV Series controller. Refer to the Variable Air
1. Perform the checkout procedure provided in the Volume Controller Technical Bulletin
controller installation instructions, DPT-2015 (LIT-6363040) for details.
Differential Pressure Transmitter for VAV Box
Applications Installation Instructions
• Verify that the air lines on the DPT-2015 are
Troubleshooting connected to their respective high and low ports
with no kinks in the tubing.
M9106-AGx-2N0x
If the actuator is not responding or working properly: • Check the supply voltage to ensure it is within the
14.5 to 17 VDC range and the polarity is correct.
• Verify that the actuator assembly is properly
secured to the duct. • Disconnect the air lines from the high and low
ports, and place a voltmeter across the OUT and
• Check that all electrical connections are complete GND terminals on the DPT-2015. If the output is
and power is applied. not between 0.4 and 0.6 volts with power applied
• Verify that the damper fully opens and closes, to the DPT-2015 in the vertical position, the
using the gear release lever on the actuator. transmitter is defective and should be replaced.
Note: Voltage readings may vary by 0.1 volt if the
• Check that the actuator stroke is set for the
transmitter is in the horizontal position.
desired application.
DPT-2015 Repairs and Replacement
The DPT-2015 must be auto zeroed by a Field repairs must not be made. For a replacement
Johnson Controls VAV controller. If the DPT-2015 is product or an accessory, refer to the M9106-AGx-2N0x
not operating properly: Series Electric Non-Spring Return Actuators Product
Bulletin (LIT-2681126).
M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions 5
Technical Data
Product M9106-AGx-2N0x Series Electric Non-Spring Return Actuators
Power Requirements M9106-AGA-2N01: 20 to 30 VAC at 50/60 Hz, 2.5 VA supply, Class 2
M9106-AGx-2N02: 20 to 30 VAC at 50/60 Hz, 2.1 VA supply, Class 2
DPT-2015: 15 VDC (14.5 to 17 VDC) unregulated; 15 mA maximum
Input Signal M9106-AGx-2N0x: 24 VAC (20 to 30 VAC) at 50 or 60 Hz
Motor Input Impedance M9106-AGA-2N01: 200 ohms, nominal
M9106-AGx-2N02: 250 ohms, nominal
DPT-2015-0 Pressure Range: 0 to 1.5 in. W.C. (0 to 374 Pa)
Over Pressure Limit: 15 in. W.C. (3.74 kPa)
Output Voltage: 0.5 to 4.5 VDC with 25,000 ohm minimum load impedance
Mechanical Output Running Torque: 53 lb∙in (6 N∙m)
Cycles 100,000 full cycles; 2,500,000 repositions rated at 53 lb∙in (6 N∙m)
Audible Noise Rating 35 dBA maximum at 1 m
Rotation Range Adjustable from 30 to 90°, CW or CCW
Rotation Time M9106-AGx-2N01: Nominal 60 seconds at 60 Hz and 72 seconds at 50 Hz for 90°
M9106-AGS-2N02: Nominal 120 seconds at 60 Hz and 144 seconds at 50 Hz for 90°
Electrical Connection No. 6-32 screw terminals on the M9106 actuator; 1/4 in. spade terminals on the DPT-2015
Pressure Connection 6 in. (152 mm) length of silicone tubing with barbed fittings for 1/4 in. (6.35 mm)
O.D. tubing
Enclosure NEMA1, IP30
Ambient Operating M9106-AGA-2N0x: 32 to 125°F (0 to 52°C); 90% RH maximum, non-condensing
Conditions M9106-AGS-2N02: 32 to 125°F (0 to 52°C); 90% RH maximum, non-condensing
60 to 100°F (16 to 38°C); 90% RH maximum, non-condensing
For DPT rated accuracy, see DPT-2015 Differential Pressure Transmitter for VAV Box
Applications Installation Instructions (Part No. 24-7547-18).
Ambient Storage -20 to 150°F (-29 to 66°C); 90% RH maximum, non-condensing
Conditions
Dimensions (H x W x D) M9106-AGA-2N01: 5.95 x 4.2 x 2.15 in. (151.2 x 107.3 x 54.6 mm)
M9106-AGx-2N02: 5.95 x 4.2 x 2.32 in. (151.2 x 107.3 x 58.9 mm) with the DPT-2015
Shipping Weight M9106-AGA-2N0x: 2.0 lb (0.91 kg)
M9106-AGS-2N02: 2.2 lb (0.99 kg) with the DPT-2015
Agency Compliance UL 873 Listed, File E27734, CCN XAPX
(M9106 Actuator) CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
CE Mark – Johnson Controls, Inc., declares that this product is in compliance with the
essential requirements and other relevant provisions of the EMC Directive
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.
6 M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions
European Single Point of Contact: NA/SA Single Point of Contact: APAC Single Point of Contact:
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45143 ESSEN MILWAUKEE WI 53202 MANAGEMENT
GERMANY USA NO. 22 BLOCK D NEW DISTRICT
WUXI JIANGSU PROVINCE 214142
CHINA
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507 E. Michigan Street, Milwaukee, WI 53202
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. © 2016 Johnson Controls, Inc.
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