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M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

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Код документаm9000-5xx-series-ball-valve-linkage-kits-product-bulletin
Група обладнанняM9000-516 Ball Valve Linkage Kit
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M9000-5xx Series Ball Valve Linkage Kits
Product Bulletin
M9000-51x, M9000-520
                                                                                                    LIT-12012137
                                                                                             Issued October 2025

The M9000-5xx Series Ball Valve Linkage Kits are
designed specifically for mounting Johnson Controls®
M9104, M9106, M9109, and M9100 Series
Non-Spring-Return and M9203, M9208, and M9220
Series Spring-Return Actuators to Johnson Controls
VG1000 Series Ball Valves in sizes 1/2 through 4 in.
(DN15 through DN100). These sturdy linkage kits
provide stable actuator mounting while preventing
loading on the valve stem and stem seals, to ensure
longer seal life.

                                                             Figure 1: M9000-51x Series Linkage Kits Used to
                                                              Field Mount M9000 Series Electric Actuators to
                                                                        VG1000 Series Ball Valves

Table 1: Features and Benefits
 Features                                     Benefits
 Dual-Centering Bearing Design                Maintains accurate stem alignment eliminating side loading on the
 (M9000-51x only)                             VG1000 Series Ball Valve stem and stem seal to ensure longer seal life.
 Sturdy Aluminum Construction                 Provides exceptional strength and stability.
 (M9000-51x only)
 Multi-Position Setup                         Allows the actuator and linkage kit to be positioned in 45-degree
                                              increments, facilitating installation in confined areas.
 Adjustable Anti-Rotation Slider              Allows one linkage to accommodate multiple sizes of valve bodies and
                                              electric actuators.
 Index Markings on Drive Shaft and Mounting   Allow the valve to be positioned in increments from fully open to fully
 Bracket                                      closed, providing visual indication of the current valve position during setup
                                              and operation.
 Installation Requiring No Special Tools      Facilitates quick and easy installation.
 Thermal Spacer between Valve and Linkage     Reduces temperature and condensation from the valve to the actuator.
 Glass-Reinforced Thermoplastic Resin         Provides superior thermal isolation between the valve and actuator, and
 (M9000-520 only)                             meets Underwriters Laboratories Inc.® (UL) 94 5V Flame Class Rating.

                            M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

                                                         1
Product Guidelines                                               Install VG12x5 and VG18x5 Series Ball Valves with
           WARNING: Risk of Electric Shock.                      Port A as the inlet from the coil. VG1243 Series
                                                                 reduced port models feature a black arrow on the
   !       Disconnect power supply before making
           electrical connections. Contact with                  bottom of the valve outlet indicating the direction of flow
                                                                 for proper piping.
           components carrying hazardous voltage can
           cause electric shock and may result in
                                                                     IMPORTANT: Wire all electrically actuated VG1000
           severe personal injury or death.
                                                                     Series Ball Valves in accordance with applicable
                                                                     electrical code requirements. Wire the input lines to
           CAUTION: Risk of Property Damage. Do                      the electric actuator correctly so that the valve
   !       not apply power to the system before
           checking all wiring connections. Short
                                                                     moves in the proper direction.
           circuited or improperly connected wires may           On reduced port models, the flow-characterizing disk is
           result in permanent damage to the                     located in Port A. Port A must be the inlet.
           equipment.
                                                                     IMPORTANT: Take care to prevent foreign material
Install the VG1000 Series Ball Valves with the actuator              such as weld slag, thread burrs, metal chips, and
at or above the centerline of the horizontal piping.                 scale from entering the piping system. This debris
                                                                     can damage or severely impede the operation of the
 IMPORTANT: In steam applications, install the                       valve by embedding itself in the seats, scoring the
 valve with the stem horizontal to the piping. Failure               valve, and ultimately resulting in seat leakage. If the
 to follow these guidelines may shorten the life of the              debris become embedded in the seats, subsequent
 actuator.                                                           flushing and filtering of the piping system with the
                                                                     valve installed does not remedy the problem.
To minimize heat transfer in steam applications, wrap
the valve and piping with insulation. Allow sufficient           For detailed installation instructions, refer to the
clearance to remove the actuator (as illustrated in              M9000-51x Series Valve Linkage Kits Installation
Figure 2 through Figure 6).                                      Instructions (Part No. 14-1201-13) and the M9000-520
                                                                 Ball Valve Linkage Kit Installation Instructions
 IMPORTANT: Do not cover the actuator with                       (Part No. 14-1297-5).
 thermal insulating material. High ambient
 temperatures may damage the actuator, and a hot                 For proper actuator wiring and commissioning
 water pipe, a steam pipe, or other heat source may              instructions, refer to the following documentation:
 overheat it.                                                    •     M9106-xGx-2 Series Electric Non-spring Return
                                                                       Actuators Installation Instructions
 IMPORTANT: Protect the actuator from dripping                         (Part No. 34-636-1085)
 water, condensation, and other moisture. Water or
                                                                 •     M9109 Series Electric Non-spring Return Actuators
 moisture could result in an electrical short, which
                                                                       Installation Instructions
 may damage or affect the operation of the actuator.
                                                                       (Part No. 34-636-1190)
Before installing the electric actuator, use an adjustable       •     M9206 Series Electric Spring Return Actuators
wrench to manually rotate the valve stem several                       Installation Instructions (Part No. 34-1280-9)
times. Rotating the valve stem breaks the torque that
                                                                 •     M9206-Bxx-2S Series On/Off Electric Spring
may have built up during long-term storage.
                                                                       Return Actuators Installation Instructions
 IMPORTANT: Do not attempt to manually rotate the                      (Part No. 34-1280-122)
 drive shaft while the actuator is installed without first       •     M9206-AGx-2S Series Floating Electric Spring
 releasing the actuator gears. Manually rotating the                   Return Actuators Installation Instructions
 drive shaft without releasing the actuator gears may                  (Part No. 34-1280-238)
 result in permanent damage to the actuator.
                                                                 •     M9206-GGx-2S Series Proportional Electric Spring
                                                                       Return Actuators Installation Instructions
                                                                       (Part No. 34-1280-246)

                              M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

                                                             2
Linkage Kit Selection                                           Before you service the electric actuator or the piping
                                                                system:
Use the M9000-51x Series Valve Linkage Kits to field
mount Johnson Controls M9104, M9106, M9109, and                 •    disconnect the power supply to the actuator
M9100 Series Non-Spring-Return and M9203, M9208,
                                                                •    relieve the pressure in the piping system
and M9220 Series Spring-Return Actuators to
Johnson Controls VG1000 Series Ball Valves.                     See Table 2 for a list of valid ball valve, electric
                                                                actuator, and linkage kit combinations for assembly in
The linkage kit venting and overall height, as well as
                                                                the field. See Table 3 for information about proper
piping insulation, minimize heat transfer to the electric
                                                                linkage to discontinued valve models.
actuator in higher temperature fluid applications.

 IMPORTANT: Use copper conductors only. Make
 all wiring connections in accordance with local,
 national, and regional regulations. Do not exceed
 the actuator’s electrical ratings.

Table 2: Valid Ball Valve, Electric Actuator, and Linkage Kit Combinations for Field Assembly
 Valve Size,      Valve Code Number          Actuator Base          Linkage Kit Code           Optional
 in. (DN)                                    Number1                Number                     Weathershield
 1/2 (DN15)       VG1x41Ax, VG1x45Ax,        M9108                  M9000-516                  M9000-330
                  VG1x71Ax, VG1x75Ax,
                  VG1x91Ax, VG1x95Ax
 3/4 (DN20)       VG1x41Bx, VG1x45Bx,        M9108                  M9000-516                  M9000-330
                  VG1x71Bx, VG1x75Bx,
                  VG1x91Bx, VG1x95Bx
 1 (DN25)         VG1x41Cx, VG1x45Cx,        M9108                  M9000-516                  M9000-330
                  VG1x71Cx, VG1x75Cx,
                  VG1x91Cx, VG1x95Cx
 1-1/4 (DN32)     VG1x41Dx, VG1x45Dx         M9108                  M9000-516                  M9000-330
 1-1/2 (DN40)     VG1x41Ex, VG1x45Ex         M9108                  M9000-516                  M9000-330
 2 (DN50)         VG1x41Fx, VG1x45Fx         M9116                  M9000-516                  M9000-330
 2-1/2 (DN65)     VG12A5Gx, VG18A5Gx         M9124                  M9000-518                  M9000-330
                                             M9220                  M9000-519                  M9000-340
 3 (DN80)         VG12A5Hx, VG18A5Hx         M9124                  M9000-518                  M9000-330
                                             M9220                  M9000-519                  M9000-340
 4 (DN100)        VG12A5Jx, VG18A5Jx         M9124                  M9000-518                  M9000-330
                                             M9220                  M9000-519                  M9000-340

1.   M9100 Series are Non-Spring Return Actuators; M9220 Series are Spring-Return Actuators.

                              M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

                                                            3
Table 3: Linkages for Discontinued Series Ball Valves
 Valve Size, in. (DN)   Valve Code Number         Actuator Base Number        Linkage Kit Code Number
 1/2 (DN15)             VG1243Ax, VG1644AB        VA9208                      M9000-561
                                                  M9109                       M9000-520
 3/4 (DN20)             VG1243Bx                  VA9208                      M9000-561
                                                  M9109                       M9000-520
                        VG1644BB                  M9108, M9109                M9000-520
                                                  VA9208                      M9000-561
 1 (DN25)               VG1243Cx, VG1243Dx        M9109                       M9000-520
                                                  VA9208                      M9000-561
                        VG1644                    M9116                       M9000-516
                                                  M9220                       M9000-517
 1-1/4 (DN32)           VG1243Dx, VG1644DB        M9116                       M9000-518
                                                  M9220                       M9000-519
 1-1/2 (DN40)           VG1243EC                  M9124                       M9000-518

                         M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

                                                     4
Dimensions
Figure 2 shows the dimensions for the M9100 Actuated
VG1243 and VG1644 Series Ball Valves. See Table 4
for specific model dimensions.

                 Minimum Clearance Required
               Actuator Only: 3-1/2 in. (89 mm)
         Actuator and Bracket Assembly: 1 in. (25 mm)
                                                                                                E
              3-29/32                                                                               5-23/32
                                                                                    F
                (99)                                                                                 (145)

                              A
     D                                     D

                                       C                              B
     C

                                                                                                                                         FIG:M9100-VG1243-VG1644_Dimensions
                                                        H                               G                        J               K
                              B

          Two-Way Valve                        Three-Way Valve                  Two-Way Valve                 Three-Way Valve

                                      Figure 2: Actuated Ball Valve Dimensions, in. (mm)

Table 4: M9100 Actuated VG1243 and VG1644 Series Ball Valve Dimensions, in. (mm)
 Valve Size,            A         B            C            D         E       F             G            H              J            K
 in. (DN)1
 1/2 (DN15)       7-3/16      21/32        1-7/16       9/32     7-1/32    1-11/32      2-5/8        2-7/8           1-7/16     25/32
                  (183)       (17)         (37)         (7)      (179)     (34)         (67)         (73)            (37)       (20)
 3/4 (DN20)       7-1/4       25/32        1-17/32      9/32     7-5/32    1-15/32      3            3-5/32          1-9/16     7/8
                  (184)       (20)         (39)         (7)      (182)     (37)         (76)         (80)            (40)       (22)
 1 (DN25)         7-21/32     31/32        1-15/16      11/32    7-7/32    1-1/2        3-11/32      3-3/4           1-7/8      1
                  (194)       (25)         (49)         (9)      (183)     (38)         (85)         (95)            (48)       (25)
 1-1/4 (DN32)     7-13/16     1-5/32       2-1/16       11/32    7-9/16    1-13/16      3-21/32      4-13/32         2-3/16     1-7/32
                  (198)       (29)         (52)         (9)      (192)     (46)         (93)         (112)           (56)       (31)
 1-1/2 (DN40)     8-3/8       1-13/32      2-21/32      7/16     7-25/32   2-3/32       4-1/8        4-7/8           2-7/16     1-15/32
                  (213)       (36)         (67)         (11)     (198)     (53)         (105)        (124)           (62)       (37)

1.   All reduced port models feature a black arrow on the bottom of the valve outlet indicating the direction of flow for proper
     piping. Pipe all other models in either direction.

                                  M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

                                                                  5
For two-way valve dimensions, see Figure 3. The                                                     For three-way valve dimensions, see Figure 4. The
figure on the left shows the combination of the M9124                                               figure on the left shows the combination of the M9124
Series Non-Spring Return Actuators with                                                             Series Non-Spring Return Actuators with
VG12A5xx Series Two-Way Ball Valves.                                                                VG18A5xx Series Three-Way Ball Valves.
The figure on the right shows the combination of the                                                The figure on the right shows the combination of the
M9220 Series Spring Return Actuators with                                                           M9220 Series Spring Return Actuators with
VG12A5xx Series Two-Way Ball Valves. See Table 5                                                    VG18A5xx Series Three-Way Ball Valves. See Table 5
for specific model dimensions for both combinations.                                                for specific model dimensions for both combinations.

  D                                                                                                      D

  A                                                                                                      A

                                                        FIG:VG12A5x-M9124                                                                                                            FIG:VG12A5x-M9220
                B                                                                                                         B
                                                                                                                                     C

                                      Figure 3: Two-Way Ball Valves with Actuators

                                                                                                                              D

                                                                                                                                                                 FIG-VG185Ax-M9220
                                                                            FIG-VG185Ax-M9124
                                                                                                                              A

                                                                                                                                         B
                                                                                                                   F                            C

            Figure 4: Three-Way Ball Valves with Non-Spring Return Actuators and Weathershields

Table 5: VG18A5xx Series Three-Way Flanged Ball Valves with Actuators Dimensions, in. (mm)
 Valve Size,              A                  B                                                  C                             D                       F (3-Way
 in. (DN)                                                                                                       M9124                M9220              Only)
 2-1/2 (DN65)       3.50 (88.9)        5.71 (145)      11.42 (290)                                           8.89 (226)           9.64 (2456)       5.87 (149)
 3 (DN80)           3.75 (95.3)        6.10 (155)      12.20 (310)                                                                                  6.26 (159)
 4 (DN100)          4.50 (114)         6.89 (175)      13.77 (350)                                                                                  7.05 (179)

                                  M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

                                                                                                6
For two-way valve dimensions with field-installed                                                         For three-way valve dimensions with field-installed
M9000-340 weathershields, see Figure 5. The figure                                                        M9000-340 weathershields, see Figure 6. The figure
on the left shows the combination of the M9124 Series                                                     on the left shows the combination of the M9124 Series
Non-Spring Return Actuators with VG12A5xx Series                                                          Non-Spring Return Actuators with the
Two-Way Ball Valves.                                                                                      VG18A5xx Series Three-Way Ball Valves.
The figure on the right shows the M9220 Series                                                            The figure on the right shows the combination of the
Spring Return Actuators with the VG12A5xx Series                                                          M9220 Series Spring Return Actuators with the
Two-Way Ball Valves. See Table 6 for specific model                                                       VG18A5xx Series Three-Way Ball Valves. See Table 6
dimensions for both combinations.                                                                         for specific model dimensions for both combinations.

                                                                                                            D
    D

                          A       AB                                                                                          A        AB

                                                           FIG-VG125Ax-M9124_WS                                                                                  FIG-VG125Ax_m9220-WS
    A                                                                                                       A

                 B                                                                                                     B
                              C                                                                                                   C
                         Figure 5: Two-Way Ball Valves with Actuators and Weathershields

                                                                                                                                                                            FIG:VG18A5xx-M9220_WS
                                                                                    FIG-VG1000-1109

                     F                                                                                                F
               Figure 6: Three-Way Ball Valves with Spring Return Actuators and Weathershields;
                                             Dimensions, in. (mm)

Table 6: VG18A5xx Series Two-Way Flanged Ball Valve with Weathershield Dimensions, in. (mm)
 Valve Size,                  A                    B                                                  C                           D                   F (3-Way
 in. (DN)                                                                                                           M9124                   M9220       Only)
 2-1/2 (DN65)        3.50 (88.9)            5.71 (145)                            11.42 (290)                    9.07 (230)           10.25 (260)   5.87 (149)
 3 (DN80)            3.75 (95.3)            6.10 (155)                            12.20 (310)                                                       6.26 (159)
 4 (DN100)           4.50 (114)             6.89 (175)                            13.77 (350)                                                       7.05 (179)

                                       M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

                                                                                                      7
                            Minimum Clearance Required
                                 3-1/2 in. (89 mm)

                            4-7/32
                            (107)
                  3-29/32
                   (100)                                                                              7-27/32
                                                                                                       (199)

                                         A

                                                     F

                                                 C                             B
         C

                                     Figure 7: Actuated Ball Valve Dimensions, in. (mm)
                                      B

                                                                 E                                               G
                                                                                          E
                                                                                                       D
                 Two-Way Valve                           Three-Way Valve            Two-Way Valve            Three-Way Valve
                Figure 1: Non-Spring Return M9106 or M9109 Actuated VG1245 and VG1845 Series
                            Ball Valve with M9000-520 Linkage Dimensions, in. (mm)

Table 7: M9106 or M9109 Actuated VG1245 and VG1845 Series Ball Valve with
         M9000-520 Linkage Dimensions, in. (mm)
 Valve Size,                A                B               C                D            E                 F                 G
 in. (DN)1
 1/2 (DN15)         6-19/64           21/32 (17)     1-7/32 (31)         6-49/64     2-33/64 (64)    11/32 (9)         1-1/4 (32)
                    (160)                                                (172)
 3/4 (DN20)         6-19/64           21/32 (17)     1-7/32 (31)         6-29/32     2-51/64 (71)    11/32 (9)         1-13/32 (36)
                    (160)                                                (175)
 1 (DN25)           6-3/8 (162)       3/4 (19)       1-19/64 (33)        7-13/64     3-13/32 (87)    11/32 (9)         1-11/16 (43)
                                                                         (183)
 1-1/4 (DN32)       6-13/16           1-1/32 (26)    1-23/32 (44)        7-15/32     3-15/16         11/32 (9)         2 (51)
                    (173)                                                (190)       (100)
 1-1/2 (DN40)       6-31/32           1-9/64 (29)    1-57/64 (48)        7-43/64     4-21/64         11/32 (9)         2-1/8 (54)
                    (177)                                                (195)       (110)
 2 (DN50)           7-11/64           1-15/32 (37)   2-1/16 (53)         7-59/64     4-27/32         11/32 (9)         2-9/16 (65)
                    (182)                                                (201)       (123)

1.   On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

                                  M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

                                                                     8
Repair Information                                               Table 8: Repair Parts (Order Separately)
If the M9000-5xx Series Valve Linkage Kit fails to                Code         Description
operate within its specifications, replace the unit. For a        Number
replacement valve, contact the nearest                            M9000-600    Anti-rotation slider; includes bracket,
Johnson Controls representative.                                               carriage screw, split lock washer, flat
                                                                               washer, and wing nut
                                                                  M9000-601    Mounting screws and nuts; includes four M5
                                                                               (5 mm) x 16 mm machine screws and four
                                                                               M5 (5 mm) serrated washer head nuts
                                                                  M9000-602    Drive shaft
                                                                  M9000-603    Manual handle; includes handle and a No. 4
                                                                               thread-forming PLASTITE® screw
                                                                  M9206-602    M9206 hub locking clip
                                                                  M9206-604    New hub designed to accommodate older
                                                                               M9206 actuators to M9000-520 linkage

Technical Specifications
M9000-5xx Series Ball Valve Linkage Kits (Part 1 of 2 )
 Service1                                        Hot Water, Chilled Water, 50/50 Glycol Solutions, and Low Pressure Steam
 Valid Actuators                                 1/2 through 1-1/2 in. Valves:
                                                 • M9106-AGx-2 On/Off Floating Control without Timeout Non-Spring
                                                     Return
                                                 • M9106-IGx-2 On/Off Floating Control with Timeout Non-Spring Return
                                                 • M9106-GGx-2 Proportional Control Non-Spring Return
                                                 2 in. Valves:
                                                 • M9109-AGx-2 On/Off Floating Control without Timeout Non-Spring
                                                     Return
                                                 • M9109-GGX-2 Proportional Control Non-Spring Return
 Maximum Actuator        284°F (140°C)           M9000-516 Linkage: M9100 Series Non-Spring Return Actuators
 Fluid Temperature
                                                 M9000-517 Linkage: M9220 Series Spring Return Actuators
 Limits
                                                 M9000-518 Linkage: M9124 Series Non-Spring Return Actuators
                                                 M9000-519 Linkage: M9220 Series Spring Return Actuators
                                                 M9000-520 Linkage: M9109 Non-Spring Return Actuators
 Maximum Steam           15 psig saturated       M9000-516 Linkage: M9100 Series Non-Spring Return Actuators
 Service2                steam
                                                 M9000-517 Linkage: M9220 Series Spring Return Actuators
                         250°F (121°C)
                                                 M9000-520 Linkage: M9109 Non-Spring Return Actuators
                         25 psig saturated       M9000-518 Linkage: M9124 Series Non-Spring Return Actuators
                         steam
                                                 M9000-519 Linkage: M9220 Series Spring Return Actuators
                         267°F (30°C)
 Minimum Ambient         -40°F (-40°C)           M9000-517 Linkage: M9220 Series Spring Return Actuators
 Operating
                                                 M9000-519 Linkage: M9220 Series Spring Return Actuators
 Temperature
                         -4°F (-20°C)            M9000-516 Linkage: M9100 Series Non-Spring Return Actuators
                                                 M9000-518 Linkage: M9124 Series Non-Spring Return Actuators
                                                 M9000-520 Linkage: M9109 Non-Spring Return Actuators

                             M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

                                                             9
M9000-5xx Series Ball Valve Linkage Kits (Part 2 of 2 )
 Maximum Ambient               122°F (50°C)                M9000-516 Linkage: M9100 Series Non-Spring Return Actuators
 Operating
                                                           M9000-518 Linkage: M9124 Series Non-Spring Return Actuators
 Temperature
                                                           M9000-520 Linkage: M9109 Non-Spring Return Actuators
                               131°F (55°C)                M9000-517 Linkage: M9220 Series Spring Return Actuators
                                                           M9000-519 Linkage: M9220 Series Spring Return Actuators
 Enclosure                                                 NEMA 3R, IP32
 Material                      M9000-5xx                   Bracket:                Aluminum
                                                           Anti-Rotation Slider: 1018 Steel
                                                           Drive Shaft:            12L14 Steel
                                                           Standoff:               Thermoplastic Resin; UL 94 5V Flame Class Rating
                                                           Thermo-Isolator:        Glass-filled Nylon, heat stabilized
 Shipping Weight                                           1.5 lb (0.68 kg)

1.   Refer to the VDI 2035 guideline for proper water treatment.
2.   In steam applications, install the valve with the stem horizontal to the piping, and wrap the valve and piping with insulation.
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

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                                                                                            507 E. Michigan Street, Milwaukee, WI 53202
                                                                 Johnson Controls® is a registered trademark of Johnson Controls.
                                         All other marks herein are the marks of their respective owners. © 2025 Johnson Controls.

10      M9000-5xx Series Ball Valve Linkage Kits Product Bulletin

Published in U.S.A.                                                                                                 www.johnsoncontrols.com

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