M9000-520-4 Ball Valve Linkage Kit Installation Instructions

Вид документа	Інструкція з монтажу
Виробник	JCI
Код документа	m9000-520-4-ball-valve-linkage-kit-installation-instructions
Група обладнання	M9000-520-4 Ball Valve Linkage Kit
Сторінок	8
Мова документа	англійська
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Текст документа

Installation Instructions M9000-520-4
Issue Date July 1, 2005

M9000-520-4 Ball Valve Linkage Kit

Installation
Parts Included Special Tools Needed
Quantity Description Quantity Description
1* Actuator Mounting Bracket 1 No. 2 Phillips Screw Driver
1* Adjustable Anti-Rotation Slider 1 5/16 in. (8 mm) Square Socket or
1* No. 10-24 Carriage Screw for 3/8 in. (10 mm) 12-Point Socket for
Anti-Rotation Slider actuator

1* No. 10-24 Wing Nut for Anti-Rotation
Slider
1* No. 10 Split Lock Washer for IMPORTANT: The M9000-520-4 Ball Valve
Anti-Rotation Slider Linkage Kits are intended to control saturated steam,
1* No. 10 Flat Washer for Anti-Rotation
hot water, and chilled water flow under normal
Slider equipment operating conditions. Where failure or
malfunction of the M9000-520-4 Ball Valve Linkage
1 Drive Shaft
Kit could lead to personal injury or property damage
4 M5 (5 mm) x 16 mm Machine Screws to the controlled equipment or other property,
4 M5 x 0.8 Hex Nuts additional precautions must be designed into the
(Use on 1/2 through 1 in. valves) system. Incorporate and maintain other devices such
1 Manual Handle for Non-Spring Return as supervisory or alarm systems or safety or limit
Actuators Only controls intended to warn of, or protect against,
1 No. 4 Thread Forming Screw for failure or malfunction of the M9000-520-4 Ball Valve
Mounting the Manual Handle Linkage Kit.
1 Installation Instructions
* These items come factory assembled as one unit.
IMPORTANT: Mount the actuator within 90° of
the vertical position above the valve body. Failure to
do so may permit water or moisture to travel down
the valve stem, damaging the actuator and voiding
the warranty.

Note: The new style of VG18x1 and VG18x5 Series
Ball Valves has a different port configuration from the
old style of VG1644 valves. See Figure 1 and
Figure 2 when piping the valve.

© 2004 Johnson Controls, Inc. 1
Part No. 14-1297-21, Rev. A www.johnsoncontrols.com
Port A Port C Port A Port C
Coil Common Coil Common

Port B Bypass Port B Bypass

Figure 1: VG1000 Series Three-Way Ball Valve Figure 2: VG1000 Series Three-Way Ball Valve
(Port A Connected to Port C) (Port B Connected to Port C)

Installing an M9106 or M9109 Series Electric Actuator
M9106 and M9109 Series Electric Actuators require at 3. Install the linkage kit assembly onto the valve-
least 3 1/2 in. (89 mm) of clearance above the mounting flange. Make sure the side of the drive
actuator. shaft with only two grooved splines faces away
from the anti-rotation slider and that one set of
Note: The factory installs the adjustable anti-rotation
four grooved splines faces the anti-rotation slider.
slider for M9106 or M9109 Series Electric Actuators.
Note: Depending on the installation, position the
To install an M9000-520-4 linkage kit on an M9106 or
linkage kit assembly in any one of four 90°
M9109 Series Electric Actuator:
increments on the valve.
1. Insert the drive shaft into the bottom of the
4. Secure the linkage kit assembly to the mounting
mounting bracket while aligning the tab on the
flange of the valve using the M5 (5 mm) x 16 mm
drive shaft with the drive shaft slot on the bracket.
machine screws. For 1/2 through 1 in. valves you
After inserting the drive shaft tab through the slot
also need to use the four M5 x 0.8 hex nuts. The
in the bracket, turn the drive shaft so that the
1-1/4 through 2 in. valves have threaded holes in
surface with only two grooved splines faces away
the valve flange and do not require the hex nuts.
from the anti-rotation slider. With the drive shaft in
Hand tighten the screws evenly to avoid any side
this position, you can mount the linkage kit to the
loading on the mounting bracket.
valve.
5. Position the actuator coupler over the drive shaft
Note: The drive shaft has four sets of grooved
and insert the tab of the anti-rotation slider into the
splines located 90° apart. Three of the sets have
slot on the base of the actuator. Make sure the
four grooved splines, and the fourth set has two
actuator base rests squarely on all four standoffs,
grooved splines.
maintaining parallel alignment with the mounting
2. Rotate the valve stem manually several times bracket. Loosen the wing nut on the anti-rotation
using an adjustable wrench to break the torque slider, and move the anti-rotation slider toward the
that may have built up during long-term storage. actuator. Tighten the wing nut to secure the
Then rotate the stem to position the valve in the assembly in place.
normal position.
6. Secure the actuator coupler to the drive shaft
Note: Two-way valves in the fully open position using a 5/16 (8 mm) square socket or a 3/8 in.
have the index marking on the top of the valve (10 mm) 12-point socket. Tighten the set screw
stem, parallel with the direction of flow. Two-way 1/4 turn after the tip of the screw contacts the
valves in the fully closed position have the index shaft.
marking perpendicular to the direction of flow.
Three-way valves feature two index markings on IMPORTANT: Tighten the actuator set screw
the top of the valve stem, with one of the index 1/4 turn past finger tight. Overtightening the set
markings parallel to the common port. See screw may damage the linkage.
Figure 1 and Figure 2.
7. Install the manual handle on the drive shaft and
align the handle with the actuator coupler set
screw. Tighten the No. 4 Phillips thread-forming
screw to secure the assembly.

2 M9000-520-4 Ball Valve Linkage Kit Installation Instructions
For proper actuator wiring and commissioning Installing an M9206 Series Electric Actuator
instructions, refer to the M9106-xGx-2 Series Electric M9206 Series Electric Actuators require at least 4 in.
Non-Spring Return Actuators Installation Instructions (102 mm) of clearance above the actuator.
(Part No. 34-636-1085) and the M9109 Series Electric
Non-spring Return Actuators Installation Instructions Note: Discard the manual handle provided, because
(Part No. 34-636-1190). it is used with only non-spring return actuators.
To install the M9000-520-4 Linkage Kit on an
M9206 Series Electric Actuator:
1. Reposition the slider as shown in Figure 5. Loosen
the wing nut and remove the carriage screw and
anti-rotation slider. Move the anti-rotation slider to
the back of the mounting bracket as shown in
Figure 5. Secure the assembly using the carriage
screw, split lock washer, flat washer, and wing nut
provided. Loosely engage the wing nut only a few
turns on the carriage screw to reposition the
anti-rotation slider until after you mount the
actuator.

Figure 3: Two-Way Ball Valve with M9106 Actuator
(Valve Open Position)

Figure 5: M9206 Anti-rotation Slider
Mounting Location
2. Insert the drive shaft into the bottom of the
mounting bracket while aligning the tab on the
drive shaft with the drive shaft slot on the
Figure 4: Three-Way Ball Valve with M9106 mounting bracket. After inserting the drive shaft
Actuator (Port A Open to Port C) tab through the slot in the bracket, turn the drive
shaft so that the surface with only two grooved
splines faces away from the anti-rotation slider.
With the drive shaft in this position, you can mount
the linkage kit to the valve.
Note: The drive shaft has four sets of grooved
splines located 90° apart. Three of the sets have
four grooved splines, and the fourth set has two
grooved splines.

M9000-520-4 Ball Valve Linkage Kit Installation Instructions 3
3. Rotate the valve stem manually several times Locking Clip Coupler
in Position Splines
using an adjustable wrench to break the torque
on the Coupler
that may have built up during long-term storage.
Then, rotate the stem to position the valve for the
spring return position.
Note: Two-way valves in the fully open position Groove for the
have the index marking on the top of the valve Locking Clip
stem, parallel to the direction of flow. Two-way
valves in the fully closed position have the index
Locking
marking perpendicular to the direction of flow. Clip
Three-way valves feature two index markings on
the top of the valve stem, with one of the index
markings parallel to the common port. See
Figure 1 and Figure 2.
4. Install the linkage kit assembly onto the valve-
mounting flange. Make sure the side of the drive Figure 6: Changing the Position of the Coupler
shaft with only two grooved splines faces away
from the anti-rotation slider and that one set of IMPORTANT: For 0 to 93° rotation, the coupler
four grooved splines faces the anti-rotation slider. must fit as closely as possible to, but not on top of,
the metal plate at the spring return position.
Note: Depending on the installation, position the Improper placement may damage the coupler.
linkage kit assembly in any one of four 90°
increments on the valve. 8. Position the coupler between the actuator and the
linkage, and snap the locking clip securely into the
5. Secure the mounting bracket assembly to the
coupler groove to retain the coupler in the
mounting flange of the valve using the
actuator.
M5 (5 mm) x 16 mm drive machine screws. For
1/2 through 1 in. valves you also need to use the 9. Slide the actuator over the drive shaft and make
four M5 x 0.8 hex nuts. The 1-1/4 through 2 in. sure the actuator base rests squarely on all
valves have threaded holes in the valve flange and four standoffs, maintaining parallel alignment with
do not require the hex nuts. Hand tighten the the mounting bracket.
screws evenly to avoid any side loading on the
mounting bracket. 10. Insert the tab of the anti-rotation slider into the slot
on the base of the actuator. Slide the anti-rotation
6. Determine the desired actuator position on the slider toward the actuator and tighten the wing nut.
valve depending on the spring return position of
the valve. For proper actuator positioning for 11. Secure the actuator coupler to the drive shaft
two-way valves, see Figure 7 and Figure 9. For using a 5/16 (8 mm) square socket or a 3/8 in.
three-way valves, see Figure 1 and Figure 2. (10 mm) 12-point socket. Tighten the set screw
1/4 turn after the tip of the screw contacts the
a. If the valve fail position is Port A to Port C as shaft.
shown in Figure 1, position the actuator on the
valve as shown in Figure 8. IMPORTANT: Tighten the actuator set screw
b. If the valve fail position is Port B to Port C as 1/4 turn past finger tight. Overtightening the set
shown in Figure 2, position the actuator on the screw may damage the linkage.
valve as shown in Figure 10.
For proper actuator wiring and commissioning
Note: Notice the position of the spring return instructions, refer to the M9206 Series Electric Spring
arrows. Return Actuators Installation Instructions
7. If the coupler is on the top side of the actuator, (Part No. 34-1280-9).
remove the coupler. To change the coupler’s
position, pull the locking clip off the coupler, and
remove the coupler of the actuator. Reinsert the
coupler into either the Clockwise (CW) or
Counterclockwise (CCW) face of the actuator. The
coupler splines are designed to prevent inserting
the coupler at the wrong end of the rotation range.
See Figure 6.
4 M9000-520-4 Ball Valve Linkage Kit Installation Instructions
Figure 7: Two-Way Ball Valve with M9206 Actuator Figure 9: Two-Way Ball Valve with M9206 Actuator
(Valve Open Position) (Valve Closed Position)

Figure 8: Three-Way Ball Valve with M9206 Figure 10: Three-Way Ball Valve with M9206
Actuator (Spring Returned with Actuator (Spring Returned with
Port A Open to Port C) Port B Open to Port C)

M9000-520-4 Ball Valve Linkage Kit Installation Instructions 5
Minimum Clearance Required
3-1/2 in. (89 mm)

4-7/32
(107)
3-29/32
7-27/32
(100)
(199)
5-1/2
(140)

C B
C

E F
D

M9106
Two-Way Valve Three-Way Valve Two-Way Valve Three-Way Valve

Figure 11: Field-Installed M9106 or M9109 Series Electric Actuator

Table 1: M9106 and M9109 Actuated VG12x1, VG12x5, VG18x1, and VG18x5 Series Ball Valve
Dimensions, in. (mm)
Valve Size, A B C D E F
in. (DN)*
NPT BSPP/ NPT BSPP/
BSPT BSPT
1/2 (DN15) 6-19/64 21/32 1-7/32 2-33/64 2-5/8 (66.5) 11/32 (9) 1-1/4 (32) 1-5/16
(160) (17) (31) (64) (33.3)
3/4 (DN20) 6-19/64 21/32 1-7/32 2-51/64 2-15/16 11/32 (9) 1-13/32 1-15/32
(160) (17) (31) (71) (75) (36) (37.5)
1 (DN25) 6-3/8 3/4 (19) 1-19/64 3-13/32 3-19/32 11/32 (9) 1-11/16 1-13/16
(162) (33) (87) (91.5) (43) (45.8)
1-1/4 (DN32) 6-13/16 1-1/32 1-23/32 3-15/16 4-9/32 11/32 (9) 2 (51) 2-1/8
(173) (26) (44) (100) (108.5) (54.3)
1-1/2 (DN40) 6-31/32 1-9/64 1-57/64 4-21/64 4-21/32 11/32 (9) 2-1/8 (54) 2-11/32
(177) (29) (48) (110) (118.5) (59.3)
2 (DN50) 7-11/64 1-15/32 2-1/16 4-27/32 5-15/32 11/32 (9) 2-9/16 2-29/32
(182) (37) (53) (123) (139) (65) (74)
* On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

6 M9000-520-4 Ball Valve Linkage Kit Installation Instructions
* Add 1-11/32 in. (34 mm)
Minimum Clearance Required for models with auxiliary switches.
4 in. (102 mm)
7-1/4
(184) *
3-1/4
(83) 5-3/4
(146)

A
D

C B
C

E
F E
B F

M9206
Two-Way Valve Three-Way Valve Two-Way Valve Three-Way Valve

Figure 12: Field-Installed M9206 Series Electric Actuator

Table 2: M9206 Actuated VG12x1, VG12x5, VG18x1, and VG18x5 Series Ball Valve Dimensions, in. (mm)
Valve Size, A** B C D E F
in. (DN)*
NPT BSPP/ NPT BSPP/
BSPT BSPT
1/2 (DN15) 7-13/64 21/32 (17) 1-7/32 (31) 11/32 (9) 1-1/4 (32) 1-5/16 2-33/64 2-5/8
(183) (33.3) (64) (66.5)
3/4 (DN20) 7-13/64 21/32 (17) 1-7/32 (31) 11/32 (9) 1-13/32 1-15/32 2-51/64 2-15/16
(183) (36) (37.5) (71) (75)
1 (DN25) 7-9/32 3/4 (19) 1-19/64 11/32 (9) 1-45/64 1-13/16 3-13/32 3-19/32
(185) (33) (43) (45.8) (87) (91.5)
1-1/4 (DN32) 7-11/16 1-1/32 (26) 1-23/32 11/32 (9) 1-31/32 2-1/8 3-15/16 4-9/32
(195) (44) (50) (54.3) (100) (108.5)
1-1/2 (DN40) 7-7/8 (200) 1-9/64 (29) 1-57/64 11/32 (9) 2-11/64 2-11/32 4-21/64 4-21/32
(48) (55) (59.3) (110) (118.5)
* On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.
** For valve assemblies with M9206-Bxx-2S Series Actuators, subtract 19/32 (15 mm) from Dimension A (Column A).

M9000-520-4 Ball Valve Linkage Kit Installation Instructions 7
Repair Parts (Order Separately)
Code Number Description
M9000-600 Anti-rotation slider; includes bracket, carriage screw, split lock washer, flat washer, and wing nut.
M9000-602 Drive shaft
M9000-603 Manual handle; includes handle and a No. 4 thread-forming PLASTITE® screw.
M9206-602 M9206 hub locking clip
M9206-604 New hub designed to accommodate older M9206 actuators to M9000-520-4 linkage

Technical Specifications
Product M9000-520-4 Ball Valve Linkage Kit
Service* Hot Water, Chilled Water, 50/50 Glycol Solutions, and
15 psig (103 kPa) Saturated Steam for HVAC Systems
Ambient Operating -40 to 250°F (-40 to 121°C) for M9000-520-4 Linkage
Temperature** -4 to 125°F (-20 to 52°C) for M9106 and M9109 Series Actuators
-25 to 140°F (-32 to 60°C) for M9206 Series Actuators
Material Glass-Reinforced Thermoplastic Resin; UL 94 5 V Flame Class Rating
Shipping Weight 1.5 lb (0.68 kg)
* Proper water treatment is recommended; refer to VDI 2035 Standard.
** In steam applications, install the valve with the stem horizontal to the piping and wrap the valve and piping with
insulation.
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423 Published in U.S.A.
Milwaukee, WI 53201 www.johnsoncontrols.com

8 M9000-520-4 Ball Valve Linkage Kit Installation Instructions

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