| Вид документа | Інструкція з монтажу |
|---|---|
| Виробник | JCI |
| Код документа | m9000-51x-series-valve-linkage-kits-installation-instructions |
| Група обладнання | M9000-518 Valve Linkage Kit |
| Сторінок | 8 |
| Мова документа | англійська |
| Розмір файлу | 0.3 МБ |
Текст документа
14- 1201- 13, Rev . H
M9000-51x Series Valve Linkage Kits
Installation Instructions
M9000-51x Part No. 14-1201-13, Rev. H
Issued May 2016
Applications IMPORTANT: Do not cover the actuator with
Use the M9000-51x Series Valve Linkage Kits to field thermal insulating material. High ambient
mount Johnson Controls® M9124 Series Non-Spring temperatures may damage the actuator, and a hot
Return and M9220 Series Spring Return Electric water pipe, a steam pipe, or other heat source may
Actuators to Johnson Controls VG1000 Series Ball overheat it.
Valves. The dual centering bearing design of the
linkage maintains accurate stem alignment, eliminating Install VG12x1, VG12x5, VG18x1, and VG18x5 Series
side loading on the valve stem and stem seal, to Ball Valves with Port A as the inlet. VG1243 Series
provide longer seal life. The linkage kit venting and the reduced port models feature a black arrow on the
overall height of the linkage kit, as well as piping bottom of the valve outlet indicating the direction of
insulation, minimize heat transfer to the electric flow for proper piping. Pipe all other models in either
actuator in higher fluid temperature applications. direction.
Installation Contact the local Johnson Controls representative for
compatibility concerns before using VG1000 Series
Install the VG1000 Series Ball Valves with the actuator Ball Valves to control the flow of fluids other than those
at or above the centerline of the horizontal piping. outlined in the Technical Specifications table at the end
of this document.
IMPORTANT: In steam applications, install the
valve with the stem horizontal to the piping. Failure IMPORTANT: Take care to prevent foreign
to follow this precaution may shorten the life of the materials such as weld slag, thread burrs, metal
actuator. chips, and scale from entering the piping system.
This debris can damage or severely impede the
To minimize heat transfer in steam applications, wrap
operation of the valve by embedding itself in the
the valve and piping with insulation. Allow sufficient
seats, scoring the valve, and ultimately resulting in
clearance to remove the actuator.
seat leakage. If the debris becomes embedded in
Before installing the electric actuator, use an adjustable the seats, subsequent flushing and filtering of the
wrench to manually rotate the valve stem several piping system with the valve installed does not
times. Rotating the valve stem breaks the torque that remedy the problem.
may have built up during long-term storage.
Servicing the Actuator or Piping System
Wire all electrically actuated VG1000 Series Ball
When servicing the actuator or piping system:
Valves in accordance with applicable electrical code
requirements. Wire the input lines to the electric • disconnect the power supply to the actuator before
actuator correctly so that the valve moves in the proper servicing
direction.
IMPORTANT: Protect the actuator from dripping
water, condensation, and other moisture. Water or
moisture could result in an electrical short, which
may damage or affect the operation of the actuator.
M9000-51x Series Valve Linkage Kits Installation Instructions
1
Risk of Electric Shock. Risk of Property Damage.
Disconnect the power supply before making electrical Do not apply power to the system before checking all
connections. Contact with components carrying wiring connections. Short circuited or improperly
hazardous voltage can cause electric shock and may connected wires may result in permanent damage to
result in severe personal injury or death. the equipment.
Risque de décharge électrique. Risque de dégâts matériels.
Débrancher l'alimentation avant de réaliser tout Ne pas mettre le système sous tension avant d'avoir
branchement électrique. Tout contact avec des vérifié tous les raccords de câblage. Des fils formant
composants conducteurs de tensions dangereuses un court-circuit ou connectés de façon incorrecte
risque d'entraîner une décharge électrique et de risquent d'endommager irrémédiablement
provoquer des blessures graves, voire mortelles. l'équipement.
• relieve the pressure in the piping system
• reconnect the power supply after servicing
Parts Included
Table 1: Parts Included (Part 1 of 2)
Description Quantity
M9000-518 M9000-519
Actuator Mounting Bracket1 1 1
Adjustable Anti-Rotation Slider 1 1
M5 x 7 mm Machine Screws 2 2
Drive Shaft, Brown Color Index Mark1 — —
Drive Shaft, Purple Color Index Mark1 — —
Drive Shaft (No Index Mark)1 — —
Drive Shaft, Blue Color Index Mark1 1 —
Drive Shaft, Orange Color Index Mark1 — 1
Retaining Ring1 1 1
15 mm I.D. Bearing1 1 1
20 mm I.D. Bearing1 1 1
Plastic Standoffs1 4 3
Thermal Isolator 1 1
Nut, Hex, Flanged Serrated, M6 4 4
Nut, Hex, Flanged, M5 — —
Screw, Hex, Flanged, — —
M5 x 0.8 x 25 mm long
Screw, Hex, Flanged, 4 4
M6 x 1.0 x 25 mm long
Spring Lock Washer, M5 — —
M9000-51x Series Valve Linkage Kits Installation Instructions
2
Table 1: Parts Included (Part 2 of 2)
Description Quantity
M9000-518 M9000-519
Spring Lock Washer, 1/4 in. 4 4
Tag, Steamfitters 1 1
Installation Instructions 1 1
1. The factory assembles these items as one unit.
Special Tools Needed
Use a torque wrench to accurately tighten the screws Installation of M9000 Series Electric Actuators
or U-bolt clamp nuts to the specified torque, as A standard installation provides ample space to remove
specified further in this section. The noted hardware the actuator. M9124 Series Electric Actuators require
connects anti-rotation sliders to the linkage or holds the clearance of at least 3-1/2 in. (89 mm). M9220 Series
actuators to the linkage drive shaft. Electric Actuators require clearance of at least 4-1/2 in.
After you have assembled the actuator to the valve, (114 mm).
refer to the following documentation for proper actuator The anti-rotation sliders are not pre-installed on the
wiring and commissioning: linkage and, therefore, must be field installed. See
Table 2 for the distance from the centerline of the drive
IMPORTANT: Use copper conductors only. Make shaft to the outermost edge of the tab..
all wiring connections in accordance with local,
national, and regional regulations. Do not exceed Table 2: Default Settings for Anti-Rotation Sliders
the actuator’s electrical ratings. Linkage Kit Distance from Centerline to Tab
Model Inches Millimeters
• M9108, M9116, M9124, and M9132 Series Electric
Non-Spring Return Actuators Installation M9000-518 5-11/32 136
Instructions (Part No. 34-636-399) M9000-519 7-1/2 191
• M9220-AGx-3 Floating Electric Spring Return
Actuators Installation Instructions Tighten the screws holding the anti-rotation bracket to
(Part No. 34-636-1689) a torque of 21 to 25 lb·in (2.4 to 2.8 N·m).
• M9220-Bxx-3 On/Off Electric Spring Return Two-way valves in the fully open position have the
Actuators Installation Instructions index marking on the top of the valve stem parallel with
(Part No. 34-636-1239) the direction of flow. Two-way valves in the fully closed
position have the index marking perpendicular to the
• M9220-GGx-3 Proportional Electric Spring Return direction of flow.
Actuators Installation Instructions
(Part No. 34-636-1697) VG1841 and VG1845 Series Three-Way Ball Valves
have a different port configuration from VG1644 Series
Three-Way Valves.
M9000-51x Series Valve Linkage Kits Installation Instructions
3
VG1841, VG1845, VG1871, VG1875, VG1891, and
VG1895 Series Three-Way Valves use Port A as the Common
inlet from the coil, Port B as the bypass inlet, and Port
Port C as the common outlet. See Figure 1 and
Figure 2, ignoring the index marks on the M9000-51x
Linkage Kit drive shaft.
Normally Normally
FIG:VG1000-ii03
Open Port Closed Port
Port A Port C Figure 3: Top View of V 1644 Series
Coil Common
Three-Way Ball Valve
(Actuator Fully Counterclockwise)
FIG:VG1000-ii01
VG18A5 Three-Way Flanged Valves use Port A as the
Port B Bypass inlet from the coil, Port B as the bypass inlet, and
Port AB as the common outlet. See Figure 4 and
Figure 1: VG18x1 or VG18x5 Series Figure 5, and ignore the index marks on the
Three-Way Ball Valve M9000-51x Linkage Kit drive shaft.
(Port A Connected to Port C)
Port A Port AB
Coil Common
Port A Port C
Coil Common
FIG:3W_AtoAB
FIG:VG1000-ii02
Port B Bypass
Port B Bypass
Figure 4: VG18A5 Series Three-Way Flanged
Figure 2: VG18x1 or VG18x5 Series Ball Valve (Port A Connected to Port AB)
Three-Way Ball Valve
(Port B Connected to Port C)
VG1644 Series Three-Way Valves feature two index
markings on the top of the valve stem, with one of the Port A Port AB
index markings parallel with the common port. The two Coil Common
index markings on the top of the drive shaft must align
with the two index markings on the valve stem, as in
Figure 3.
FIG:3W_BtoAB
Port B Bypass
Figure 5: VG18A5 Series Three-Way Ball Valve
(Port B Connected to Port AB)
M9000-51x Series Valve Linkage Kits Installation Instructions
4
To perform a standard installation, see Figure 6 5. For the M9206, M9210, and M9220 Series Spring
through Figure 7 and proceed as follows: Return Actuators, determine the desired spring
return direction. The actuators should spring return
1. For all valves, rotate the stem manually several
clockwise, as viewed from above the actuator, for a
times using an adjustable wrench to break the
normally closed valve (with Port A closed).
torque that may have built up during long-term
storage. Then, rotate the stem to position the valve 6. Position the actuator coupler over the drive shaft
for the appropriate service. and insert the tab of the anti-rotation slider into the
slot on the base of the actuator. Check that the
IMPORTANT: Do not attempt to manually rotate the actuator base rests squarely on all standoffs,
drive shaft while the actuator is installed without first maintaining parallel alignment with the mounting
releasing the actuator gears. Manually rotating the bracket.
drive shaft without releasing the actuator gears may
Note: If the slider has not been previously secured,
result in permanent damage to the actuator.
secure the slider to the mounting bracket using a 1/4 in.
2. Place the thermal isolator over the valve actuator (6 mm) blade screwdriver and the two M5 x 7 mm
mounting flange aligning the holes in the thermal machine screws provided. Tighten these screws to a
isolator with the holes in the mounting flange. torque of 21 to 25 lb·in (2.4 to 2.8 N·m).
3. Install the mounting bracket assembly onto the 7. To secure the M9124 and M9220 Series Actuators
thermal isolator and valve mounting flange. For all to the linkage drive shaft, evenly tighten the two
Two-Way and VG1644 Series Three-Way Valves, clamp nuts on the U-bolt of the actuator coupler to
make sure the index markings on the top of the a torque of 100 to 125 lb·in (11.3 to 14.1 N·m).
stem match the position of the index markings on Note: For all Two-Way and VG1644 Three-Way
the valve. When a two-way valve is fully open, the Valves, check that the color-coded index marking
flats of the shaft end are parallel to the valve. remains aligned with the desired index marking on the
Note: Depending on the installation, position the top surface of the mounting bracket.
mounting bracket assembly in any of the eight 45° Repair Information
increments as indicated by the index markings on the
top surface of the mounting bracket. If the M9000-51x Series Valve Linkage Kit fails to
operate within its specifications, replace the unit. For a
4. Secure the mounting bracket assembly to the replacement linkage kit, contact the nearest
mounting flange of the valve, using the Johnson Controls representative.
M5 x 16 mm, M5 x 25 mm, or M6 x 25 mm
standard hex machine screws provided. Use the
serrated washer head nuts and the lock washers
provided for all valves that do not have tapped
holes in the mounting flange. Using a cross pattern
sequence, apply 35 to 45 lb·in (4.0 to 50 N·m) to
the machine screws to avoid any side loading on
the mounting bracket.
M9000-51x Series Valve Linkage Kits Installation Instructions
5
Typical
M9124 Series
Electric Actuator
Adjustable
Anti-Rotation Slider
Standoffs
(Four Locations)
Mounting Bracket
Machine Screws
M5 x 7 mm
Machine Screws
(Two Locations)
Drive Shaft
Thermal Spacer
NOTE: Align the thermal spacer with
the pocket side towards the valve.
Spring Lock Washers
Serrated Washer Head Nuts
Typical VG1000 Series FIG:m9124_exp
Flanged Ball Valve
Figure 6: Exploded View of M9124 Series Electric Actuator Field Installation
M9000-51x Series Valve Linkage Kits Installation Instructions
6
Typical
M9220 Series
Electric Actuator
Adjustable
Standoffs Anti-Rotation Slider
(Three Locations)
Mounting Bracket
Machine Screws
M5 x 7 mm
Machine Screws
(Two Locations)
Drive Shaft Thermal Spacer
NOTE: Align the thermal spacer with
the pocket side towards the valve.
Spring Lock Washers
Serrated Washer Head Nuts
FIG:m9220_exp
Typical VG1000 Series
Flanged Ball Valve
Figure 7: Exploded View of M9220 Series Electric Actuator Field Installation
M9000-51x Series Valve Linkage Kits Installation Instructions
7
Technical Specifications
M9000-51x Series Ball Valve Linkage Kits
Service Hot water, chilled water, 50/50 glycol solutions and low pressure steam
Maximum Actuator Fluid Temperature 284°F (140°C)
Limits
Maximum Steam Service 25 psig saturated steam 267°F (130°C)
Minimum Ambient Operating Temperature -40°F (-40°C)
-4°F (-20°C)
Maximum Ambient Operating Temperature 122°F (50°C)
131°F (55°C)
Enclosure NEMA 3R, IP32
Material Bracket Aluminum
Anti-Rotation Slider 1018 Steel
Drive Shaft 12L14 Steel
Standoff Thermoplastic Resin
Thermal Isolator Glass-filled Nylon, heat stabilized
Shipping Weight 1.5 lb (0.68 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
European Single Point of Contact: NA/SA Single Point of Contact: APAC Single Point of Contact:
JOHNSON CONTROLS JOHNSON CONTROLS JOHNSON CONTROLS
WESTENDHOF 3 507 E MICHIGAN ST C/O CONTROLS PRODUCT MANAGEMENT
45143 ESSEN MILWAUKEE WI 53202 NO. 22 BLOCK D NEW DISTRICT
GERMANY USA WUXI JIANGSU PROVINCE 214142
CHINA
Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. © 2016 Johnson Controls, Inc.
M9000-51x Series Valve Linkage Kits Installation Instructions
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