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M9000-330 and M9000-340 Series Weather Shield Enclosures Installation Instructions

Вид документаІнструкція з монтажу
ВиробникJCI
Код документаm9000-330-and-m9000-340-series-weather-shield-enclosures-installation
Група обладнанняM9000-330 Series Weather Shield
Сторінок8
Мова документаанглійська
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Текст документа

14- 1330- 26, Rev . B

M9000-330 and M9000-340 Series Weather Shield
Enclosures
Installation Instructions                                                         Part No. 14-1330-26, Rev. B
                                                                                                Issued June 2016

Applications                                                Installation
The M9000-330 and M9000-340 Weather Shield                  Refer to the following documentation for more
Enclosures are cost-effective and durable weather           information on the M9000 Series Electric Actuators and
shields designed to provide a degree of protection for a    Valve Linkages used with the M9000-330 and
single Johnson Controls® M9000 Series Electric              M9000-340 Weather Shield Enclosures:
Actuator used in ball valve applications in conjunction
                                                            •   M9108, M9116, M9124, and M9132 Series Electric
with a M9000-51x Series Valve Linkage Kit. These
                                                                Non-Spring Return Actuators Installation
weather shield enclosures are manufactured to
                                                                Instructions (Part No. 34-636-399)
National Electrical Manufacturers’ Association (NEMA)
5 specifications and protect the electric actuator from     •   M9210-GGx-3 Proportional Electric Spring Return
corrosion, rain, freezing rain, sleet, and snow. The            Actuators Installation Instructions
enclosure can be mounted indoors or outdoors;                   (Part No. 34-636-1662)
however, it may not prevent externally formed ice from
                                                            •   M9220-AGx-3 Floating Electric Spring Return
restricting the motion of the rotary shaft.
                                                                Actuators Installation Instructions
Each enclosure is constructed of impact-grade ABS               (Part No. 34-636-1689)
plastic that provides excellent impact resistance. The
                                                            •   M9220-Bxx-3 On/Off Electric Spring Return
cover features ultraviolet inhibitors that extend service
                                                                Actuators Installation Instructions
life by preventing the cover from becoming brittle or
                                                                (Part No. 34-636-1239)
damaged by the sun or other environmental elements.
The transparent cover provides an unobstructed view         •   M9220-GGx-3 Proportional Electric Spring Return
of the electric actuator without having to disassemble          Actuators Installation Instructions
the enclosure. An appliance cord (for the M9000-330             (Part No. 34-636-1697)
model) enables installation of control wiring, and a
                                                            •   M9000-51x Series Valve Linkage Kits Installation
form-fitting seal prevents water or moisture from
                                                                Instructions (Part No. 14-1201-13)
entering the unit and damaging the actuator.

 IMPORTANT: The M9000-330 and M9000-340
 Weather Shield Enclosures only provide protection
 for the Johnson Controls M9000 Series Electric
 Actuator used in ball valve applications. To ensure
 proper operation, check that all associated
 equipment used in the application is suitable for the
 surrounding environment.

                          M9000-330 and M9000-340 Series Weather Shield Enclosures
                                          Installation Instructions
                                                      1
Parts Included
Table 1: Parts Included in M9000-330 and M9000-340 Weather Shield Enclosure Kits
            Quantity                Description
 M9000-3301       M9000-3401
 1                1                 Enclosure Base and Seal Assembly
 1                1                 Cover and Gasket
 4                4                 Cover Screw
 1                1                 Anti-Rotation Bracket
 1                1                 Weather Shield Enclosure Mounting Plate
 2                4                 M4 Plain Washer
 2                4                 M3-0.5 x 8 mm Machine Screw
 4                –                 #6-32 x 1/2 in. Fillister Screw
 4                –                 #6-32 Serrated Nut
 –                4                 #10-32 x 1-3/4 in. Fillister Screw
 –                4                 #10-32 Serrated Nut
 3                4                 M5 x 16 Serrated Hex Screw
 3                4                 M5 Serrated Nut
 2                2                 Terminal Block, 4 Position, Pluggable, 26-12 AWG
 2                2                 Terminal Block, 3 Position, Pluggable, 26-12 AWG
 2                2                 Strain Relief Conduit Fittings with 1/2 in. National Pipe Straight Mechanical (NPSM) Exit2
 1                1                 Cap, Plug
 –                1                 M9210/M9220 Actuator Stand-off
 1                –                 Appliance Cord - 6 Conductor, 18 AWG Wire Gauge, 43 in. (109 cm)

1.   This kit does not include the M9000-51x Series Valve Linkage Kit (Figure 2). This item must be ordered separately.
2.   It is recommended that 1/2 in. liquid-tight conduit and 1/2 in. National Pipe Thread (NPT) liquid-tight fittings (purchased
     locally) be used to terminate the control wiring to the weather shield enclosure strain relief conduit fittings.

                M9000-330 and M9000-340 Series Weather Shield Enclosures Installation Instructions

                                                                  2
Dimensions

                                                                                              FIG:dmns

                                                               B

                                      A

                                                                                          C

                       Figure 1: Weather Shield Enclosure Dimensions, in. (mm)
                                            (See Table 2.)

Table 2: Weather Shield Enclosure Dimensions, in. (mm)
Dimension              Weather Shield Enclosure
                       M9000-330                                   M9000-340
A                      7-7/8 (200)                                 13-3/8 (340)
B                      4-23/32 (120)                               5-29/32 (150)
C                      3-29/32 (99)                                5-1/16 (129)

            M9000-330 and M9000-340 Series Weather Shield Enclosures Installation Instructions

                                                    3
Mounting
The M9000-330 and M9000-340 Weather Shield
Enclosure Kits are shipped from the factory partially
assembled, with the cover held in place using the four
cover screws included with the kit. The remainder of
the parts required for mounting can be found inside the
enclosure.

                                                                   Cover and gasket assembly

                                                                M3 x 8 mm screws

                                                                 Anti-rotation bracket
                     #6-32 x 1/2iin. screws
                                                                   Weather shield plastic base

                                                              M5 x 16 mm serrated
                                                              hex head screws

                                                                 Enclosure mounting plate

                         M6 x 25 mm screws                     Aluminum actuator
                                                               mounting base

                                                               Linkage input shaft
                           Thermal spacer

                                                                   M6 lock washers and nuts

                                                                                            FIG:vg12a5_m9124_330

  Figure 2: Exploded View of VG12A5 Series Flanged Ball Valve with M9124 Non-Spring Return Actuator
                                  and M9000-330 Weather Shield Kit

             M9000-330 and M9000-340 Series Weather Shield Enclosures Installation Instructions

                                                          4
                                                                    Cover and gasket assembly

                                                          M3 x 8 mm screws

               10-32 x 1-3/4 in. screws                      Anti-rotation bracket

                                                                    Weather shield plastic base

                M5 x 16 mm serrated                                Enclosure mounting plate
                hex head screws

                                                               Aluminum actuator
                 M6 x 25 mm screws                             mounting bracket

                                                         Linkage input shaft
                   Thermal spacer

                                                           M6 Lock washers and nuts

                                                                                              FIG:vg12a5_m9220_340

Figure 3: Exploded View of VG12A5 Series Flanged Ball Valve with M9220 Spring Return Actuator and
                                  M9000-340 Weather Shield Kit

          M9000-330 and M9000-340 Series Weather Shield Enclosures Installation Instructions

                                                  5
                                                                                Cover and gasket assembly

                                                                           M3 x 8 mm screws
                                                                            Anti-rotation bracket

                                  Stand-off
                  10-32 x 1-3/4 in. screws
                                                                                Weather shield plastic base

                          M5 x 16 mm serrated                                    Enclosure mounting plate
                          hex head screws

                             M5 x 25 mm screws                           Aluminum actuator mounting bracket

                                                                     Linkage input shaft

                                                                                                              FIG:vg124x_m9220_340
                                Thermal spacer

  Figure 4: Exploded View of VG124x Series NPT Threaded Ball Valve with M9220 Spring Return Actuator
                                    and M9000-340 Weather Shield

Mount the weather shield enclosure onto the
M9000-51x Series Valve Linkage as follows:
1. Loosen the four cover screws using a No.1 Phillips
   screwdriver, and remove the cover assembly from
   the enclosure base.
                                                                          Brass Insert
2. Insert the small brass expanding inserts into the
   weather shield plastic base as indicated on
   Figure 5 to provide threading for M3 screws.
3. Orient the anti-rotation bracket onto the enclosure
   as illustrated in Figure 5.
                                                                                                     Anti-Rotation
Note: The anti-rotation bracket must be oriented                                                       Bracket
properly in order for the anti-rotation tab to align with            Anti-Rotation
the slot on the electric actuator.                                     Bracket

4. Secure the anti-rotation bracket and the actuator
   standoff (standoff is for M9000-340 only) to the
                                                                                                                                     FIG:rtbrkt
   threaded brass inserts of the enclosure base using                M9000-330                        M9000-340
   four M3 x 8 mm Phillips screws and M4 washers
   included with the kit. Tighten the Phillips screws to        Figure 5: Proper Orientation of the Anti-Rotation
   a torque of 5 to 8 lb·in (0.57 to 0.90 N·m).                                     Bracket

               M9000-330 and M9000-340 Series Weather Shield Enclosures Installation Instructions

                                                            6
5. Place the thermal spacer on top of the ball valve          10. Install the two conduit fittings included with the kit
   mounting flange aligning the holes in the thermal              into the enclosure base and secure them in place
   spacer with the mounting holes of the valve. The               using the threaded hex nuts.
   inner holes of the thermal spacer are used for
   1/2 through 2 in. ball valves and the outer holes           IMPORTANT: The conduit fittings must be installed
   are used for the 2-1/2 through 4 in. flanged ball           properly to ensure a tight seal. Water or moisture
   valves.                                                     may damage or affect the operation of the electric
                                                               actuator within the enclosure.
6. Mount the aluminum actuator mounting bracket to
   the thermal spacer and ball valve using either the         11. For the M9000-330 kit, insert the appliance cord
   four M5 x 25 mm or M6 x 25 mm screws. For some                 into one of the conduit fittings so that the cable
   models, this may require the use of the four M5 or             wrapping is visible inside the enclosure. For the
   M6 serrated hex nuts.                                          M9000-340 kit, feed the appliance cord(s) of the
7. Mount the linkage plate to the mounting bracket                actuator through the conduit fittings.
   using the M5 x 16 mm serrated hex head screws              12. Install the actuator to the enclosure/linkage
   and M5 serrated nuts. Hand tighten only to allow               assembly. Insert the actuator anti-rotation slots
   the linkage plate to be aligned with the weather               over the anti-rotation tab of the bracket from
   shield plastic base as in Step 8. The M9000-330 kit            Step 4.
   has three screws and the M9000-340 kit has four
   screws.                                                    13. Center the shaft in the actuator hub. Secure the
                                                                  actuator coupler assembly to the shaft following the
8. Install the weather shield plastic base over the               actuator mounting instructions.
   linkage input shaft. Move linkage plate until the
   holes in the weather shield base align with the            Note: Refer to the documentation included with the
   holes in the linkage mounting plate. Remove the            electric actuator and valve linkage for complete
   weather shield plastic base and tighten the M5             installation instructions.
   screws to torque of 41 to 45 lb·in (4.6 to 5.1 N·m).       14. Tighten the conduit fitting to a torque of 10 to 15
9. Replace the weather shield plastic base over the               lb·in (1.1 to 1.7 N·m) to secure the appliance cord
   linkage input shaft and secure to the linkage plate            in place.
   using the #6-32 x 1/2 in. screws and #6-32                 15. Reinstall the cover and gasket assembly and
   serrated hex nuts (M9000-330 kit) or the #10-                  secure it in place using the four cover screws
   32 x 1-3/4 in. screws and the #10-32 serrated hex              included with the kit. Tighten the cover screws to a
   nuts (M9000-340 kit) using a torque of 21 to                   torque of 5 to 8 lb·in (0.6 to 0.9 N·m).
   25 lb·in (2.4 to 2.8 N·m).
                                                              16. If one of the conduit fittings remains unused, seal
                                                                  the fitting using the cap plug included with the
                                                                  enclosure kit.
                                                              Repair Information
                                                              If the M9000-330 or M9000-340 Series Weather Shield
                                                              Enclosure fails to operate within its specifications,
                                                              replace the unit. For a replacement weather shield,
                                                              contact the nearest Johnson Controls representative.

              M9000-330 and M9000-340 Series Weather Shield Enclosures Installation Instructions

                                                          7
Technical Specifications
M9000-330 and M9000-340 Weather Shield Enclosures
 Materials                      Enclosure                 Impact-Grade ABS Plastic
                                Enclosure Seal            Nitrile
                                Cover                     Transparent Impact-Grade ABS Plastic with Ultraviolet Inhibitors
                                Cover Gasket              Neoprene
 Weather Shield Rating                                    NEMA 5, IP54
 Actuator Ambient               M9108, M9116,             -4 to 122°F (-20 to 50°C)
 Operating                      M9124, and M9132
 Temperature Limits
                                M9210 and M9220           -40 to 131°F (-40 to 55°C)
 Weather Shield Enclosure Ambient Storage                 -40 to 176°F (-40 to 80°C)
 Temperature Limits
 Electrical Connections                                   Strain Relief Conduit Fittings with 1/2 in. National Pipe Straight Mechanical
                                                          (NPSM) Exit
 Shipping Weight                M9000-330                 3.2 lb (1.45 kg)
                                M9000-340                 4.2 lb (1.9 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

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                                    All other marks herein are the marks of their respective owners. © 2016 Johnson Controls, Inc.

                 M9000-330 and M9000-340 Series Weather Shield Enclosures Installation Instructions

Published in U.S.A.                                                     8                                           www.johnsoncontrols.com

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