| Вид документа | Технічний документ |
|---|---|
| Виробник | JCI |
| Код документа | Lubricated-Climate-Control |
| Сторінок | 12 |
| Мова документа | англійська |
| Розмір файлу | 0.8 МБ |
Текст документа
Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. Lit-1921090
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AS Series Simplex and AD Series Duplex -&,
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Lubricated Climate Control Air Compressors VWDQGDUG
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VLPSOH[ìïWLIý GXSOH[êïWLIý • an available alternator assembly on duplex
models alternates compressor use, and
automatically provides a second unit for
standby or extra demand. A deluxe
alternator offers individual operation of
either compressor, if desired, and provides
for field modification of operating voltage.
Accessories
• Included:
- vibration mounting pads
- crankcase filled with Johnson Controls
F-1000-383 compressor oil
Simplex 1 hp with Air Dryer Duplex 3hp with Deluxe Alternator - intake filter-silencers on all models
• Not included:
Description • calibrated pressure electric switches - manual power supply disconnect switch
provide automatic cut-in and cut-out
The AS Series Simplex and AD Series • Optional
Duplex Air Compressors are designed and • an unloading feature provides loadless
- factory mounted Johnson Controls
factory tested to meet the most demanding starting
A-4412-1 Air Dryer with air purification
specifications for low oil carryover and long • an auxiliary, crankshaft-driven fan and air system available on 1/2 through
life in the climate control industry. control shroud are designed to achieve 3 hp models
low head temperatures and minimal oil - refer to the selection chart for additional
Features carryover options
• receiver tank is ASME coded and also • duplex units consist of two equally rated
meets the requirements of California motor compressor assemblies mounted To Order
Ordinance 462 (L) (2) on a single receiver tank Specify the code number from the following
• an ASME safety relief valve set and selection chart.
sealed at 115 psig is included
Specifications
AS Series Simplex and AD Series Duplex Lubricated Climate Control Air Compressors Performance
Base Model Motor hp Compressor rpm Compressor Capacity acfm (a)
AS and AD - 105 1/2 805 1.8
AS and AD - 005
AS and AD - 107
3/4 1000 2.5
AS and AD - 007
AS and AD - 110
1 675 (b) 745 (c) 3.7 (b) 4.1 (c)
AS and AD - 010
AS and AD - 015 1-1/2 990 (b) 1,055 (c) 5.2 (b) 5.9 (c)
(b) (c) (b)
AS and AD - 020 2 740 795 8.2 9.0 (c)
AS and AD - 030 3 850 (d) 775 (e) 12.0 (d) 13.2 (e)
AS and AD - 050 5 660 (f) 685 (g) 22.0 (f) 24.2 (g)
(f) (g) (f)
AS and AD - 075 7-1/2 965 810 31.5 34.6 (g)
(h) (i) (h)
AS and AD - 100 10 800 710 39.0 42.5 (i)
(a) Actual cubic feet per minute from one pump at 100% runtime at 80 psig (560 kPa), with clean inlet air filter installed.
(b) Models Prior to 6/1/98 (d) Models Prior to 9/15/98 (f) Models Prior to 7/20/98 (h) Models Prior to 2/28/99
(c) Models After 6/1/98 (e) Models After 9/15/98 (g) Models After 7/20/98 (i) Models After 2/28/99
Note: De-rate the values listed above by 3% for every 1000 feet above sea level.
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 02/99 Johnson Controls, Inc
1/12
Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. Lit-1921090
AS Series Simplex and AD Series Duplex Lubricated Climate Control Air Compressors
(Continued)
Selection Chart
A
OR
Configuration
Simplex = S OR
Duplex = D
OR Simplex Air Compressors Duplex Air Compressors
Starter Options Alternators Options
None =0 Basic Deluxe
Motor Horsepower, 3ø, 208/230V Starter =3 0= None =0
Voltage Phase 3ø, 460V Starter =4 2= 3ø, 208V =A
1ø, 115V Starter =5 3= 3ø, 230V =B
1ø Horsepower 3ø 1ø, 208/230V Starter =6 4= 3ø, 460V =C
105 = 1/2 = 005 5= 1ø, 115V =E
107 = 3/4 = 007 1ø vs 3ø selection 6= 1ø, 208V = NA
110 = 1 = 010 must agree with base 7= 1ø, 230V =G
NA = 1-1/2 = 015 model selection.
NA = 2 = 020 1ø vs 3ø selection
NA = 3 = 030 must agree with base
NA = 5 = 050 model selection.
NA = 7-1/2 = 075
NA = 10 = 100
Tank Drain/Dryer Options
Manual Drain,
Tank Size No Dryer = 1
(Gallons) Available on: Auto Drain,
No Dryer = 2
30 = 1 1/2 Through 1-1/2 hp Simplex and Duplex Models Manual Drain,
60 = 2 3/4 Through 2 hp Simplex Models with Dryer = 3
80 = 3 2 Through 7-1/2 hp Simplex Models and 1/2 through 3 hp Duplex Models Auto Drain,
120 = 4 5 Through 10 hp Simplex Models and 3 through 7-1/2 hp Duplex Models with Dryer = 4
200 = 5 7-1/2 Through 10 hp Simplex Models and 5 through 10 hp Duplex Models
Available on
1/2 through 3 hp
models only.
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 02/99 Johnson Controls, Inc
2/12
Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. Lit-1921090
AS Series Simplex and AD Series Duplex Lubricated Climate Control Air Compressors
(Continued)
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Repair Parts
Call- Qty. of Kits
Code Number Description
out Req’d per Pump
Intake Filter Element Kits:
Motor Horsepower
A-005-6023 1/2 1
A-010-6023 (a) A-005-6023 (b) 3/4 1
A-010-6023 (c) A-010-6023NP (d) 1, 1-1/2 1
A
(c)
A-010-6023 (c)
A-030-6023NP (d) 2 2 1 (d)
A-030-6023 (e) A-030-6023NP (f) 3 2 (e) 1 (f)
A-075-6005 (g) A-030-6023NP (h) 5, 7-1/2 2
(i) (j) 10 3
A-075-6005 A-030-6023NP
A-200-6005 15, 20 2
(a) Models Prior to 8/1/90 (c) Models Prior to 6/1/98 (e) Models Prior to 9/15/98 (g) Models Prior to 7/20/98 (i) Models Prior to 2/28/99
(b) Models After 8/1/90 (d) Models After 6/1/98 (f) Models After 9/15/98 (h) Models After 7/20/98 (j) Models After 2/28/99
:$51,1*üýýý5HIHUUHGýWH[Wý7DEOHIRRWQRWHVýLQýGLVFRQQHFWHGýWH[WýIUDPH
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 02/99 Johnson Controls, Inc
3/12
Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. Lit-1921090
AS Series Simplex and AD Series Duplex Lubricated Climate Control Air Compressors
(Continued)
Repair Parts (Continued)
Call- Qty. of Kits
Code Number Description
out Req’d per Pump
Drive Belt Kits
Motor Horsepower Size
A-005-6006 1/2 A-42 1
A-010-6006 (a) A-005-6006 (b) 3/4 A-43 (a) A-42 (b) 1
A-010-6006 1 A-43 1
A-015-6006 (c) A-015-6006NP (d) 1-1/2 A-45 (c) A-46 (d) 1
A-020-6006 (c)
A-020-6006NP (d) 2 A-61 (c) A-65 (d) 1
B
(e) (f) 3 A-62 1
A-030-6006 A-030-6006NP
(g) (h) 5 (80 and 120 Gallon Tank) A-65 2
A-050-6006 A-050-6006NP
A-075-6046 (g) A-075-6046NP (h) 7-1/2 (80 and 120 Gallon Tank) A-67 2
(g) (h) 7-1/2 (200 Gallon Tank) A-75 2
A-075-6056 A-075-6056NP
A-100-6006 (i) A-100-6006NP (j) 10 A-80 (i) A-84 (j) 2
A-150-6006 15 B-92 2
A-200-6006 20 B-96 2
Belt Guard Kits: Includes belt guard, belt guard support
(3/4 through 1-1/2 hp models only), and belt guard bracket.
Motor Horsepower Tank Size
A-010-6012 1/2 30 and 80 Gallon 1
A-010-6012 3/4 30, 60, and 80 Gallon 1
A-010-6012 1 30, 60, and 80 Gallon 1
A-010-6012 1-1/2 30, 60, and 80 Gallon 1
C
A-020-6012 2 60 and 80 Gallon 1
A-020-6012 3 80 and 120 Gallon 1
A-050-6012 5 80 and 120 Gallon 1
A-100-6012 5 200 Gallon 1
A-050-6012 7-1/2 80 and 120 Gallon 1
A-100-6012 7-1/2 200 Gallon 1
A-100-6012 10 120 and 200 Gallon 1
Cooling Fan Shroud Kits:
Motor Horsepower
A-005-6013 1/2 1
A-010-6013 (a) A-005-6013 (b) 3/4 1
(c) (d) 1, 1-1/2 1
A-010-6013 N/A
(c) (d)
D
A-020-6013 A-020-6013NP 2 1
A-030-6013 (e) A-030-6013NP (f) 3 1
(g) (h) 5 1
A-050-6013 A-050-6013NP
(g) (h) 7-1/2 1
A-050-6013 A-075-6013NP
A-100-6013 (i) A-100-6013NP (j) 10 1
(a) Models Prior to 8/1/90 (c) Models Prior to 6/1/98 (e) Models Prior to 9/15/98 (g) Models Prior to 7/20/98 (i) Models Prior to 2/28/99
(b) Models After 8/1/90 (d) Models After 6/1/98 (f) Models After 9/15/98 (h) Models After 7/20/98 (j) Models After 2/28/99
:$51,1*üýýý5HIHUUHGýWH[Wý7DEOHIRRWQRWHVýLQýGLVFRQQHFWHGýWH[WýIUDPH
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 02/99 Johnson Controls, Inc
4/12
Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. Lit-1921090
AS Series Simplex and AD Series Duplex Lubricated Climate Control Air Compressors
(Continued)
Repair Parts (Continued)
Call- Qty. of Kits
Code Number Description
out Req’d per Pump
Pump and Flywheel Kits:
Motor Horsepower
A-005-6001 1/2 1
A-010-6001 (a) A-005-6001 (b) 3/4 1
A-010-6001NP 1, 1-1/2 1
E
A-020-6001NP 2 1
A-030-6001NP 3 1
A-050-6001NP 5 1
A-075-6001NP 7-1/2 1
A-100-6001NP 10 1
Valve Plate Kits: Includes one head gasket, one valve plate, and one valve spacer.
Motor Horsepower
A-005-6002 1/2 1
A-010-6002 (a) A-005-6002 (b) 3/4 1
A-010-6002 (c) A-010-6002NP (d) 1, 1-1/2 1
F
A-020-6002 (c) A-020-6002NP (d) 2 2
(e) (f) 3 2
A-030-6002 A-030-6002NP
A-075-6002 (g) A-050-6002NP (h) 5 2
(g) (h) 7-1/2 2
A-075-6002 A-075-6002NP
A-075-6002 (i) A-075-6002NP (j) 10 3
Cylinder and Ring Kits: Includes one cylinder, two compression rings, one oil control
ring, one head gasket, one valve spacer, and one cylinder gasket.
Motor Horsepower
A-005-6004 1/2 1
A-010-6004 (a) A-005-6004 (b) 3/4 1
A-010-6004 (c) A-010-6004NP (d) 1, 1-1/2 1
G
A-020-6004 (c) A-020-6004NP (d) 2 2
(e) (f) 3 2
A-030-6004 A-030-6004NP
A-075-6004 (g) A-050-6004NP (h) 5 2
(g) (h) 7-1/2 2
A-075-6004 A-075-6004NP
A-075-6004 (i) A-075-6004NP (j) 10 2 or 3
(a) Models Prior to 8/1/90 (c) Models Prior to 6/1/98 (e) Models Prior to 9/15/98 (g) Models Prior to 7/20/98 (i) Models Prior to 2/28/99
(b) Models After 8/1/90 (d) Models After 6/1/98 (f) Models After 9/15/98 (h) Models After 7/20/98 (j) Models After 2/28/99
:$51,1*üýýý5HIHUUHGýWH[Wý7DEOHIRRWQRWHVýLQýGLVFRQQHFWHGýWH[WýIUDPH
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 02/99 Johnson Controls, Inc
5/12
Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. Lit-1921090
AS Series Simplex and AD Series Duplex Lubricated Climate Control Air Compressors
(Continued)
Repair Parts (Continued)
Call- Qty. of Kits
Code Number Description
out Req’d per Pump
Spare Gasket Kits: Includes one head gasket, one valve spacer, and one cylinder
gasket.
Motor Horsepower
(k) 1/2 1
A-005-6003
(a) (k) (b) (k) 3/4 1
A-010-6003 A-005-6003
H
A-010-6003 (k) 1, 1-1/2 1
A-020-6003 (k) 2 1
A-030-6003 (k) 3 1
A-050-6003 (k) 5, 7-1/2 1
A-100-6003 (k) 10 1
Motor Pulley Kits:
Motor hp Type
A-005-6007 1/2 1A-4.4 in. P.D., 5/8 in. Bore 1
A-007-6007 (a) A-007-6037 (b) 3/4 1A-3.2 in. P.D., 5/8 in. Bore (a) 1A-5.8 in. P.D., 5/8 in. Bore (b) 1
A-110-6007 1 (Single-Phase) 1A-4.0 in. P.D., 5/8 in. Bore 1
A-010-6007 1 (Three-Phase) 1A-4.0 in. P.D., 7/8 in. Bore 1
J
A-015-6007 1-1/2 1A-6.0 in. P.D., 7/8 in. Bore 1
A-020-6007 2 1A-5.5 in. P.D., 7/8 in. Bore 1
A-030-6007 (e) A-030-6007NP (f) 3 1A-6.2 in. P.D., 1-1/8 in. Bore (e) 1A-6.0 in. P.D., 1-1/8 in. Bore (f) 1
A-050-6007 (g) A-050-6007NP (h) 5 2A-5.6 in. P.D., 1-1/8 in. Bore 1
(g) (h) 7-1/2 (g) (h) 1
A-075-6007 A-075-6007NP 2A-8.2 in. P.D., 1-3/8 in. Bore 2A-7.6 in. P.D., 1-3/8 in. Bore
A-100-6007 (i) A-100-6007NP (j) 10 2A-7.6 in. P.D., 1-5/8 in. Bore 1
(l) Purchase Locally
Motor hp Motor Phase Motor Voltage for All Models:
Century C320 Single 115-208/230 1
1/2
Century H273 Three 208-230/460 1
Century C323 Single 115-208/230 1
3/4
Century H581 Three 208-230/460 1
Century (m) C774 or Baldor L1310M Single 115-208/230 1
1
Century (m)
H614 or Baldor M3116T K Motors Three 208-230/460 1
Century (m) R146 or Baldor M3154T 1-1/2 Three 208-230/460 1
Century (m) R147 or Baldor M3157T 2 Three 208-230/460 1
(m) 3 Three 208-230/460 1
Century R206 or Baldor M3211T
Century (m) R207 or Baldor M3218T 5 Three 208-230/460 1
(m) 7-1/2 Three 208-230/460 1
Century R308 or Baldor M3311T
Century (m) R309 or Baldor M3313T 10 Three 208-230/460 1
(a) Models Prior to 8/1/90 (c) Models Prior to 6/1/98 (e) Models Prior to 9/15/98 (g) Models Prior to 7/20/98 (i) Models Prior to 2/28/99
(b) Models After 8/1/90 (d) Models After 6/1/98 (f) Models After 9/15/98 (h) Models After 7/20/98 (j) Models After 2/28/99
(k) Repair requires liquid sealant (A-999-6000 for crankcase to cylinder only).
(l) For motor warranty service, contact the local authorized motor service center.
(m)One through ten horsepower air compressors shipped after 6/1/92 are equipped with Baldor motors.
:$51,1*üýýý5HIHUUHGýWH[Wý7DEOHIRRWQRWHVýLQýGLVFRQQHFWHGýWH[WýIUDPH
:$51,1*üýýýIRRWQRWHVýLQýVHSDUDWHýXQFRQQHFWHGýWH[WýIUDPHñýQRWýLQýIORZñýGRHVQ©WýXSGDWHïý%$'ýTXLFNIL[ñýXQð
VWDEOHïý&RPHýEDFNýWRýWKLVýDQGýPDNHýDýEHWWHUýORQJWHUPýVROXWLRQüü
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 02/99 Johnson Controls, Inc
6/12
Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. Lit-1921090
AS Series Simplex and AD Series Duplex Lubricated Climate Control Air Compressors
(Continued)
Repair Parts (Continued)
Call- Qty. of Kits
Code Number Description
out Req’d per Pump
Pressure Electric (PE) Switch Kits: For all horsepower models.
Lead Switch: Factory set at approximately 70 psig (490 kPa) cut-in and
A-100-6010 L —
90 psig (630 kPa) cut-out.
Lag Switch: Factory set at approximately 60 psig (420 kPa) cut-in and
A-100-6011 —
80 psig (560 kPa) cut-out.
Receiver Tanks:
Ship Weight
Motor Horsepower Tank Size lb (kg)
A-010-6030 (n) 1/2, 3/4
134.0
A-010-6030 A-010-6030NP 30 Gallon —
1, 1-1/2 (60.78)
(c) (n) (d) (n)
A-010-6060 1/2, 3/4 175.0
60 Gallon —
A-010-6060 (c) A-010-6060NP (d) 1, 1-1/2 (79.38)
A-020-6060 (c) A-020-6060NP (d) 2 184.0
60 Gallon —
(e) (f) 3 (83.46)
A-020-6060 A-020-6060NP
A-010-6080 (n) 1/2, 3/4
235.0
A-010-6080 A-010-6080NP M 80 Gallon —
1, 1-1/2 (106.59)
(c) (n) (d) (n)
A-020-6080 A-020-6080NP
(c) (n) (d) (n) 2
243.0
80 Gallon —
A-020-6080 A-020-6080NP (110.22)
(e) (n) (f) (n) 3
A-020-6120 A-020-6120NP
(c) (n) (d) (n) 2
398.0
120 Gallon —
A-020-6120 A-020-6120NP (180.53)
(e) (n) (f) (n) 3
A-050-6120 A-050-6120NP 415.0
(g) (n) (h) (n) 5, 7-1/2 120 Gallon —
(188.24)
A-100-6200 A-100-6200NP
(g) (n) (h) (n) 5, 7-1/2
677.0
200 Gallon —
A-100-6200 A-100-6200NP (307.08)
(i) (n) (j) (n) 10
Receiver Tank Drain Kits:
Purchase Locally N Manual Tank Drain, 1/4 in. Internal NPT —
A-100-6021 Automatic Tank Drain —
G-2010-24 O Tank Pressure Gauge Kit —
Safety Relief Valve Kits: Factory Set at approximately 115 psig (805 kPa).
A-050-6009 P 1/2 through 5 hp Models (1/4 in. external NPT) —
A-200-6009 7-1/2 and 10 hp Models (1/4 in. external NPT) —
Check Valve Kits:
Motor Horsepower Size
Q
A-010-6008 1/2 through 3 1/2 in. External NPT x 1/2 in. Internal NPT 1
A-075-6008 5 through 10 3/4 in. External NPT x 3/4 in. Internal NPT 1
A-100-6020 R Shuttle Valve Kit: Includes one shuttle valve, three flare fittings, and three nuts. —
(a) Models Prior to 8/1/90 (c) Models Prior to 6/1/98 (e) Models Prior to 9/15/98 (g) Models Prior to 7/20/98 (i) Models Prior to 2/28/99
(b) Models After 8/1/90 (d) Models After 6/1/98 (f) Models After 9/15/98 (h) Models After 7/20/98 (j) Models After 2/28/99
(n) This replacement tank will include mounting hardware for a second pump since the same tank is used for simplex and duplex air compressors.
:$51,1*üýýý5HIHUUHGýWH[Wý7DEOHIRRWQRWHVýLQýGLVFRQQHFWHGýWH[WýIUDPH
The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. © 02/99 Johnson Controls, Inc
7/12
Controls Group 507 E. Michigan Street
P.O. Box 423, Milwaukee, WI 53202
Code No. Lit-1921090
AS Series Simplex and AD Series Duplex Lubricated Climate Control Air Compressors
(Continued)
Repair Parts (Continued)
Call- Qty. of Kits
Code Number Description
out Req’d per Pump
Starter Assembly Kits: Includes starter assembly and starter assembly enclosure
(enclosure is not included with starter assemblies having a 115 volt coil).
Motor Air Compres- Electrical Motor Motor
Enclosure
hp sor Type Equipment Phase Voltage
A-101-6014 115 No 1
Single
A-102-6014 230 Yes 1
Starter
A-302-6014 Simplex 208 Yes 1
Only
A-302-6014 Three 230 Yes 1
A-303-6014 460 Yes 1
A-101-6014 115 No 1
Single
A-102-6014 230 Yes 1
Basic Alternator
A-302-6014 1/2 208 Yes 1
Package
A-302-6014 Three 230 Yes 1
A-303-6014 460 Yes 1
Duplex
A-101-6014 115 No 1
Single
A-101-6014 230 No 1
Duplex Alternator
A-306-6014 208 No 1
Package
A-306-6014 S Three 230 No 1
A-306-6014 460 No 1
A-101-6014 115 No 1
Single
A-102-6014 230 Yes 1
Starter
A-302-6014 Simplex 208 Yes 1
Only
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