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LN Series Input/Output (I/O) Extension Modules Installation Instructions

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LN Series Input/Output (I/O) Extension Modules
Installation Instructions
LN-IOE400-0, LN-IOE410-0, LN-IOE420-0                                                   Code No. LIT-12011693
                                                                                          Issued April 24, 2014
                                                                                    Supersedes January 30, 2013

Application                                                Note: The I/O Extension Module’s plastic enclosure
                                                           has a back plate that is separate from the front plate
The LN Series Input/Output (I/O) Extension Module
                                                           allowing the back plates to be shipped directly to the
product line is compatible with the LN-PRG600-2 and
                                                           installation site while all the engineering is done
LN-PRG600-12 Series controllers. These devices are
                                                           elsewhere.
microprocessor-based and designed to control various
HVAC equipment, such as roof top units, large air           IMPORTANT: Prevent any static electric discharge
handling units, central plant applications, including       to the controller. Static discharge can damage the
chillers and boilers.                                       controller and void the warranties.
The LN PRG600 Series Controllers are built on a
platform compatible with the LN Series I/O Extension       North American Emissions Compliance
Modules, but have different numbers of inputs and          Canada
outputs. Each LN Series I/O Extension Module also
has different numbers of digital outputs or universal       Industry Canada Statement
outputs. The LN Series I/O Extension Modules provide
additional hardware point capacity for the LN PRG600        The term IC before the certification/registration
Series controllers.                                         number only signifies that the Industry Canada
                                                            technical specifications were met.
Follow these recommendations for proper installation
and operation of each I/O Extension Module:                 Le terme C » précédant le numéro d'accréditation/
                                                            inscription signifie simplement que le produit est
•   Inspect the I/O Extension Module for shipping           conforme aux spécifications techniques d'Industry
    damages. Do not install damaged I/O Extension           Canada.
    Module.
•   Keep the I/O Extension Module at room                  United States
    temperature for at least 24 hours prior to
                                                            This equipment has been tested and found to
    installation to allow any condensation that may
                                                            comply with the limits for a Class A digital device
    have accumulated during shipping to evaporate.
                                                            pursuant to Part 15 of the FCC Rules. These limits
•   If the I/O Extension Module is used in a manner not     are designed to provide reasonable protection
    specified by Johnson Controls, the functionality        against harmful interference when this equipment is
    and the protection provided by the I/O Extension        operated in a commercial environment. This
    Module may become impaired.                             equipment generates, uses, and can radiate radio
                                                            frequency energy and, if not installed and used in
•   Avoid areas where corroding, deteriorating, or
                                                            accordance with the instruction manual, may cause
    explosive vapors, fumes, or glass may be present.
                                                            harmful interference to radio communications.
•   Do not drop the I/O Extension Module or subject it      Operation of this equipment in a residential area
    to physical shock.                                      may cause harmful interference, in which case the
                                                            users will be required to correct the interference at
                                                            their own expense.

                                    LN Series Input/Output (I/O) Extension Modules Installation Instructions        1
                         Figure 1: LN Series I/O Extension Module Dimensions, mm (in.)

Installation                                                •   Ensure proper ventilation of each I/O Extension
                                                                Module and avoid areas where corroding,
Observe these guidelines when installing an I/O
                                                                deteriorating, or explosive vapors, fumes, or gases
Extension Module:
                                                                may be present.
•   Transport the I/O Extension Module in the original
    container to minimize vibration and shock damage.       Mounting
                                                            You can mount the I/O Extension Module on a DIN
•   Verify that all parts shipped with the I/O Extension
                                                            Rail, on a wall, or in a panel. The I/O Extension Module
    Module.
                                                            is equipped with two mounting holes 0.25 x 0.165 in.
•   Do not drop the I/O Extension Module or subject it      (6.35 x 4.191 mm).
    to physical shock.
                                                            DIN Rail
Location Considerations                                     To mount the module on a DIN rail:
•   Allow for proper clearance around the I/O
                                                            1. Ensure the DIN rail is properly mounted on the
    Extension Module’s enclosure, wiring terminals,
                                                               wall.
    and address switch to provide easy access for
    hardware configuration and maintenance.                 2. Clip the module onto the DIN rail.
•   Orient I/O Extension Module with the ventilation        Wall Mount
    slots and power supply/output terminal block            To mount the module on a wall:
    connector towards the top to permit proper heat
    dissipation.                                            1. Press on the side clips to separate the module’s
                                                               front and back plates.
•   Do not mount the I/O Extension Module on
    surfaces prone to vibration, such as duct work, or      2. Use the holes on the back plate to mark the wall
    in areas where electromagnetic emissions from              location.
    other devices or wiring can interfere with controller   3. Drill the holes.
    communication.
                                                            4. Clean the surface and mount the module using the
                                                               appropriate screws.

2     LN Series Input/Output (I/O) Extension Modules Installation Instructions
Typical Air Handling Unit Application
Wiring Diagram
Figure 2 shows a typical Air Handling Unit (AHU)
application wiring diagram.

               Figure 2: Typical Power and Network Connections for Air Handling Unit Application

Wiring                                                     Follow these wiring recommendations:
                                                           •   Remove the front plate from the back plate to
            CAUTION: Risk of Electric Shock.
                                                               facilitate in the wiring process. Use a small flat
            Disconnect the power supply before
     !      making electrical connections to avoid
                                                               screwdriver to tighten the terminal connector
                                                               screws once the wires are inserted.
            electric shock.
                                                           •   Keep power cables apart from other types of wiring
            MISE EN GARDE : Risque de décharge
                                                               to avoid ambient noise transmission to other wires
            électrique.
                                                               (for example, for power, 3-wire voltage, and current
            Débrancher l'alimentation avant de
                                                               inputs and outputs).
            réaliser tout raccordement électrique afin
            d'éviter tout risque de décharge               •   Use wires or flat cables ranging from 22 to 14 AWG
            électrique.                                        (0.644 to 1.630 mm diameter) per pole. Power
                                                               cables must remain between 18 to 14 AWG
                                                               (1.024 to 1.630 mm) diameter.

LN Series Input/Output (I/O) Extension Modules Installation Instructions                                            3
•     Do not connect the universal inputs, analog/digital     Use an external fuse on the 24 VAC/DC side
      outputs or common terminals to earth or chassis         (secondary side) of the transformer to protect all
      ground unless otherwise stated.                         controllers against power link spikes (Figure 3 and
                                                              Figure 4).
•     Keep all wires away from high speed data
      transmission cables (for example, Ethernet cable).
•     Keep input and output wires in conduits, trays, or
      close to the building frame whenever possible.
Power Wiring

    IMPORTANT: This is a Class 2 Product. Use a
    Class 2 transformer only (rated at 100 VA or less at                  Figure 4: Power Wiring – DC
    24 VAC) to power the controller.
                                                               IMPORTANT: Maintain consistent polarity when
Device power requirements for the LN Series I/O
                                                               you connect the controllers and devices to the
Extension Module is 24 VAC +15%, Class 2.
                                                               transformer.
For more information and requirements for powering an
LN Series I/O Extension Module, refer to the                   IMPORTANT: One terminal on the secondary side
LONWORKS® LN-Series Network Communication and                  of the transformer must be connected to the
Interface Guide Technical Bulletin (LIT-12011253).             building’s ground. All 24 V COM terminals of all
We recommend wiring only one controller per 24 VAC             controllers and peripherals throughout the LAN or
transformer. When only one transformer is available,           the subnetwork must be connected to the grounded
determine the maximum number of controllers that can           transformer as shown in Figure 3 and Figure 4. This
be supplied using the following method for calculating         ensures that the 24 V COM terminals of all devices
the required power transformer capacity:                       connected to any LAN or subnetwork in the building
                                                               are at the same potential.
1. Add up the maximum power consumption of all
   controllers, including external loads, and multiply         IMPORTANT: The COM terminals of the controller
   this sum by 1.3.                                            are internally wired to the 24 V COM terminal of the
2. If the resulting number is higher than 100 VA, use          power supply. Connecting a peripheral or another
   multiple transformers                                       controller to the same transformer without
                                                               maintaining polarity between these devices will
                                                               cause a short circuit.

                                                               IMPORTANT: A mechanical ground is
                                                               unacceptable. Do not use a pipe, conduit, or duct
                                                               work for a ground. The power supply must have a
                                                               dedicated ground wire that comes from the main
                                                               electrical supply panel.

                                                              Input Wiring
              Figure 3: Power Wiring – AC
                                                              Each I/O Extension Module has physical connections
                                                              for inputs (marked Ulx), which are software
                                                              configurable from within the device’s LNS® plug-in or
                                                              wizard. Each input can be configured for digital,
                                                              resistive, current, or voltage signals. You must
                                                              configure the input types properly in the software
                                                              plug-in or wizard to ensure proper input readings. The
                                                              physical connections for inputs are marked as Ulx.

                                                               IMPORTANT: Before you connect input equipment
                                                               to the extension module, refer to the installation
                                                               instructions from the equipment manufacturer.

4        LN Series Input/Output (I/O) Extension Modules Installation Instructions
 Note: For wire length less than 75 feet (23 m), use a      Wiring Current Inputs
 shielded or unshielded 18 AWG wire.                        Current inputs have a range of 0 to 20 mA. Set the
 Note: For a wire up to 200 feet (61 m) long, a shielded    jumper to the 0 to 20mA position for all current inputs.
 18 AWG wire is recommended.                                This setting provides the required 249 ohm resistance
                                                            for the controller’s current inputs. Depending on the
 Note: The wire should be shielded on the I/O               transducer power requirements, you may use any of
 Extension Module side and the shield length should be      the following input configurations. Use Figure 8 for the
 kept as short as possible.                                 2-wire, 0 to 20 mA transducer powered by the
 Wiring Digital Inputs                                      controller’s internal 15 VDC power supply.
 Use this input configuration to monitor digital dry
 contacts, as well as pulsed contacts.

      Figure 5: Digital Input – Digital Dry Contact
                     (N.O. and N.C.)                            Figure 8: Current Input – 2-Wire Transducer
                                                                         Powered by the Controller
 Wiring Resistive Inputs
                                                            Use the Figure 9 configuration for a 2-wire, 0 to 20 mA
 Use this input configuration to monitor Resistance         transducer powered by an external 24 AC/DC power
 Temperature Detectors (RTD), thermistors, such as          supply.
 1,000 ohm RTDs to 10k ohm Type II and Type III
 thermistors, and potentiometers, such as 10k ohm and
 100k ohm.

      Figure 6: Resistive Input – RTD/Thermistor                       Figure 9: Current Input – 2-Wire
                         Input                                         Transducer, Externally Powered

                                                            Use the Figure 10 configuration for a 3-wire, 0 to 20
                                                            mA transducer powered by an external 24 AC/DC
                                                            power supply.

           Figure 7: Resistive Input – 10k ohm
                   Potentiometer Input

                                                               Figure 10: Current Input – 3-Wire Transducer,
                                                                           Externally Powered

LN Series Input/Output (I/O) Extension Modules Installation Instructions                                            5
Use the Figure 11 configuration for a transducer            Output Wiring
powered by its own power source.                            Each extension module has physical connections for
                                                            universal outputs. These outputs are all software
                                                            configurable.

                                                                IMPORTANT: Before you connect output
                                                                equipment to the extension module, refer to the
                                                                installation instructions from the equipment
                                                                manufacturer.
    Figure 11: Current Input – Transducer with Its
                 Own Power Source                           Output Wiring Recommendations
                                                            Output wiring recommendations include:
Wiring Voltage Inputs                                       •     For a wire length less than 75 feet (23 m) long, use
Voltage inputs have a range of 0 to 10 VDC or                     either a shielded or unshielded 18 AWG wire.
0 to 5 VDC. Connect the voltage input according to
                                                            •     For a wire length up to 200 feet (61 m) long, use a
Figure 12 if you are using a 3-wire 0 to 10 V or 0 to 5 V
                                                                  shielded 18 AWG wire.
transducer.
                                                            •     The shield of the wire should be grounded on the
                                                                  controller side and the shield length should be kept
                                                                  as short as possible.
                                                            Wiring Universal Outputs (UOx)
     Figure 12: Voltage Input – 3-Wire Transducer           You can configure universal outputs to provide either a
                                                            discrete signal of 0 or 12 VDC, a linear signal ranging
                                                            from 0 to 10 VDC, or a 0 to 20 mA signal. The discrete
Connect the voltage input according to Figure 13 if the
                                                            signal can be used to generate a pulse wave
transducer is powered by its own power source.
                                                            modulation (PWM) signal or a simple two-state signal.
                                                            These outputs are protected by an auto-reset fuse.
                                                            Wiring Discrete Outputs
                                                            If a 12 VDC relay is being controlled, connect it to a
    Figure 13: Voltage Input – Transducer with Its          universal output according to Figure 15.
                 Own Power Source

Wiring Pulse Inputs
The pulse inputs support a maximum input frequency
of 1 Hz (500 ms minimum ON/OFF) or 50 Hz (10 ms                    Figure 15: Discrete 0 or 12 VDC Universal
minimum ON/OFF). Connect the pulse input according                              Output – Relay
to Figure 14 for a pulse meter that can pull down a +5
VDC supply with a 10k ohm pull-up resistor (internal
supply type).                                               Wiring Current Outputs
                                                            The 0 to 20 mA signal is configurable by jumper
                                                            (Figure 16).

                                                                    Figure 16: 0 to 20 mA Universal Output and
                                                                               Jumper Configuration
    Figure 14: Internal Supply, 2-wire Pulse Meter

6      LN Series Input/Output (I/O) Extension Modules Installation Instructions
Voltage Outputs                                                 •   Connect the shield of the data bus to the electrical
Connect the 0 to 10 VDC as shown in Figure 17.                      system ground at only one point, usually at one
                                                                    end of the bus as shown in Figure 19
                                                                As shown in Figure 20, Figure 21, and Figure 22:
                                                                •   The first and last daisy-chained subnetwork device
                                                                    must have its EOL resistors enabled. All other
                                                                    devices must have their EOL resistor disabled.
    Figure 17: Voltage 0 to 10 VDC Universal Output
                                                                •   The I/O Extension Module and the LN-SVSENx-0
                                                                    share the same subnetwork.
If you are controlling an analog actuator, connect the 0
                                                                Refer to the LN Series Input/Output (I/O) Extension
to 10 VDC output, along with an external 24 VAC
                                                                Modules Subnetwork Application Note (LIT-12011706)
power source, to the analog actuator (Figure 18).
                                                                for additional information.
                                                                About the Subnetwork Bus
                                                                The LN Free Programmable PRG 600 Series
                                                                controllers use the Subnetwork bus to support the
                                                                LN-IOE400 Series Extension Modules through 2-wire
                                                                shielded cable.
        Figure 18: Voltage 0 to 10 VDC Universal
               Output – Analog Actuator                         The LN-PRG6x0-xx Controllers also use the
                                                                subnetwork bus to support one or more LN-SVSENx-0
Subnetwork Communications Wiring with the                       Communicating Sensors using standard structural
                                                                cabling.
LN-PRG6x0-xx Controller
LN-IOE400 Series I/O Extension Modules are                      Subnetwork Bus Total Length
connected to the Subnet- and Subnet+ terminals of               The total maximum length of all subnetwork buses,
the LN-PRG6x0-xx controllers.                                   including both the length of the LN-SVSENx-0 Sensors
                                                                subnetwork bus and the LN-IOE4x0-0 subnetwork bus
For optimal performance, use 24 AWG (0.65 mm)
                                                                is 1,000 ft (300 m). The maximum length of the
stranded, twisted pair shielded cable. The subnetwork
                                                                LN-SVSENx-0 subnetwork bus is 650 ft (200 m). The
communication wire is polarity sensitive and the only
                                                                maximum length of the LN-IOE4x0-0 subnetwork bus is
acceptable topology is to daisy-chain the cable from
                                                                1,000 ft (300 m). See Figure 20.
one I/O Extension Module to the next.
                                                                Subnetwork Bus Topology and EOL Terminations
For more information on subnetworks for the
                                                                with the LN-PRG6x0-xx Controllers
LN-IOE400 Series Extension Modules and
LN-PRG6x0-xx controllers, refer to the LONWORKS                 When the LN-IOE400 Series Extension Modules are
LN Series Network Communication and Interface                   installed with LN-PRG6x0-xx controllers, only the EOL
Guide Technical Bulletin (LIT-12011253) and the                 terminations of LN-PRG6x0-xx controller and the last
LN Series Input/Output Extension Modules and                    I/O Extension Module are set to ON. All other I/O
Communicating Sensors Subnetwork for                            Extension Modules must have their EOL terminations
LN-VAVCF-12 and LN-PRGxxx-12 Application Note                   set to OFF. See Figure 21.
(LIT-12011815).                                                 When the LN-IOE400 Series Extension Modules are
Subnet Bus Shielding Recommendations                            installed with an LN-PRG6x0-xx controller and with
                                                                LN-SVSENx-0 sensor(s), only the EOL terminations on
•     When the subnetwork data bus is connected to a
                                                                the last I/O Extension Module and the last
      following device, twist data bus shields together.
                                                                LN-SVSENx-0 sensor are set to ON. The
•     Isolate all shields with electrical tape so there is no   LN-PRG6x0-xx controller and all other I/O Extension
      exposed metal that can touch ground or other              Modules and LN-SVSENx-0 sensors must have their
      conductors.                                               EOL terminations set to OFF. See Figure 22.

LN Series Input/Output (I/O) Extension Modules Installation Instructions                                               7
                                     Figure 19: Subnetwork Bus Shielding

       Figure 20: Subnetwork Bus Overview Showing the LN-SVSENx-0 Subnetwork Bus and the
                                  LN-IOE4x0-0 Subnetwork Bus

8   LN Series Input/Output (I/O) Extension Modules Installation Instructions
                      Figure 21: Setting the EOL Terminations on the Subnetwork Bus

      Figure 22: Setting the EOL Terminations on the LN-IOE4x0-0 Subnetwork Bus When LN-SVSENx-0
                                             Sensors Are Used

LN Series Input/Output (I/O) Extension Modules Installation Instructions                           9
If you are inserting multiple wires in the terminals,      The address is the sum of the numbers set to ON. For
properly twist wires together prior to inserting them in   example, if the second DIP switch is set to ON, the I/O
the terminal connectors. For more information on           Extension Module address is 2. You must power cycle
network topology and wire length restrictions, refer to    the I/O Extension Module after the Subnet ID DIP
The LONWORKS LN-Series Network Communication               Switch change.
and Interface Guide Technical Bulletin (LIT-12011253).
                                                           Strain Relief and Terminal Block Cover
Setup and Adjustments                                      In certain jurisdictions, terminal block covers are
I/O Extension Module Addressing                            required to meet local safety regulations. Strain reliefs
                                                           and terminal block covers are available for controllers
Using the DIP switch located on the faceplate, you
                                                           housed in large enclosures and are used to relieve
must set the Subnet ID Address 1 or 2. Figure 23
                                                           tension on the wiring and conceal the controllers’ wire
shows an example of how to set the device’s Subnet ID
                                                           terminals. Strain reliefs and terminal block covers are
Address DIP switch.
                                                           optional and are sold separately.

                             ON

                      Subnet ID

     Figure 23: Typical I/O Extension Module
               DIP Switch Set to 2

                   Figure 24: Large Enclosure Strain Relief and Terminal Block Cover Installation

10    LN Series Input/Output (I/O) Extension Modules Installation Instructions
Maintenance                                                          •    verify the tension of all wires and cables each time
                                                                          you service the controller.
                CAUTION: Risk of Electric Shock.
                Disconnect the power supply before
                                                                     Disposal
        !       making any electrical connections to                 The Waste Electrical and Electronic Equipment
                                                                     (WEEE) Directive sets regulations for the recycling and
                avoid electric shock.
                                                                     disposal of products. The WEEE 2002/96/EG Directive
                MISE EN GARDE : Risque de décharge                   applies to stand-alone products that can function on
                électrique.                                          their own and are not a part of another system or piece
                Débrancher l'alimentation avant de                   of equipment. For this reason, Johnson Controls®
                réaliser tout raccordement électrique afin           products are exempt from the WEEE Directive.
                d'éviter tout risque de décharge
                électrique.                                          Nevertheless, they are marked with the WEEE symbol,
                                                                     indicating the devices are not disposed with municipal
Each controller requires minimal maintenance, but it is              waste.
important to:                                                        Dispose of products at the end of their useful life
•      clean the outside of the front plate and the inside of        according to local regulations and the WEEE Directive.
       the back plate with a dry cloth.
Troubleshooting
Table 1 describes some troubleshooting scenarios.
Table 1: Troubleshooting (Part 1 of 2)
    Problem                                     Possible Solution
    Controller is powered but does not turn on.
    Fuse Is Blown                               Disconnect power from the controller and check the fuse integrity.
                                                Reconnect power.
    Power Supply Polarity                       Verify that consistent polarity is maintained between all controllers and
                                                the transformer. Ensure that the COM terminal of each controller is
                                                connected to the same terminal on the secondary side of the
                                                transformer. See Figure 3 and Figure 4.
    I/O Extension Module cannot communicate on the subnetwork.
    Absent or Incorrect Supply Voltage          1. Check power supply voltage between 24 VAC/DC ±15% and COM
                                                   pins, and ensure that it is between acceptable limits.
                                                2. Check for tripped fuse or circuit breaker.
    Overloaded Power Transformer                Verify the transformer is powerful enough to supply all controllers. See
                                                Power Wiring.
    Network Not Wired Properly                  Check that the wire connections are correct.
    Absent or Incorrect Network Termination     Check the network terminations. Only the last LN-IOE4x0-0 Extension
                                                Module must have it EOL termination set to ON. See Figure 21. When
                                                one or more LN-SVSENx-0 sensors are connected to the controller, only
                                                the last LN-SVSENx-0 must have its EOL termination set to ON. See
                                                Figure 22.
    There is another controller with the same   Each I/O Extension Module on the subnetwork must have a unique
    Subnet ID on the subnetwork                 Subnet ID. Look at the Subnet ID DIP switch on the faceplate of each I/O
                                                Extension Module.
    Network length                              Check that the total wire length does not exceed specifications. Refer to
                                                the LN Series Input/Output (I/O) Extension Modules Subnetwork
                                                Application Note (LIT-12011706).
    Wire type                                   Check that the wire type agrees with specifications. Refer to the LN
                                                Series Input/Output (I/O) Extension Modules Subnetwork Application
                                                Note (LIT-12011706).
    Hardware input is not reading the correct value.
    Input Wiring Problem                        Check that the wiring is correct according to this manual and according
                                                to the peripheral device's manufacturer.

LN Series Input/Output (I/O) Extension Modules Installation Instructions                                                    11
Table 1: Troubleshooting (Part 2 of 2)
 Problem                                    Possible Solution
 Open Circuit or Short Circuit              Using a voltmeter, check the voltage on the input terminal. A short circuit
                                            has a 0 V value and an open circuit has a 5 V value.
 Configuration Problem                      Check the configuration of the input using the controller configuration
                                            plug-in or wizard. Refer to the online help for more information.
 Over Voltage or Over Current at an Input   An over voltage or over current at one input can affect the reading of
                                            other inputs. Observe the allowed voltage/current range limits for all
                                            inputs.
 Hardware output is not operating correctly.
 Fuse has blown (auto reset fuse)           Disconnect the power and outputs terminals. Then wait a few seconds to
                                            allow the auto-reset fuse to cool down. Check the power supply and the
                                            output wiring if necessary. Reconnect the power.
 Output Wiring Problem                      Check that the wiring is correct according to this manual and according
                                            to the peripheral device's manufacturer.
 Configuration Problem                      Using the controller configuration wizard (LN-GPI), check the
                                            configuration of the input. Refer to the controller's user guide for more
                                            information.
 0 to 10 V Output, 24 VAC Powered           Check the polarity of the 24 VAC power supply connected to the actuator
 Actuator is Not Moving                     while connected to the controller. Reverse the 24 VAC wire if necessary.
 Rx/Tx LEDs
 Rx LED not Blinking                        Data is not being received from the Subnetwork bus.
 Tx LED not Blinking                        Data is not being transmitted onto the Subnetwork bus.

Status LED Operation
Table 2: Status LED Operation Guide – Normal Operation
 Operation                                             Service
 Fast Blink Continuous                                •   Initialization: the device is starting up.
                                                      •   Firmware upgrade in is progress and the controller operation is
                                                          temporarily unavailable. The new firmware is being loaded into
 (150 ms On, 150 ms Off, Continuous)                      memory and the process takes a few seconds. Do not interrupt
                                                          power to the device during this time.
 Solid ON                                             Firmware upgrade in is progress and the controller operation is
                                                      temporarily unavailable. The new firmware is being loaded into
                                                      memory and the process takes a few seconds. Do not interrupt power
                                                      to the device during this time.
 The Status LED is Always OFF                         The controller is operating normally.

Table 3: Status LED Operation Guide – Repeats every 2 seconds (highest priority first)
 Operation                                                    Service
 Long blink continuous                                        The controller is not configured.
 (1s On, 1s Off, Continuous)                                  Appropriate action: Commission the controller.

 Long Long Long Blink                                         The controller is offline.
 (800 ms On, 300 ms Off, 800 ms On, 300 ms Off, 800 ms        Appropriate action: Verify that the:
 Off)                                                         • I/O Extension Module’s Subnet ID Address is correctly
                                                                 set. See Setup and Adjustments.
                                                              • Subnetwork bus cable is not cut, short-circuited, or too
                                                                 long. See Subnetwork Communications Wiring with the
                                                                 LN-PRG6x0-xx Controller.
                                                              • Associated LN-PRG6x0-12 controller has power.

12     LN Series Input/Output (I/O) Extension Modules Installation Instructions
Repair Information
If the LN Series I/O Extension Module fails to operate
within its specifications, replace the unit. For a
replacement controller, contact the nearest
Johnson Controls® representative.
Technical Specifications
LN-IOE4x0-0 Series (Part 1 of 2)
 Product Code                     LN-IOE400-0, LN-IOE410-0, LN-IOE420-0
 Power Requirements               Voltage: 24 VAC/DC; ±15%, 50/60 Hz, Class 2
                                  Protection: 3.0 A user-replaceable fuse
                                  Power Consumption: 22 VA typical plus all output loads; LN-IOE400-0, LN-IOE410-0:
                                  50 VA maximum; LN-IOE420-0: 16 VA maximum; 10 VA typical on all loads
 Communication                    Communication Bus: RS-485
                                  Baud Rate: 38, 400 bps
                                  Addressing: DIP switch
 Environmental                    Operating Temperature: 0 to 50°C, (32 to 122°F)
                                  Storage Temperature: -20 to 50°C, (-4 to 122°F)
                                  Relative Humidity: 0 to 90% noncondensing
 General                          Processor: STM32 (ARM Cortex™ M3) MCU, 32 bit
                                  Processor Speed: 64 MHz
                                  Clock: Real-time clock chip
                                  Battery for Clock: CR2032 lithium battery
                                  Memory: 64 KB Nonvolatile Flash (applications and storage); 20 KB RAM
                                  Status Indicator: Green LED – power status and subnetwork TX, Orange LED – service
                                  and subnetwork RX
 Enclosure                        Material: FR/ABS
                                  Dimensions (with screws): 7.7 x 4.7 x 2.0 in. (195.6 x 119.4 x 50.8 mm)
                                  Shipping Weight: 1.17 lbs (0.53 kg)
 Inputs                           Number of Inputs: 12
                                  LN-SVSENx-0 Sensors: 12
                                  Input Types: universal software configurable
                                     Voltage: 0 to 10 VDC (40k ohm input impedance)
                                               0 to 5 VDC (high input impedance)
                                     Current: 0 to 20 mA with 249 ohmjumper configurable internal resistor
                                     Digital: dry contact
                                     Pulse: 1 Hz maximum, 500 ms On/500 ms off; dry contact
                                  Resistor Support: 0 to 350k ohms. All thermistor types that operate within this range are
                                     supported. The following temperature sensors are pre-configured:
                                      Thermistor:
                                         Type 2 and Type 3 10k ohm (10k ohm at 25°C [77°F])
                                      Platinum:
                                         PT1000 1k ohm (1k ohm at 0°C [32°F])
                                      Nickel:
                                          RTD Ni1000 (1k ohm at 0°C [32°F])
                                          RTD Ni1000 (1k ohm at 21°C [69.8°F])
                                      Input Resolution: 16-bit analog/digital converter
                                   Power Supply Output: 15 VDC; maximum 200 mA (16 inputs x 20 mA each)

LN Series Input/Output (I/O) Extension Modules Installation Instructions                                                 13
LN-IOE4x0-0 Series (Part 2 of 2)
 Outputs                         Universal Outputs: 12
                                 Universal Output Characteristics:
                                 0 to 10 VDC linear; digital 0 to12 VDC (on/off), PWM, floating, or 0 to 20 mA (jumper
                                    configurable); software configurable.
                                 PWM control: adjustable period from 2 to 15 minutes
                                 Floating control:
                                     minimum plus on/off: 500 ms
                                     adjustable drive time period
                                 HOA: Hands-Off-Auto switch (when equipped)
                                    Hand position potentiometer range: 0 – 12.5 VDC
                                 60 mA maximum at 12 VDC (60°C; 140°F)
                                 Load Resistance: minimum resistance 200 ohms for 0 to 10 VDC and
                                    0 to 12 VDC, maximum 500 ohm for 0 to 20 mA output
                                 Auto reset fuse
                                     60 mA at 60°C (140°F)
                                     100 mA at 20°C (68°F)
                                 Output Resolution: 10-bit digital/analog converter
 Electromagnetic Compatibility   CE Emission: EN61000-6-3: 2007 Generic standards for residential, commercial, and
                                            light-industrial environments (pending).
                                 CE Immunity: EN61000-6-1: 2007; Generic standards for residential, commercial, and
                                            light-industrial environments (pending).
 Compliance:
 United States                   UL Listed, File E107041, CCN PAZX,
                                 Under UL 916, Energy Management Equipment
                                 FCC Compliant to CFR 47, Part 15, Subpart B, Class A
 Canada                          UL Listed, File E107041, CCN PAZX7,
                                 Under CAN/CSA C22.2 No. 205, Signal Equipment
                                 Industry Canada, ICES-003
 Europe                          CE Mark – Johnson Controls, Inc., declares that the products are in compliance with the
                                 essential requirements and other relevant provisions of the EMC Directive 2004/108/EC.

                                                                                                     Building Efficiency
                                                                            507 E. Michigan Street, Milwaukee, WI 53202
                                     Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
                            All other marks herein are the marks of their respective owners. © 2014 Johnson Controls, Inc.

14    LN Series Input/Output (I/O) Extension Modules Installation Instructions

Published in U.S.A.                                                                             www.johnsoncontrols.com

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