| Вид документа | Інструкція з монтажу |
|---|---|
| Виробник | JCI |
| Код документа | ln-application-specific-remote-i-o-and-free-programmable-controllers |
| Група обладнання | LN Controller |
| Сторінок | 25 |
| Мова документа | англійська |
| Розмір файлу | 0.8 МБ |
Текст документа
LN Application Specific, Remote I/O, and Free
Programmable Controllers
Installation Instructions Code No. LIT-12011320
Issued December 2017
LN-RTUL-1, LN-FCUL-1, LN-UVL-1, LN-HPUL-1, LN-IOxxx-1,
LN-PRG203-2, LN-PRG300-2, LN-PRG4x0-2, LN-PRG5x0-2
Application
Follow these recommendations for proper installation and subsequent operation of each controller:
• Properly inspect the product for shipping damage. Do not install damaged controllers.
• Record the 12-digit Neuron® ID located on either end of the device (shown on the sticker below the barcode)
for commissioning.
• Operate the controller under the following conditions:
- Ambient temperature:
LN-PRG203-2, LN-PRG300-2, LN-PRG4x0-2, LN-RTUL-1, LN-FCUL-1, LN-UVL-1, LN-HPUL-1: 32 to 158°F
(0 to 70°C), LN-IO301-1, LN-IO401-1 and LN-PRG5x0-2: 32 to 122°F (0 to 50°C)
- Relative humidity: 0 to 90%, noncondensing
IMPORTANT: Prevent any static electric discharge to the controller. Static discharge can damage the controller
and void the warranties.
North American Emissions Compliance
United States
Compliance Statement (Part 15.19)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
This device may not cause harmful interference, and
This device must accept any interference received, including interference that may cause undesired operation.
Warning (Part 15.21)
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to
operate the equipment.
Canada
The term IC before the certification/registration number only signifies that the Industry Canada technical specifications were
met.
Industry Canada Statement
Le terme «IC» précédant le numéro d'accréditation/inscription signifie simplement que le produit est conforme aux
spécifications techniques d'Industry Canada.
LN Application Specific, Remote I/O, and Free Programmable Controllers
Installation Instructions
1
Installation
Dimensions
Figure 1: LN-PRG4x0-2, LN-PRG5x0-2, LN-IO401-1, and LN-IO520-1 Dimensions, mm (in.)
Fig: ln_prg4x0_prg5x0_io401_501_dim
Figure 2: LN-PRG203-2, LN-PRG300-2, LN-IO301-1, and Application Specific Controller
Dimensions, mm (in.)
Fig: ln_prg203_300_io301_app_specific_contr_dim
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Mounting
You can mount each controller on a DIN rail, on a wall, or in a panel. The controllers are equipped with two
mounting holes 0.25 x 0.165 in. (6.36 x 4.191 mm).
Location Considerations
Observe these guidelines when mounting an LN Application Specific or Remote I/O Module:
• Provide for sufficient space around the device for cable and wire connections, access to service pin, hardware
configuration, maintenance, easy cover removal, and good ventilation.
• Ensure proper ventilation of each device and avoid areas where corroding, deteriorating, or explosive vapors,
fumes, or gases may be present.
• Orient each controller with the ventilation slots and power supply/output terminal block connector towards the
top to permit proper heat dissipation.
• Do not mount the controller on surfaces prone to vibration, such as duct work, or in areas where
electromagnetic emissions from other devices or wiring can interfere with communication.
DIN Rail
To mount the controller on a DIN rail:
1. Ensure the DIN rail is properly mounted on the wall.
2. Clip the controller onto the DIN rail.
Wall Mount
To mount the device on a wall:
1. Press on the side clips to separate the device’s front and back plates.
2. Use the holes on the back plate to mark the wall location.
3. Drill the holes.
4. Clean the surface and mount the unit using the appropriate screws.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
3
Wiring
Risk of Electric Shock.
Disconnect the power supply before making electrical connections to avoid electric shock.
Risque de décharge électrique.
Débrancher l'alimentation avant de réaliser tout raccordement électrique afin d'éviter tout risque de décharge
électrique.
IMPORTANT: All wiring must comply with electrical diagrams as well as national and local electrical codes.
Follow these wiring recommendations:
• Remove the front plate from the back plate to facilitate in the wiring process. Use a small flat screwdriver to
tighten the terminal connector screws once you have inserted the wires.
• Keep power cables apart from other types of wiring to avoid ambient noise transmission to other wires (for
example, for power, 3-wire voltage, and current inputs and outputs).
• Use wires or flat cables ranging from 22 to 12 AWG (0.645 to 2.052 mm diameter) per pole. Power cables must
remain between 18 to 14 AWG (1.024 to 1.628 mm) diameter.
• Keep all wires away from high-speed data transmission cables (for example, Ethernet cable).
• Keep input and output wires in conduits, trays, or close to the building frame whenever possible.
Power Wiring
IMPORTANT: Voltage: 24 VAC/DC; +15%, Class 2. This is a Class 2 Product. Use a Class 2 transformer only
(rated at 100 VA or less at 24 VAC) to power the device.
For more information and requirements for powering a device that uses a LONWORKS network for communications,
refer to the LONWORKS LN-Series Network Communication and Interface Guide Technical Bulletin (LIT-12011253).
We recommend wiring only one device per 24 VAC transformer. When only one transformer is available, determine
the maximum number of devices that can be supplied using the following method for calculating the required power
transformer capacity:
1. Add up the maximum power consumption of all controllers and multiply this sum by 1.3.
2. If the resulting number is higher than 100 VA, consider using multiple transformers.
Use an external fuse on the 24 VAC/DC side (secondary side) of the transformer to protect all units against power
link spikes (Figure 3).
Maintain consistent polarity when you connect the controllers (or modules) and devices to the transformer.
IMPORTANT: Failure to maintain consistent polarity throughout the entire network will result in a short circuit
and damage to the controller.
IMPORTANT: The COM terminals of the controller are internally wired to the 24 V COM terminal of the power
supply. Connecting a peripheral or another controller to the same transformer without maintaining polarity
between these devices will cause a short circuit.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Use an external fuse on the 24 VAC/DC side (secondary side) of the transformer to protect all controllers against
power link spikes.
Figure 3: Power Wiring – AC
Figure 4: Power Wiring – DC
Input Wiring
The devices have physical connections for inputs (marked Ulx), which are software configurable from within the
device’s LNS® plug-in or wizard. Therefore, hardware configuration is not required.
Each input can be configured for digital, resistive, current, or voltage signals. You must configure the input types
properly in the software plug-in or wizard to ensure proper input readings.
IMPORTANT: Before connecting any sensor to the device, refer to the installation guide of the equipment
manufacturer.
Note: For a wire of less than 75 feet (23 m), use either a shielded or unshielded 19 AWG wire.
Note: For a wire from 75 feet (23 m) to 200 feet (61 m), we recommend a shielded 18 AWG wire.
Note: The wire should be shielded on the controller or module side, and the shield length should be kept as short
as possible.
Wiring Digital Inputs
Use the input configuration in Figure 5 to monitor digital dry contacts.
Figure 5: Digital Input – Digital Dry Contact
(N.O. and N.C.)
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Wiring Resistive Inputs
Use this input configuration to monitor 100k ohm RTDs, 10k ohm Type 2 and Type 3 thermistors, and
potentiometers (Figure 6 and Figure 7).
Figure 6: Resistive Input – RTD/Thermistor
Figure 7: Resistive Input – 10k Ohm
Note: The Application Specific Controllers do not support 100 or 1,000 ohm inputs.
Note: When using a 100 ohm input, the wire length should be kept short to avoid a possible temperature offset; for
example, an 18 AWG wire, 25 feet long (7.6 m) can create an offset of 2°F (1.1°C).
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Wiring Current Inputs
Current inputs have a range of 4 to 20 mA. Connect the current input according to Figure 8 if you are using a
2-wire, 4-20 mA transducer.
Figure 8: Current Input – 2-Wire Transducer
Connect the current input according to Figure 9 if you are using a 3-wire, 4-20 mA transducer.
Figure 9: Current Input – 3-wire Transducer
Connect the current input according to Figure 10 if you are using a transducer powered by its own power.
Figure 10: Current Input – Transducer With
Its Own Power Source
Wiring Voltage Inputs
Voltage inputs have a range of 0 to 10 VDC. Connect the voltage input according to Figure 11 if you are using a 3-
wire 0 to 10 V transducer.
Figure 11: Voltage Input
Output Wiring
Each controller has physical connections for triac outputs and/or universal outputs, depending on the type and
model. The outputs are all software configurable. Table 1 shows the controller outputs.
Table 1: Controller Outputs (Part 1 of 2)
Controller Triac Outputs Universal Outputs Jumper 0-10 VDC/4-20 mA
LN-FCUL-1 5 2
LN-HPUL-1 5 2
LN-RTUL-1 5 2
LN-ULVL-1 5 2
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Table 1: Controller Outputs (Part 2 of 2)
Controller Triac Outputs Universal Outputs Jumper 0-10 VDC/4-20 mA
LN-PRG203-2 5 3
LN-PRG300-2 8
LN-PRG400-2 12 X
LN-PRG410-2 12 X
LN-IO301-1 8
LN-IO401-1 12
LN-IO520-1
IMPORTANT: Before connecting any sensor to the device, refer to the installation guide of the equipment
manufacturer.
Note: For wire length less than 75 feet (23 m), use either a shielded or unshielded 19 AWG wire.
Note: For a wire up to 200 feet (61 m), we recommend a shielded 18 AWG wire.
Note: The wire should be shielded on the controller/module side, and the shield length should be kept as short as
possible.
Wiring Triac Outputs
Digital outputs are all made of triacs and voltage is no present on the output terminals; therefore, you need to add
an external power source, if necessary.
Note: You must add an external power source, typically 24 VAC.
IMPORTANT: To measure the state of a digital output (triac), an external load must be connected.
If a 24 VAC relay is being controlled, connect the digital output according to Figure 12.
Figure 12: Digital Triac Output – Relay
If a floating actuator is being controlled, connect the digital output according to Figure 13.
Figure 13: Digital Triac Output – Floating
Wiring Universal Outputs (UOx)
Universal outputs can be configured to provide either a linear signal ranging from 0 to 12 VDC or a linear signal of
0 to 10 VDC. The discrete signal can be used to generate a PWM or a simple two-state signal. These outputs are
protected by an auto-reset fuse.
When controlling a relay with a universal output, a diode must be connected in parallel to protect the controller from
back-emf current that occurs when the relay is turned off.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Wiring Discrete Outputs
If a 12 VDC relay is being controlled, connect it to a universal output according to Figure 14.
Figure 14: Discrete 0 to 12 VDC
Wiring Voltage Inputs
Connect the 0 to 10 VDC output according to Figure 15.
Figure 15: Voltage 0 to 10 VDC
Universal Output
If an analog actuator is being controlled, connect the 0 to 10 VDC output, along with an external 24 VAC power
source, to the analog actuator according to Figure 16.
Figure 16: Voltage 0 to 10 VDC
Universal Output – Analog Actuator
Two network terminators are required for the bus topology network configuration. Place one network terminator at
each end of the bus topology channel.
One network terminator is required for the free topology network configuration. You can put the network terminator
anywhere on the channel.
Communications Wiring
The recommended cable type for LONWORKS® communications is 22 AWG (0.65 mm), twisted pair, UNSHIELDED
wire. The LONWORKS communication wire is polarity insensitive and can be laid out in a bus, star, or free topology.
For loop topology, take special care to maintain the polarity when connecting the LONWORKS network to avoid a
short circuit.
Note: We recommend you use the bus topology network configuration for all LONWORKS communication wiring.
This configuration allows you to troubleshoot the network easily.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
9
Connect both wires to the LON terminals (LON1 and LON2) of the controller (Figure 17). When you insert multiple
wires into the terminals, ensure you properly twist the wires together before you insert them into the terminal
connectors.
Figure 17: Communications Wiring
For more information and detailed explanations on network topology and wire length restrictions, refer to the
LONWORKS LN-Series Network Communication and Interface Guide Technical Bulletin (LIT-12011253) or Echelon
Corporation’s Junction Box and Wiring Guideline for Twisted Pair LONWORKS® Networks.
IMPORTANT: Use the proper network terminators for the network topology. Failure to use the correct network
terminators may result in communication errors between units. Do not use multiple gauges of cable on the same
communication bus.
LN Sensor Wiring
The controllers in this document are compatible with the LN Sensor line of standard room sensors. Refer to the LN
Series Sensor Installation Instructions (LIT-1201871) for wiring details.
Memory Erase Jumper
Each Application Specific Controller and Remote I/O Module features a memory erase jumper. Use the memory
erase jumper to erase the Neuron chip's memory. If an incorrect APB or NXE file is loaded into the device, the
Neuron chip's memory is corrupted and you cannot communicate with the device. Use the memory erase jumper to
correct this problem by resetting the Neuron chip's memory; the chip is then in an application-less state.
The memory erase jumper is labeled J2 on the Application Specific Controllers (Figure 19), J4 on the LN-IO301-1
Remote I/O Module (Figure 20), and J20 on the LN-IO401-1 and LN-IO520-1 Remote I/O Modules (Figure 18).
To erase the Neuron chip's memory using the memory erase jumper, do the following:
1. Disconnect the power to the device.
2. Place a jumper on the proper pins on the controller or module.
3. Reconnect the power to the device.
Note: The orange colored service LED blinks rapidly indicating that it is erasing the Neuron chip’s memory. When
the service LED stops blinking and remains solid, the erase procedure is complete.
Note: The erase procedure normally takes between 2 and 10 seconds to complete.
4. Disconnect the power to the device and remove the jumper.
5. Reconnect the power. The service LED blinks twice and becomes solid indicating the controller or module is
application-less.
6. Download the correct APB file.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Figure 18: Memory Erase Jumper
Figure 19: Memory Erase Jumper Location
(J2) on Application Specific Controllers
Figure 20: Memory Erase Jumper Location (J4)
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
11
Strain Relief and Terminal Block Cover
In certain jurisdictions, terminal block covers are required to meet local safety regulations. Strain reliefs and
terminal block covers are available for controllers housed in the large enclosures and are used to relieve tension on
the wiring and conceal the controllers' wire terminals. Strain reliefs and terminal block covers are optional and are
sold separately.
Prior to connecting all wires, it is recommended that you install the strain relief. Three screws are provided for its
installation under the bottom part of the enclosure. You can then use tie wraps to group wires together and attach
them securely to the strain relief in an effort to relieve undue tension. If necessary, clip the terminal block cover to
the strain relief as shown in Figure 21.
Figure 21: Large Enclosure Strain Relief and
Terminal Block Cover Installation
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
12
Maintenance
Risk of Electric Shock.
Disconnect the power supply before making electrical connections to avoid electric shock.
Risque de décharge électrique.
Débrancher l'alimentation avant de réaliser tout raccordement électrique afin d'éviter tout risque de décharge
électrique.
Each controller requires minimal maintenance, but it is important to:
• clean the outside of the front plate an/or the inside of the back plate, use a dry cloth.
• verify the tension of all wires and cables each time you service the controller.
Disposal
The Waste Electrical and Electronic Equipment (WEEE) Directive sets regulations for the recycling and disposal of
products. The WEEE2002/96/EG Directive applies to stand-alone products that can function on their own and are
not a part of another system or piece of equipment.
For this reason, Johnson Controls® products are exempt from the WEEE Directive. Nevertheless, they are marked
with the WEEE symbol, indicating the devices are not disposed with municipal waste.
Dispose of products at the end of their useful life according to local regulations and the WEEE Directive.
Troubleshooting
Table 2 describes some troubleshooting scenarios.
Table 2: Troubleshooting (Part 1 of 2)
Problem Possible Solution
Controller is powered but does not turn on.
Fuse Is Blown Disconnect power from the device and check the fuse integrity. Then wait a
few seconds to allow the auto-reset fuse to cool down. Reconnect power.
Power Supply Polarity Verify that consistent polarity is maintained between all controllers and the
transformer. Ensure that the COM terminal of each controller is connected to
the same terminal on the secondary side of the transformer. See Figure 3.
Device cannot communicate on a FTT network.
Absent or Incorrect Supply Voltage 1. Check power supply voltage between 24 VAC/DC ±15% and COM pins,
and ensure that it is between acceptable limits.
2. Check for tripped fuse or circuit breaker.
Overloaded Power Transformer Verify the transformer is powerful enough to supply all devices.
Network Not Wired Properly Double-check the wire connections are correct.
Absent or Incorrect Network Termination Check the network terminations.
Service Pin Not Working Use the memory erase jumper to reset the Neuron chip’s memory, then load
the proper APB or NXE into the controller using LN-Builder 3.4 or another
network management tool.
Device communicates well over a short network but does not communicate on large network.
Network Length Check that the total wire length does not exceed the specifications of the
Junction Box and Wiring Guideline for Twisted Pair LONWORKS Networks.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Table 2: Troubleshooting (Part 2 of 2)
Problem Possible Solution
Wire Type Check that the wire type agrees with the specification of the LN-Series
Network Communications and Interface Guide (LIT-1201253) or Junction Box
and Wiring Guideline for Twisted Pair LONWORKS Networks.
Network Wiring Problem Check that the wire connections are correct.
Absent or Incorrect Network Termination Check the termination(s). Incorrect or broken termination(s) make the
communication integrity dependent upon a controller's position on the
network.
Extra Capacitance Ensure no extra capacitance is connected to the network other than the
standard FTT circuit, and a maximum of a 3 meter stub (in bus topology).
Number of Devices on Network Segment The number of controllers on a channel should never exceed 64. Use a router
Exceeded or a repeater in accordance with LONWORKS LN-Series Network
Communications and Interface Guide (LIT-1201253) or Junction Box and
Wiring Guideline for Twisted Pair LONWORKS Networks.
Network Traffic Query node statistic to check errors.
Use a LONWORKS protocol analyzer to check network traffic.
Hardware input is not reading the correct value.
Input Wiring Problem Check that the wiring is correct according to this manual and according to the
peripheral device's manufacturer.
Open Circuit or Short Circuit Using a voltmeter, check the voltage on the input terminal. A short circuit has a
0 V value and an open circuit shows approximately 5 V.
Configuration Problem Check the configuration of the input using the device configuration plug-in or
wizard. Refer to the device’s user guide for more information.
Over-Voltage or Over-Current at an Input An over-voltage or over-current at one input can affect the reading of other
inputs. Respect the allowed voltage/current range limits of all inputs. See
Technical Specifications.
Hardware output is not operating correctly.
Fuse Has Blown (auto-reset fuse) Disconnect the power and output terminals. Wait a few seconds to allow the
auto-reset fuse to cool down. Check the power supply and the output wiring.
Reconnect the power.
Output Wiring Problem Check that the wiring is correct according to this manual and according to the
device's manufacturer.
Configuration Problem Using the device configuration wizard (LN-GPI), check the configuration of the
output. Refer to the device's user guide for more information.
0 to 10 V Output, 24 VAC Powered Check the polarity of the 24 VAC power supply connected to the actuator
Actuator Is Not Moving while connected to the device. Reverse the 24 VAC wire if necessary.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Service LED Operation Guide
Table 3: Service LED Operation Guide – Normal Operation
Operation Service
Off The device is in normal operation.
On The device is application-less.
Appropriate action: reload the APB or NXE.
Slow Blink The device is not configured.
(1 second On, 1 second Off) Appropriate action: Commission the device.
Fast Blink Watchdog timeout. Application corrupted.
(0.3 seconds On, 1 second Off) Appropriate action: Use the memory erase jumper to reset the Neuron chip’s
memory, then load the proper APB or NxE into the device using LN-Builder or
another network management tool.
Repair Information
If the LN Series Application Specific Controller or Remote I/O Module fails to operate within its specifications,
replace the unit. For a replacement controller or module, contact the nearest Johnson Controls® representative.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
15
Technical Specifications
Table 4: LN Application Specific Controllers
Product Codes LN-RTUL-1, LN-FCUL-1, LN-UVL-1, LN-HPUL-1
Power Requirement Voltage: 24 VAC, +15%, 50/60HZ, Class 2
Protection: 1.35 A auto reset fuse
Power Consumption: 6 VA
Maximum Consumption: 15 VA
Environmental Operating Temperature: 0 to 70ºC, (32 to 158ºF)
Storage Temperature: -20 to 70ºC, (-4 to 158ºF)
Relative Humidity: 0 to 90% noncondensing
General Standard:
LN-RTUL-1: Roof Top Unit Controller #8030
LN-FCUL-1: Fan Coil Controller #8020
LN-UVL-1: Unit Ventilator #8080
LN-HPU-1: Heat Pump with Temperature Control #8051
Processor: Neuron™ 3150®; 8 bits
Processor Speed: 10 MHz
Memory: Nonvolatile Flash 64k (APB application and configuration properties)
Communication: LonTalk® protocol
Media Channel: TP/FT-10; 78 Kbps
Transceiver: FT-X1
Status Indicator: Green LED – power status and LON TX, Orange LED – service
and LON RX
Communication Jack: LON audio jack mono 1/8 in (3.5 mm)
Enclosure Material: ABS type PA-765A
Dimensions (with screws): 5.7 x 4.7 x 2.0 in. (144.8 x 119.4 x 50.8 mm)
Shipping Weight: 0.77 lbs. (0.35 kg)
Inputs Quantity: 6
Input Types: universal software configurable
Voltage: 0 to 10 VDC , Accuracy +0.5%
Current: 4 to 20 mA with a 249 ohm external resistor (wired in parallel), Accuracy
+0.5%
Digital: dry contact
Resistor:
RTD: 1k ohm (nickel and platinum), 100 ohm (platinum)
Thermistor: Type 2 and Type 3 10k ohm, accuracy: +0.9°F, +5°C
range: -40° to 257°F; resolution: 0.1°C; 0.18°F.
Potentiometer: translation table configurable on several points; accuracy +0.5%
Input Resolution: 12-bit analog/digital converter
Outputs Quantity: 7
5 Digital:
Triac 1.0 A at 24 VAC
External power supply
2 Universal: 0 to 10 VDC (linear), digital 0 to 12 VDC (on/off) or PWM
PWM output: adjustable period from 2 second to 15 minutes
60 mA max. at 12 VDC (140°F; 60°C)
Maximum load 200 ohms
Auto-reset fuse: 60 mA at 140°F; 60°C; 100 mA at 68°F, 20°C
Output Resolution: 8-bit digital/analog converter
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Table 4: LN Application Specific Controllers
Electromagnetic Compatibility CE Emission: (CDN and US)
CE Immunity: Material
EN61000-4-2: 1995, level 2 by contact
EN61000-4-3: 1996, level 2
EN61000-4-4: 1995, level 2
EN61000-4-6: 1996, level 2
ENV 5024: 1995, level 2
FCC: This device complies with FCC rules part 15, subpart B, class B
Compliance United States: UL916 Energy Management Equipment
Material1: UL94-5VA
Canada: UL916 Energy Management Equipment
Material1:UL94-5VA
Europe: CE Mark – Johnson Controls, Inc. declares that the products are in compliance
with the essential requirements and other relevant provisions of EMC Directive 2004/
108/EC.
1. All materials and manufacturing processes comply with the RoHS directive and are marked according to the Waste
Electrical and Electronic Equipment (WEEE) directive.
Table 5: LN Remote I/O Modules
Product Codes LN-IO301-1, LN-IO401-1, LN-IO520-1
Power Requirement Voltage: 24 VAC/DC; ±15%, 50/60 Hz, Class 2
Protection: 1.35 A auto-reset fuse
Power Consumption: 6 VA typical
Maximum Consumption: 15 VA
Environmental Operating Temperature: 0 to 50°C, (32 to 122°F)
Storage Temperature: -20 to 70°C, (-4 to 158°F)
Relative Humidity: 0 to 90% noncondensing
General Processor: Neuron® 3150™; 8 bits
Processor Speed: 10 MHz
Memory: 64k Nonvolatile Flash (APB application and configuration properties)
Communication: LonTalk® protocol
Transceiver: FT-X1
Status Indicator: Green LED - power status and LON TX, Orange LED - service and LON
RX
Communication Jack: LON® mono audio jack 1/8 in. (3.5 mm)
Enclosure Material: ABS PA-765A
Dimensions (with screws):
LN-IO301-1: 5.7 x 4.7 x 2.0 in. (144.8 x 119.4 x 50.8 mm)
LN-IO401-1 and LN-IO520-1: 7.7 x 4.7 x 2.0 in. (195.6 x 119.4 x 50.8 mm)
Shipping Weight:
LN-IO301-1:.77 lb (0.35 kg)
LN-IO401-1 and LN-IO520-1: .86 lb (0.39kg)
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
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Table 5: LN Remote I/O Modules
Inputs Input Types: universal software configurable
Voltage: 0 to 10 VDC , Accuracy +0.5%
Current: 4 to 20 mA with a 249 ohm external resistor (wired in parallel)
Digital: dry contact
Resistor:
Thermistor: Type 2 and Type 3 10k ohm, 10k ohm at 25°C; 77°F
Range: -40° to 302°F; -40° to 150°C
Platinum: Pt1000 (100 ohms at 32°F; 0°C)
Range: -40° to 275°F; -40° to 135°C
Potentiometer: Translation table configurable on several points
Input Resolution: 16-bit analog/digital converter
Electromagnetic Compatibility CE Emission: EN61000-6-3: 2007; Generic standards for residential, commercial, and
light-industrial environments.
CE Immunity: EN61000-6-1: 2007; Generic standards for residential, commercial, and
light-industrial environments.
IC: This Class (A) digital apparatus meets all requirements of the Canadian Interference
Causing Equipment Regulations.
FCC: This device complies with FCC rules part 15, subpart B, class B
Compliance United States: UL 916, Energy Management Equipment
Material: UL94-5VA
Canada: UL 916, Energy Management Equipment
Material: UL94-5VA.
Europe: CE Mark – Johnson Controls declares that the products are in compliance with
the essential requirements and other relevant provisions of the EMC Directive 2004/108/
EC.
Table 6: LN-PRG203-2 Programmable Controller (Part 1 of 2)
Product Code LN-PRG203-2
Power Requirement Voltage: 24 VAC/DC; ±15%, 50/60 Hz, Class 2
Protection: 1.85 A user-replaceable fuse
Power Consumption: 18 VA with 2 triac outputs ON and 2 outputs with
20 mA load at 12 VDC
Maximum Consumption: 25 VA
Environmental Operating Temperature: 0 to 70°C, (32 to 158°F)
Storage Temperature: -20 to 70°C, (-4 to 158°F)
Relative Humidity: 0 to 90% noncondensing
General Processor: Neuron® 3150™, 8 bits, 10 MHz
Processor Speed: 10 MHz
Memory: Nonvolatile Flash 64k (APB application); Nonvolatile Flash 128k (storage)
Media Channel: TP/FT-10; 78 Kbps
Communication: LonTalk® protocol
Status Indicator: Green LED – power status and LON TX, Orange LED – service and LON
RX
Communication Jack: LON® mono audio jack mono 1/8 in (3.5 mm)
LONMARK® Interoperability: Version 3.4
Device Class: Multi I/O Module
LONMARK Functional Profile: Input Objects: Open-Loop Sensor #1, Output Objects: Open-
Loop Sensor #3
Enclosure Material: ABS type PA-765A
Dimensions (with screws): 5.7 x 4.7 x 2.0 in. (144.8 x 119.4 x 50.8 mm)
Shipping Weight: 0.97 lb (0.44 kg)
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
18
Table 6: LN-PRG203-2 Programmable Controller (Part 2 of 2)
Inputs Universal software configurable
Input Types:
Digital: Dry Contact
Pulse: Dry Contact; 500 milliseconds minimum ON/OF
Voltage: 0 to 10 VDC,
Current: 4 to 20 mA with 249 ohmsexternal resistor (wired in parallel)
Resistor Support:
Thermistor: Type 2 and Type 3 10k ohms (10k ohms at 25°C [77°F])
Range: -40 to 150°C (-40 to 302°F)
Platinum:
PT1000: 1k ohm (1k ohms at 0°C [32°F])
Range: -40 to 150°C (-40 to 302°F)
PT100: 100 ohms (100 ohms at 0°C [32°F])
Range: -40 to 135°C (-40 to 275°F)
Nickel:
RTD Ni1000 (1k ohm at 0°C [32°F])
Range: -40 to 150°C (-40 to 302°F)
Potentiometer: Translation table configurable on several points
Input Resolution: 16-bit analog/digital converter
Outputs Digital: 24 VAC Triac, digital (on/off), PWM, or floating
software configurable
0.5 A continuous
1.0 A at 15% duty cycle for a 10-minute period
PWM control: adjustable period from 2 seconds to 15 minutes
Floating control: requires two consecutive output
minimum plus on/off: 500 milliseconds
adjustable drive time period
External or internal power supply (jumper selectable)
Universal: 0-10 VDC, digital 0-12 VDC (on/off), PWM, or floating
PWM control: adjustable period from 2 seconds to 15 minutes
Floating control: requires two consecutive outputs
minimum plus on/off: 500 milliseconds
adjustable drive time period
60 mA maximum at 12 VDC (60°C [140°F])
minimum resistance 200 ohms
Auto reset fuse
60 mA at 60°C (140°F)
100 mA at 20°C (68°F)
Output Resolution: 10-bit digital/analog converter
Electromagnetic CE Emission: EN61000-6-3: 2007 Generic standards for residential, commercial, and light-
Compatibility industrial environments (pending).
CE Immunity: EN61000-6-1: 2007; Generic standards for residential, commercial, and light-
industrial environments (pending).
FCC: This device complies with FCC rules part 15, subpart B, class B
Compliance UL Listed: UL916 Energy management equipment
Material1: UL94-5VA
UL Listed: UL916 Energy management equipment
Material1: UL94-5VA
1. All materials and manufacturing processes comply with the RoHS directive and are marked according to the Waste
Electrical and Electronic Equipment (WEEE) directive.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
19
Table 7: LN-PRG300-2 Programmable Controller (Part 1 of 2)
Product Code LN-PRG300-2
Power Requirement Voltage: 24 VAC/DC; ±15%, 50/60 Hz, Class 2
Protection: 1.85A auto-reset fuse
Power Consumption: 18 VA, all outputs with 20 mA load at 12 VDC
Maximum Consumption: 33 VA
Environmental Operating Temperature: 0 to 70°C, (32 to 158°F)
Storage Temperature: -20 to 70°C, (-4 to 158°F)
Relative Humidity: 0 to 90%
General Processor: Neuron 3150, 8 bits, 10 MHz
Memory: Nonvolatile Flash 64k (APB application), Nonvolatile Flash 128k (storage)
Media Channel: TP/FT-10; 78 Kbps
Communication: LonTalk protocol
Clock: Real-time clock chip, CR2032 lithium battery (for clock)
Status Indicator: Green LED - power status and LON TX, Orange LED - service and
LON RX
Communication Jack: LON audio jack mono 1/8 in (3.5 mm)
LONMARK Interoperability: Version 3.4
Device Class: Multi I/O Module
LONMARK Functional Profile: Input Objects: Open-Loop Sensor #1, Output Objects:
Open-Loop Sensor #3
Enclosure Material: ABS type PA-765A
Dimensions (with screws): 5.7 x 4.7 x 2.0 in. (144.8 x 119.4 x 50.8 mm)
Shipping Weight: 0.97 lb (0.44 kg)
Inputs Universal software configurable
Input Types:
Digital: Dry Contact
Pulse: Dry Contact, 500ms minimum ON/OFF
Analog Voltage: 0 to 10 VDC,
Analog current: 4 to 20 mA with 249 ohmsexternal resistor (wired in parallel),
Resistor Support:
Thermistor: Type 2, Type 3 10k ohms (10k ohms at 25ºC [77ºF])
Range: -40 to 150ºC, (-40 to 302ºF)
Platinum:
Pt1000: (1k ohm at 0ºC [32ºF])
Range: -40 to 150ºC (-40 to 302ºF)
PT100: 100 ohms (1k ohm at 0ºC [32ºF])
Range: -40 to 135ºC (-40 to 275º)
Nickel:
Ni1000 (1k ohm at 0ºC [32ºF])
Range: -40 to 150ºC (-40 to 302ºF)
Potentiometer: Translation table configurable on several points
Input Resolution: 16-bit analog/digital converter
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
20
Table 7: LN-PRG300-2 Programmable Controller (Part 2 of 2)
Outputs1 Quantity: 8 (software configurable)
0 to 10 VDC, digital 0 to12 VDC (on/off), PWM, or Floating
PWM output: adjustable period from 2 seconds to 15 minutes
Floating control: requires two consecutive outputs
minimum pulse on/off: 500 millisecond
adjustable drive time period
60 mA maximum at 12 VDC (60°C [140°F])
Minimum load: 200 ohms
Auto reset fuse
60 mA at 60ºC (140°F)
100 mA at 20ºC (68°F)
Output Resolution: 10-bit digital/analog converter
Electromagnetic Compatibility CE Emission: EN61000-6-3: 2007 Generic standards for residential, commercial, and
light-industrial environments (pending).
CE Immunity: EN61000-6-1: 2007; Generic standards for residential, commercial, and
light-industrial environments (pending).
Compliance United States: UL Listed: UL916 Energy management equipment
Material2: UL94-5VA
Canada: UL Listed: UL916 Energy management equipment
Material2: UL94-5VA
1. Floating available when programmed with LN GPI software.
2. All materials and manufacturing processes comply with the RoHS directive and are marked according to the Waste
Electrical and Electronic Equipment (WEEE) directive.
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
21
Table 8: LN-PRG400-2 and LN-PRG410-2 Programmable Controllers (Part 1 of 2)
Product Codes LN-PRG400-2 and LN-PRG410-2
Power Requirement Voltage: 24 VAC/DC; ±15%, 50/60 Hz, Class 2
Protection: 3.0 A user-replaceable fuse
Typical Consumption: 25 VA
Maximum Consumption: 50 VA
Power Supply: 15 VDC output used to power 4 to 20 mA inputs
Environmental Operating Temperature: 0 to 70°C, (32 to 158°F)
Storage Temperature: -20 to 70°C, (-4 to 158°F)
Relative Humidity: 0 to 90%
General Standard: LONMARK Functional Profile: SCC-VAV Controller #8502
Processor: Neuron 3150, 8 bits, 10 MHz
Memory: Nonvolatile Flash 64k (APB application), Nonvolatile Flash 128k (storage)
Media Channel: TP/FT-10; 78 Kbps
Communication: LonTalk protocol
Clock: Real-time clock chip, CR2032 lithium battery (for clock)
Status Indicator: Green LED - power status and LON TX, Orange LED - service and
LON RX
Communication Jack: LON audio jack mono 1/8 in (3.5 mm)
LONMARK Interoperability: Version 3.4
Device Class: Multi I/O Module
LONMARK Functional Profile: Input Objects: Open-Loop Sensor #1, Output Objects:
Open-Loop Sensor #3
Enclosure Material: ABS type PA-765A
Dimensions (with screws): 7.7 x 4.7 x 2.0 in. (195.6 x 119.4 x 50.8 mm)
Shipping Weight: 1.17 lb (0.53 kg)
Inputs Universal software configurable
Input Types:
Digital: Dry Contact
Pulse: Dry Contact (500 milliseconds minimum ON/OFF
Analog Voltage: 0 to 10 VDC
Analog current: 4 to 20 mA with 249 ohmsexternal resistor (wired in parallel)
Resistor Support:
Thermistor: Type 2, Type 3 10k ohms (10k ohms at 25ºC [77ºF])
Range: -40 to 150ºC (-40 to 302ºF)
Platinum:
Pt1000: (1k ohm at 0ºC [32ºF])
Range: -40 to 150ºC (-40 to 302ºF)
PT100: 100 ohms (1k ohm at 0ºC [32ºF])
Range: -40 to 135ºC (-40 to 275ºF)
Nickel: Ni1000 (1k ohm at 0ºC [32ºF])
Range: -40 to 150ºC (-40 to 302ºF)
Potentiometer: Translation table configurable on several points,
Input Resolution: 16-bit analog/digital converter
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
22
Table 8: LN-PRG400-2 and LN-PRG410-2 Programmable Controllers (Part 2 of 2)
Outputs1 Software and jumper configurable
0 to 10 VDC, digital 0 to12 VDC (on/off), PWM, or Floating
PWM output: adjustable period from 2 seconds to 15 minutes
Floating control: requires two consecutive output
minimum pulse on/off: 500 milliseconds
adjustable drive time period
60 mA maximum at 12 VDC (60ºC [140ºF])
Minimum load 200 ohms
Auto reset fuse
60 mA at 60ºC (140ºF)
100 mA at 20ºC (68ºF)
Output Resolution: 10-bit digital/analog converter
Power Supply Output: 15 VDC, maximum 240 mA
Electromagnetic Compatibility CE Emission: EN61000-6-3: 2007 Generic standards for residential, commercial, and
light-industrial environments.
CE Immunity: EN61000-6-1: 2007; Generic standards for residential, commercial, and
light-industrial environments.
Compliance United States: UL Listed: UL916 Energy management equipment
Material2: UL94-5VA
Canada: UL Listed: UL916 Energy management equipment
Material2: UL94-5VA
1. Floating available when programmed with LN GPI software.
2. All materials and manufacturing processes comply with the RoHS directive and are marked according to the Waste
Electrical and Electronic Equipment (WEEE) directive.
Table 9: LN-PRG500-2 and LN-PRG510-2 Controllers (Part 1 of 2)
Product Codes LN-PRG500-2 and LN-PRG510-2
Power Requirements Voltage: 24 VAC/DC; +/- 15%, 50/60 Hz, Class 2
Protection: 3.0 A user-replaceable fuse
Typical Consumption: 25 VA all outputs with 20mA load at 12 VDC and 15 VDC output
80mA (4 x 20 mA)
Maximum Consumption: 50 VA
Environmental Operating Temperature: 0 to 70°C, (32 to 158°F)
Storage Temperature: -20 to 70°C, (-4 to 158°F)
Relative Humidity: 0 to 90%
General Standard: LONMARK Functional Profile: SCC-VAV Controller #8502
Processor: Neuron 3150, 8 bits, 10 MHz
Memory: Nonvolatile Flash 64k (APB application), Nonvolatile Flash 64k (storage)
Media Channel: TP/FT-10; 78 Kbps
Communication: LonTalk protocol
Transceiver: FTX-1
LONMARK Interoperability: Version 3.4
Device Class: Multi I/O Module
LONMARK Functional Profile: Input Objects: Open-Loop Sensor #1, Output Objects:
Open-Loop Sensor #3
Enclosure Material: ABS type PA-765A
Dimensions (with screws): 7.7 x 4.7 x 2.0 in. (195.6 x 119.4 x 50.8 mm)
Shipping Weight: 1.17 lb (0.53 kg))
LN Application Specific, Remote I/O, and Free Programmable Controllers Installation Instructions
23
Table 9: LN-PRG500-2 and LN-PRG510-2 Controllers (Part 2 of 2)
Inputs Universal software configurable
Input Types:
Digital: Dry Contact
Pulse: Dry Contact
Analog Voltage: 0 to 10 VDC, Accuracy: ±0.5%,
Analog current: 4 to 20 mA with 249 ohmsexternal resistor (wired in parallel)
Resistor Support:
Thermistor: Type 2, Type 3 10k ohms (10k ohms at 25ºC [77ºF])
Range: -40 to 150ºC (-40 to 302ºF)
Platinum:
Pt1000: (1k ohm at 0ºC [32ºF])
Range: -40 to 150ºC (-40 to 302ºF)
PT100: 100 ohms (1k ohm at 0ºC [32ºF])
Range: -40 to 135ºC (-40 to 275ºF)
Nickel:
Ni1000 (1k ohm at 0ºC [32ºF])
Range: -40 to 150ºC (-40 to 302ºF)
Potentiometer: Translation table configurable on several points
Input Resolution: 16-bit analog/digital converter
Outputs Universal 0 to10 VDC, digital 0 to12 VDC (on/off), 0-20 mA, PWM, or floating1
PWM output: adjustable period from 2 seconds to 15 minutes
Floating control: requires two consecutive output
minimum pulse on/off: 500 milliseconds
adjustable drive time period
60 mA maximum at 12 VDC (60ºC; 140ºF)
Minimum load 200 ohms
Auto reset fuse
60 mA at 60°C (140°F)
100 mA at 20°C (68°F)
Output Resolution: 10-bit digital/analog converter
Power Supply Output: 15 VDC, maximum 240 mA
Electromagnetic Compatibility CE Emission: EN61000-6-3: 2007; Generic standards for residential, commercial, and
light-industrial environments.
CE Immunity: EN61000-6-1: 2007; Generic standards for residential, commercial, and
light-industrial environments.
Compliance United States: UL Listed: UL916 Energy management equipment
Material: UL94-5VA
Canada: UL Listed: UL916 Energy management equipment
Material: UL94-5VA
1. Available when programmed with LN GPI software.
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
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