| Вид документа | Інструкція |
|---|---|
| Виробник | JCI |
| Моделі | VG1241, VG1245, VG1271, VG1275, VG1291, VG1295, VG1841, VG1845 |
| Група обладнання | valves |
| Мова документа | англійська |
| Розмір файлу | 0.3 МБ |
Про документ
VG1000 Series forged brass ball valves regulate the flow of hot or chilled water (and on some models low-pressure steam) in response to a controller demand in HVAC systems. They are intended for use as an operating control only, with additional supervisory or safety devices designed into the system where failure could cause injury or property damage. Models are available in two-way and three-way configurations with NPT, sweat, or press end connections.
Ключові дані
| Service | Hot Water, Chilled Water, 50/50 Glycol Solutions, and 15 psig (103 kPa) Saturated Steam for HVAC Systems |
|---|---|
| Maximum Closeoff Pressure | 200 psig (1,378 kPa) |
| Valve Body Pressure Rating | 580 psig (3,996 kPa) at 203°F (95°C) (PN40) |
| Rangeability | Greater than 500:1 |
| Leakage | 0.01% of Maximum Flow per ANSI/FCI 70-2, Class 4 |
| End Connections | NPT 1/2 to 2 in. (DN15 to DN50); Sweat and Press 1/2 to 1 in. (DN15 to DN25) |
| Body Material | Forged Brass |
Застосування
- Regulating flow of hot water, chilled water, and 50/50 glycol solutions in HVAC heating/ventilating/air-conditioning systems
- Low-pressure steam service (VG12x5 Series): 15 psig (103 kPa) saturated steam at 250°F (121°C)
- Two-way valve applications: Port A supply, Port B return; mount valve downstream from the coil
- Three-way valve applications: Port A coil inlet, Port B bypass inlet, Port C common/return
Особливості
- Forged brass body with chrome plated brass ball (x1 series) or 300 series stainless steel ball (x5 series)
- Blowout-proof stem: nickel plated brass (x1) or 300 series stainless steel (x5)
- Graphite-reinforced PTFE seats with EPDM O-ring backing; EPDM double O-ring stem seals
- Flow-characterizing disk (Amodel® AS-1145HS polyphthalamide resin) located in Port A; Port A must be the inlet/coil connection
- Press end connections compatible with RIDGID® press tools (ProPress® compatible); integral O-ring seal — never use sealant or pipe dope
- Compatible with a wide range of Johnson Controls actuators (VA9104, VA9203, VA9208, M9102/M9104/M9106/M9109/M91xx) via direct mount or M9000-series linkage kits
- Optional M9000-561 thermal barrier and M9000-330/340/341 weather shield enclosures
- Equal percentage flow characteristics (two-way; three-way in-line port), linear on three-way angle/bypass port
Технічні дані
| Parameter | Value |
|---|---|
| Service | Hot Water, Chilled Water, 50/50 Glycol Solutions, and 15 psig (103 kPa) Saturated Steam for HVAC Systems |
| Fluid temperature limits, Water | VG12x1 and VG18x1 Series: 23 to 203°F (-5 to 95°C); VG12x5 and VG18x5 Series: -22 to 284°F (-30 to 140°C) |
| Fluid temperature limits, Steam | VG12x5 Series: 15 psig (103 kPa) at 250°F (121°C); VG12x1 Series: Not Rated for Steam Service |
| Actuator maximum fluid operating temperature limit | 212°F (100°C): VA9104, VA9203, VA9208, M9104 with M9000-551 linkage; 284°F (140°C): M9106 or M9109 with M9000-520 linkage, VA9104 / VA9203 / VA9208 with M9000-561 thermal barrier |
| Valve body pressure/temperature rating, Water | VG1241, VG1245, VG1841, VG1845: 580 psig (3,996 kPa) at 203°F (95°C) (PN40); 464 psig (3,196 kPa) at 284°F (140°C) (PN40). VG1271, VG1275, VG1871, VG1875: 300 psig (2,067 kPa). VG1291, VG1295, VG1891, VG1895: 300 psig (2,067 kPa) |
| Steam rating | 15 psig (103 kPa) Saturated Steam |
| Maximum closeoff pressure | 200 psig (1,378 kPa) |
| Maximum recommended operating pressure drop | 50 psi maximum differential pressure; 30 psi maximum for quiet service ball valves |
| Flow characteristics | Two-way: equal percentage; Three-way: equal percentage (in-line/coil port), linear (angle/bypass port) |
| Rangeability | Greater than 500:1 |
| Minimum ambient operating temperature | -4°F (-20°C) VA9104, M9104, M9106, M9109; -22°F (-30°C) VA9203; -40°F (-40°C) VA9208 |
| Maximum ambient operating temperature (limited by actuator) | 140°F (60°C) VA9104, M9104, VA9203, VA9208 (direct mount or with M9000-561 thermal barrier); 125°F (52°C) M9106 with M9000-5xx linkage; 122°F (50°C) M9100 with M9000-5xx linkage |
| Leakage | 0.01% of maximum flow per ANSI/FCI 70-2, Class 4; 1% of maximum flow for three-way bypass port |
| End connections | National Pipe Thread (NPT): 1/2 to 2 in. (DN15 to DN50); Sweat: 1/2 to 1 in. (DN15 to DN25); Press (ProPress® Compatible): 1/2 to 1 in. (DN15 to DN25) |
| Body material | Forged Brass |
| Ball material | VG12x1/VG18x1: Chrome Plated Brass; VG12x5/VG18x5: 300 Series Stainless Steel |
| Blowout-proof stem | VG12x1/VG18x1: Nickel Plated Brass; VG12x5/VG18x5: 300 Series Stainless Steel |
| Seats | Graphite-Reinforced Polytetrafluoroethylene (PTFE) with Ethylene Propylene Diene Monomer (EPDM) O-Ring Backing |
| Stem seals | EPDM Double O-Rings |
| Characterizing disk | Amodel® AS-1145HS Polyphthalamide Resin |
Варіанти замовлення
Related installation instruction documents (actuators, linkages, accessories):
- VA9104-xGA-2S / -3S Electric Non-Spring Return Actuators (Part No. 14-1336-15 / 14-1336-23)
- M9102-AGA-2S/-3S and M9104-xGA-2S/-3S Electric Non-Spring Return Actuators (Part No. 34-636-1220 / 34-636-1433)
- M9106-xGx-2 Series Electric Non-Spring Return Actuators (Part No. 34-636-1085)
- M9109 Series Electric Non-Spring Return Actuators (Part No. 34-636-1190)
- VA9203-AGx-2Z On/Off and Floating Point Spring Return Actuators (Part No. 14-1380-8)
- VA9203-Bxx-2 On/Off Spring Return Actuators (Part No. 14-1380-16)
- VA9203-GGx-2Z Proportional Spring Return Actuators (Part No. 14-1380-24)
- VA9208-AGx-x On/Off and Floating Point Spring Return Actuators (Part No. 14-1379-5)
- VA9208-Bxx-x On/Off Spring Return Actuators (Part No. 14-1379-13)
- VA9208-GGx-x Proportional Spring Return Actuators (Part No. 14-1379-21)
- M9108, M9116, M9124, M9132 Series Electric Non-Spring Return Actuators (Part No. 34-636-399)
- M9210-AGx-3 Floating / M9210-Bxx-3 On/Off / M9210-GGx-3 Proportional Electric Spring Return Actuators (Part No. 34-636-1654 / 34-636-1638 / 34-636-1662)
- M2000-560 Ball Valve Linkage Kit and M9000-561 Thermal Barrier (Part No. 34-636-2227)
- M9000-330 and M9000-340 Weather Shield Enclosures (Part No. 14-1330-26); M9000-341 Weather Shield Enclosures (Part No. 34-636-2235)
- M9000-51x Valve Linkage Kits (Part No. 14-1201-13); M9000-520 Linkage Kit (Part No. 14-1297-5); M9000-551 Linkage Kit (Part No. 34-636-1816)
Допуски та стандарти
- ANSI/FCI 70-2, Class 4 leakage rating
- VDI 2035 Standard recommended for proper water treatment
- Lead-free RoHS compliance: 96.5% tin/3.5% silver solder recommended for sweat connections
Текст документа
VG1000 Series Forged Brass Ball Valves
Installation Instructions
Part No. 14-1201-5, Rev. R
Issued June 9, 2011
Supersedes August 26, 2008
Refer to the QuickLIT Web site for the most up-to-date version of this document.
Applications Installation
The VG1000 Series Ball Valves are designed to Install VG1000 Series Ball Valves with the actuator at
regulate the flow of hot or chilled water (and for some or above the centerline of the horizontal piping, as
models, low pressure steam) in response to the shown in Figure 1.
demand of a controller in Heating, Ventilating, and Air
Conditioning (HVAC) systems. IMPORTANT: In steam applications, install the
valve with the stem horizontal to the piping. Failure
IMPORTANT: Use the VG1000 Series Valves as an to follow these guidelines may shorten the life of the
operating control. Where failure or malfunction of the actuator.
VG1000 Series Valve could lead to personal injury
or property damage to the controlled equipment or To minimize heat transfer in steam applications, wrap
other property, additional precautions must be the valve and piping with insulation. Allow sufficient
designed into the system. Incorporate and maintain clearance to remove the actuator (as illustrated in the
other devices, such as supervisory or alarm systems dimension drawings, Figure 6 through Figure 15).
or safety or limit controls, intended to warn of or When mounting the actuator in the field (before
protect against failure or malfunction of the VG1000 installation), use an adjustable wrench to manually
Series Valve. rotate the valve stem several times. This rotation
breaks the torque that may have built up during
long-term storage.
For the valve to move in the proper direction, wire the
input lines to the electric actuator correctly.
FIG:mntpos
Figure 1: Mounting Positions for Chilled Water and Condensing Atmosphere Applications
VG1000 Series Forged Brass Ball Valves Installation Instructions 1
• VA9208-Bxx-x Series On/Off Spring Return Valve
IMPORTANT: Take care to prevent foreign material
Actuators Installation Instructions
such as weld slag, thread burrs, metal chips, and
(Part No. 14-1379-13)
scale from entering the piping system. This debris
can damage or severely impede the operation of the • VA9208-GGx-x Series Proportional Spring Return
valve by embedding itself in the seats, scoring the Valve Actuators Installation Instructions
valve, and ultimately resulting in seat leakage. If the (Part No. 14-1379-21)
debris becomes embedded in the seats, subsequent
• M9108, M9116, M9124, and M9132 Series Electric
flushing and filtering of the piping system with the
Non-Spring Return Actuators Installation
valve installed does not remedy the problem.
Instructions (Part No. 34-636-399)
For more detailed installation information about the • M9210-AGx-3 Floating Electric Spring Return
specific equipment used, refer to the appropriate Actuators Installation Instructions
document from the following list: (Part No. 34-636-1654)
• VA9104-xGA-2S Series Electric Non-Spring Return • M9210-Bxx-3 On/Off Electric Spring Return
Valve Actuators Installation Instructions Actuators Installation Instructions
(Part No. 14-1336-15) (Part No. 34-636-1638)
• VA9104-xGA-3S Series Electric Non-Spring Return • M9210-GGx-3 Proportional Electric Spring Return
Valve Actuators Installation Instructions Actuators Installation Instructions
(Part No. 14-1336-23) (Part No. 34-636-1662)
• M9102-AGA-2S and M9104-xGA-2S Series • M2000-560 Ball Valve Linkage Kit and M9000-561
Electric Non-Spring Return Actuators Installation Thermal Barrier Installation Instructions
Instructions (Part No. 34-636-1220) (Part No. 34-636-2227)
• M9102-AGA-3S and M9104-xGA-3S Series • M9000-330 and M9000-340 Series Weather Shield
Electric Non-Spring Return Actuators Installation Enclosures Installation Instructions
Instructions (Part No. 34-636-1433) (Part No. 14-1330-26)
• M9106-xGx-2 Series Electric Non-Spring Return • M9000-341 Series Weather Shield Enclosures
Actuators Installation Instructions Installation Instructions (Part No. 34-636-2235)
(Part No. 34-636-1085)
• M9000-51x Series Valve Linkage Kits Installation
• M9109 Series Electric Non-spring Return Instructions (Part No. 14-1201-13)
Actuators Installation Instructions
(Part No. 34-636-1190) • M9000-520 Ball Valve Linkage Kit Installation
Instructions (Part No. 14-1297-5)
• VA9203-AGx-2Z Series On/Off and Floating Point
Electric Spring Return Valve Actuators Installation • M9000-551 Ball Valve Linkage Kit Installation
Instructions (Part No. 14-1380-8) Instructions (Part No. 34-636-1816)
• VA9203-Bxx-2 Series On/Off Spring Return Valve Note: To avoid excessive wear or drive time on the
Actuators Installation Instructions motor for VA9104, M9104, M9106, and M9109 AGx
(Part No. 14-1380-16) models, use a controller and/or software that provides
a time-out function to remove the signal at the end of
• VA9203-GGx-2Z Series Proportional Spring Return rotation (stall). The IGx and GGx models have an auto
Valve Actuators Installation Instructions shutoff to avoid excessive wear or drive time on the
(Part No. 14-1380-24) motor.
• VA9208-AGx-x Series On/Off and Floating Point On models with the flow-characterizing disk, the disk is
Electric Spring Return Valve Actuators Installation located in Port A. Port A must be the inlet. On
Instructions (Part No. 14-1379-5) three-way models, use Port A as the coil inlet and
Port B as the bypass inlet.
2 VG1000 Series Forged Brass Ball Valves Installation Instructions
VG1841 and VG1845 Series Three-Way Ball Valves Contact your local Johnson Controls® representative
have a different port configuration from VG1644 Series for compatibility concerns before using VG1000 Series
Three-Way valves. See Figure 2, Figure 3, and Ball Valves to control the flow of fluids other than those
Figure 4 for details. outlined in the Technical Specifications table in this
document.
Press Valve Installation
VG1000 press end connection valves are installed
Port C
using RIDGID® press tools. Always refer to the
Port A
Coil Common operator’s manual supplied with the RIDGID press tool
that is used to make the valve end connections. The
manual should provide proper instructions for the safe
operation of the tool, proper crimping procedures, and
FIG:VGAtoC
methods of inspecting the finished connection. If you
Port B Bypass use a battery-operated press tool, ensure its proper
Figure 2: VG1841 or VG1845 Series Three-Way operation by fully charging the unit. To avoid damage to
Ball Valve (Port A Connected to Port C) the integral O-ring, never use sealant or pipe dope with
a press connection. Always inspect the end
connections of the valve before making the connection.
The end connection should not be deformed, and the
internal, integral O-ring must be in place for a proper
seal.
Port A Port C
Coil Common Sweat Valve Installation
When soft soldering sweat ball valves, be sure to use a
low temperature solder with a melting point that does
not exceed 450°F (232°C). For lead-free RoHS
FIG:vgBtoC
compliance, a 96.5% tin/3.5% silver solder is
Port B Bypass
recommended. Never install the actuator on the valve
Figure 3: VG1841 or VG1845 Series Three-Way until you have completed the soldering operation and
Ball Valve (Port B Connected to Port C) the valve body has cooled. Before soldering, minimize
the risk of damage to the ball seals by positioning the
Common ball so that Port A is fully open. When soldering, always
Port apply a wet rag around the valve’s neck and cover as
much of the valve body with the rag as possible. Direct
the tip of the flame away from the valve and always
heat the copper tubing directly, but never the valve
body. Solder Port A first, then the remaining ports.
Normally Normally These steps provide maximum protection to the
Open Port Closed Port
FIG:vg1644ccw
internal valve components. See Figure 5 for details.
Use only low melting
temperature soft solder.
Figure 4: Top View of VG1644 Series Three-Way
Ball Valve (Actuator Fully Counterclockwise)
Place wet rag
around neck of valve.
IMPORTANT: Protect the actuator from dripping
water, condensation, and other moisture. Water or
moisture could result in an electrical short, which
may damage or affect the operation of the actuator.
IMPORTANT: Do not cover the actuator with FIG:sv_inst
thermal insulating material. High ambient
temperatures may damage the actuator, and a hot
water pipe, steam pipe, or other heat source may Figure 5: Sweat Valve Installation
overheat it.
VG1000 Series Forged Brass Ball Valves Installation Instructions 3
Dimensions See Table 2 for specific model dimensions for the
See Figure 6 for dimensions of the Non-Spring Return VA9104 Actuated VG1275 and VG1875 Series Sweat
VA9104 Actuated VG1241, VG1245, VG1841, and End and the VA9104 Actuated VG1295 and VG1895
VG1845 Series Ball Valve with M9000-551 Linkage. Series Press End Connection Ball Valves.
See Table 1 for specific model linkage dimensions.
Minimum Clearance Required
3-1/2 (89)
2-13/16 5-1/2
(71) (140)
F
A
C B
C
B
E E G
D
FIG:vg1kva04
Two-Way Valve Three-Way Valve Two-Way Valve Three-Way Valve
Figure 6: Non-Spring Return VA9104 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
with M9000-551 Linkage Dimensions, in. (mm)
Table 1: VA9104 or M9104 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
M9000-551 Linkage Dimensions, in. (mm)
Valve Size, A B C D E F G
in. (DN)1
1/2 (DN15) 3-7/8 (98) 21/32 (17) 1-7/32 (31) 5-7/64 (129) 2-33/64 (64) 11/32 (9) 1-1/4 (32)
3/4 (DN20) 3-7/8 (98) 21/32 (17) 1-7/32 (31) 5-7/32 (133) 2-51/64 (71) 11/32 (9) 1-13/32 (36)
1 (DN25) 3-11/16 (100) 3/4 (19) 1-19/64 (33) 5-9/16 (141) 3-13/32 (87) 11/32 (9) 1-11/16 (43)
1. On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.
Table 2: VA9104 Actuated VG1275 and VG1875 Series Ball Valve with Sweat End Connections and VA9104
Actuated VG1295 and VG1895 Series Ball Valves with Press End Connections Dimensions,
in. (mm)
Valve Size, A B C D E F
in. (DN)1
1/2 (DN15) 3-7/8 (98) 21/32 (17) 1-7/32 (31) 5-45/64 (145) 3-25/32 (96) 2-13/16 (55)
3/4 (DN20) 3-7/8 (98) 21/32 (17) 1-7/32 (31) 5-57/64(150) 4-3/32 (104) 2-15/32 (62)
1 (DN25) 3-11/16 (100) 3/4 (19) 1-19/64 (33) 5-1/8 (156) 3-13/32 (118) 2-27/32 (72)
1. On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.
4 VG1000 Series Forged Brass Ball Valves Installation Instructions
See Figure 7 and Table 3 for VA9104 Valve Actuator
dimensions with optional M9000-561 Thermal Barrier
installed.
3-1/2 (89)
Clearance Required
2-13/16 5-1/2
(71) (140)
A
Port Marking
Locations
FIG:M9104X_dims
D
Figure 7: Field-Installed VA9104 Series Electric Actuator Dimensions with Optional M9000-561 Thermal
Barrier Dimensions, in. (mm)
Table 3: VA9104 Actuated VG1241, VG1245, VG1841, and VG1845 Series NPT Ball Valves with Optional
Thermal Barrier Installed Dimensions, in. (mm)
Valve Size, A B C D E F G
in. (DN)1
1/2 (DN15) 5-11/32 (135) 21/32 (17) 1-7/32 (31) 5-7/64 (129) 2-33/64 (64) 11/32 (9) 1-1/4 (32)
3/4 (DN20) 5-11/32 (135) 21/32 (17) 1-7/32 (31) 5-7/32 (133) 2-51/64 (71) 11/32 (9) 1-13/32 (36)
1 (DN25) 5-27/64 (137) 3/4 (19) 1-19/64 (33) 5-9/16 (141) 3-13/32 (87) 11/32 (9) 1-11/16 (43)
1. On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.
VG1000 Series Forged Brass Ball Valves Installation Instructions 5
See Figure 8 for dimensions of the VA9203 Actuated
VG1241, VG1245, VG1841, and VG1845 Series Ball
Valve with National Pipe Thread (NPT) end
connections. See Table 4 and Table 5 for specific
model linkage dimensions.
3-1/2 (89)
Clearance Required
2-7/8
3-1/4
(82)
(73)
A
Port Marking
Locations
D FIG:VA9203X_dims
Figure 8: VA9203 Actuated VG1241, VG1245, VG1841, and VG1845 Series
Ball Valve with NPT End Connections Dimensions, in. (mm)
Table 4: VA9203 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with NPT End
Connections Dimensions, in. (mm)
Valve Size, A B C D E F G
in. (DN)1
1/2 (DN15) 4-1/4 (108) 21/32 (17) 1-7/32 (31) 6-23/32 (171) 2-33/64 (64) 11/32 (9) 1-1/4 (32)
3/4 (DN20) 4-1/4 (108) 21/32 (17) 1-7/32 (31) 6-7/8 (175) 2-51/64 (71) 11/32 (9) 1-13/32 (36)
1 (DN25) 4-9/32 (109) 3/4 (19) 1-19/64 (33) 7-7/64 (181) 3-13/32 (87) 11/32 (9) 1-45/64 (43)
1. Port A must always be connected to the coil.
Table 5: VA9203 Actuated VG1271, VG1275, VG1871, and VG1875 Series Sweat Ball Valve and VA9203
Actuated VG1291, VG1295, VG1891, and VG1895 Series Press Ball Valve Dimensions, in. (mm)
Valve Size, A B C D E F G
in. (DN)1
1/2 (DN15) 4-5/8 (117) 21/32 (17) 1-7/32 (31) 7-13/64 (183) 3-25/32 (96) 11/32 (9) 1-1/4 (32)
3/4 (DN20) 4-5/8 (117) 21/32 (17) 1-7/32 (31) 7-3/4 (197) 4-3/32 (104) 11/32 (9) 1-13/32 (36)
1 (DN25) 4-11/16 (119) 3/4 (19) 1-19/64 (33) 8-3/16 (208) 4-41/64 (118) 11/32 (9) 1-45/64 (43)
1. Port A must always be connected to the coil.
6 VG1000 Series Forged Brass Ball Valves Installation Instructions
See Figure 9 and Table 6 for VA9203 Valve Actuator
dimensions with optional M9000-561 Thermal Barrier
installed.
3-1/2 (89)
Clearance Required
3-1/4 2-7/8
(82) (73)
A
Port Marking
Locations
FIG:VA9203X_dimsthbr
D
Figure 9: Spring Return VA9203 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
with Optional M9000-561 Thermal Barrier Installed Dimensions, in. (mm)
Table 6: VA9203 Actuated VG1241, VG1245, VG1841, and VG1845 Series NPT Ball Valve with Optional
Thermal Barrier Installed Dimensions, in. (mm)
Valve Size A B C D E F G
in. (DN)1
1/2 (DN15) 6 (152) 21/32 (17) 1-7/32 (31) 6-31/32 (177) 2-33/64 (64) 11/32 (9) 1-1/4 (32)
3/4 (DN20) 6 (152) 21/32 (17) 1-7/32 (31) 7-1/8 (181) 2-51/64 (71) 11/32 (9) 1-13/32 (36)
1 (DN25) 6-1/16 (154) 3/4 (19) 1-19/64 (33) 7-31/64 (190) 3-13/32 (87) 11/32 (9) 1-45/64 (43)
1. Port A must always be connected to the coil.
VG1000 Series Forged Brass Ball Valves Installation Instructions 7
See Figure 10 and Table 7 for VA9208 Actuated
VG1241, VG1245, VG1841, and VG1845 Valve
Actuator dimensions.
3-1/2 (89)
3-29/32 2-7/8 Clearance Required
(99) (73)
Port Marking
Locations
FIG:VA9208X_dims
Figure 10: Spring Return VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
Dimensions, in. (mm)
Table 7: VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve Dimensions, in. (mm)
Valve Size Valve A B C D E F G
in. (DN) Style1
1-1/4 All 7-11/16 1-1/32 1-23/32 7-5/32 (182) 3-15/16 (100) 11/32 (9) 1-31/32 (50)
(DN32) (195) (26) (44)
1-1/2 All 7-7/8 1-9/64 1-57/64 7-3/8 (187) 4-21/64 (110) 11/32 (9) 2-11/64 (55)
(DN40) (200) (29) (48)
2 (DN50) 2-way 8-1/32 1-15/32 2-1/8 (54) 7-19/32 (193) 4-27/32 (123) 11/32 (9) 2-27/64 (62)
(204) (37)
3-way 7-7/8 (200)
1. Port A must always be connected to the coil (see Figure 10).
8 VG1000 Series Forged Brass Ball Valves Installation Instructions
See Figure 11 and Table 8 for VA9208 Actuated
VG1241, VG1245, VG1841, and VG1845 Valve
Actuator dimensions with optional M9000-561 Thermal
Barrier installed.
3-1/2 (89)
3-29/32 Clearance Required
(99)
A
F
Port Marking
Locations
C C
B
E G B
D
Figure 11: Spring Return VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
with Optional M9000-561 Thermal Barrier Installed Dimensions, in. (mm)
Table 8: VA9208 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with Optional
M9000-561 Thermal Barrier Installed Dimensions, in. (mm)
Valve Valve A B C D E F G
Size in. Style
(DN)1
1-1/4 All 9-17/64 (235) 1-1/32 (26) 1-23/32 (44) 7-1/4 (184) 3-15/16 (100) 11/32 1-31/32 (50)
(DN32) (9)
1-1/2 All 9-15/16 (240) 1-9/64 (29) 1-57/64 (48) 7-7/16 (189) 4-21/64 (110) 11/32 2-11/64 (55)
(DN40) (9)
2 (DN50) 2-way 9-31/32 (244) 1-15/32 (37) 2-1/8 (54) 7-11/16 (195) 4-27/32 (123) 11/32 N/A
(9)
3-way 7-7/8 (200) 2-27/64 (62)
1. Port A must always be connected to the coil (Figure 11).
VG1000 Series Forged Brass Ball Valves Installation Instructions 9
Linkage Kits
See Figure 12 and Table 9 for dimensions of the
Non-Spring Return M9106 or M9109 Actuated
VG1241, VG1245, VG1841, and VG1845 Series Ball
Valve with M9000-520 Linkage.
Minimum Clearance Required
3-1/2 in. (89 mm)
4-7/32
(107)
7-27/32
3-29/32 (199)
(100)
A
F
C B
C
B
E G
E
FIG:vg1km69
D
Two-Way Valve Three-Way Valve Two-Way Valve Three-Way Valve
Figure 12: Non-Spring Return M9106 or M9109 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball
Valve with M9000-520 Linkage Dimensions, in. (mm)
Table 9: M9106 and M9109 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
M9000-520 Linkage Dimensions, in. (mm)
Valve Size, A B C D E F G
in. (DN)1
1/2 (DN15) 6-19/64 (160) 21/32 (17) 1-7/32 (31) 6-49/64 (172) 2-33/64 (64) 11/32 (9) 1-1/4 (32)
3/4 (DN20) 6-19/64 (160) 21/32 (17) 1-7/32 (31) 6-29/32 (175) 2-51/64 (71) 11/32 (9) 1-13/32 (36)
1 (DN 25) 6-3/8 (162) 3/4 (19) 1-19/64 (33) 7-13/64 (183) 3-13/32 (87) 11/32 (9) 1-11/16 (43)
1-1/4 (DN32) 6-13/16 (173) 1-1/32 (26) 1-23/32 (44) 7-15/32 (190) 3-15/16 (100) 11/32 (9) 2 (51)
1-1/2 (DN40) 6-31/32 (177) 1-9/64 (29) 1-57/64 (48) 7-43/64 (195) 4-21/64 (110) 11/32 (9) 2-1/8 (54)
2 (DN50) 7-11/64 (182) 1-15/32 (37) 2-1/16 (53) 7-59/64 (201) 4-27/32 (123) 11/32 (9) 2-9/16 (65)
1. On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.
10 VG1000 Series Forged Brass Ball Valves Installation Instructions
Weather Shields See Figure 14 for dimensions of the Spring Return
See Figure 13 for dimensions of the Non-Spring Return VA9208 Series Actuated VG1241, VG1245, VG1841,
M91xx Series Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with M9000-341
and VG1845 Series Ball Valve with M9000-330 Weather Shield Kit. See Table 8 for specific model
Weather Shield Kit. linkage dimensions.
9-17/32
(242) 4-23/32
(120)
7-3/32
(181)
A
FIG:m91xx_m9000-330ws
Figure 13: Non-Spring Return M91xx Series Actuated VG1241, VG1245, VG1841,
and VG1845 Series Ball Valve with M9000-516 Linkage and Field-Installed
M9000-330 Weather Shield Dimensions, in. (mm)
B
A
FIG: VA9208_whshld
D
Figure 14: Spring Return VA9208 Series Actuated VG1241, VG1245, VG1841,
and VG1845 Series Ball Valve Field-Installed M9000-341 Weather Shield Kit
Dimensions, in. (mm)
VG1000 Series Forged Brass Ball Valves Installation Instructions 11
Table 10: Weather Shield Enclosure Dimensions, in. (mm)
Dimension M9000-321
A 9-29/64 (240)
B 4-47/64 (120)
C 3-15/16 (100)
D 1-27/32 (47)
Piping
VG18xx Three-Way Valve
Port A Port C Return
Port B
Supply
Typical Three-Way Ball Valve Application
VG12xx Two-Way Valve
Port A Port B Return
Supply
Typical Two-Way Ball Valve Application
FIG:vg1000pip
Note: Mount the valve downstream from the coil to minimize heat transfer to the actuator.
Figure 15: Typical VG1000 Piping
12 VG1000 Series Forged Brass Ball Valves Installation Instructions
Wiring Troubleshooting
Be sure to wire the input lines to the electric actuator Servicing the Actuator or Piping System
correctly for the valve to move in the proper direction.
When servicing the electric actuator or the piping
system:
IMPORTANT: Use copper conductors only. Make
all wiring connections in accordance with local, • disconnect the power supply to the actuator.
national, and regional regulations. Do not exceed
• relieve the pressure in the piping system.
the actuator’s electrical ratings.
IMPORTANT: Do not attempt to manually rotate the
WARNING: Risk of Electric Shock. drive shaft while the actuator is installed without first
Disconnect the power supply before
! making electrical connections. Contact
releasing the actuator gears. Manually rotating the
drive shaft without releasing the actuator gears may
with components carrying hazardous result in permanent damage to the actuator.
voltage can cause electric shock and
may result in severe personal injury or Repair Information
death.
If the VG1000 Series Forged Brass Ball Valve fails to
operate within its specifications, replace the unit. For a
CAUTION: Risk of Property Damage. replacement valve, contact the nearest
Do not apply power to the system before
! checking all wiring connections. Short
Johnson Controls® representative.
circuited or improperly connected wires
may result in permanent damage to the
equipment.
Technical Specifications
VG1000 Series Forged Brass Ball Valves (Part 1 of 2)
Service1 Hot Water, Chilled Water, 50/50 Glycol Solutions, and
15 psig (103 kPa) Saturated Steam for HVAC Systems
Fluid Temperature Limits Water VG12x1 and VG18x1 Series: 23 to 203°F (-5 to 95°C)
VG12x5 and VG18x5 Series: -22 to 284°F (-30 to 140°C)
Steam VG12x5 Series: 15 psig (103 kPa) at 250°F (121°C)
VG12x1 Series: Not Rated for Steam Service
Actuator Maximum Fluid 212°F (100°C) VA9104 Series Non-Spring Return Actuator
Operating Temperature Limit
VA9203 Series Spring Return Actuators
VA9208 Series Spring Return Actuators
M9104 with M9000-551 Linkage
284°F (140°C) M9106 or M9109 with M9000-520 Linkage
VA9104 with M9000-561 Thermal Barrier
VA9203 or VA9208 with M9000-561 Thermal Barrier
Valve Body Pressure/ Water VG1241, VG1245, VG1841, and VG1845 Series:
Temperature Rating 580 psig (3,996 kPa) at 203°F (95°C) (PN40)
464 psig (3,196 kPa) at 284°F (140°C) (PN40)
VG1271, VG1275, VG1871, and VG1875 Series:
300 psig (2,067 kPa)
VG1291, VG1295, VG1891, and VG1895 Series:
300 psig (2,067 kPa)
Steam 15 psig (103 kPa) Saturated Steam
Maximum Closeoff Pressure 200 psig (1,378 kPa)
Maximum Recommended Operating Pressure Drop 50 psi Maximum Differential Pressure and 30 psi Maximum for
Quiet Service Ball Valves
VG1000 Series Forged Brass Ball Valves Installation Instructions 13
VG1000 Series Forged Brass Ball Valves (Part 2 of 2)
Flow Characteristics Two-Way Equal Percentage
Three-Way Equal Percentage Flow Characteristics of In-line Port (Coil) and
Linear Flow Characteristics of Angle Port (Bypass)
Rangeability2 Greater than 500:1
Minimum Ambient Operating -4°F (-20°C) VA9104 and M9104 Series Non-Spring Return Actuator
Temperature
-4°F (-20°C) M9106 and M9109 Series Non-Spring Return Actuators
-22°F (-30°C) VA9203 Series Spring Return Actuators
-40°F (-40°C) VA9208 Series Spring Return Actuators
Maximum Ambient Direct Mount or 140°F (60°C) VA9104 Series Non-Spring Return Actuators
Operating Temperature with M9000-561
(Limited by the Actuator)3 Thermal Barrier
M9000-551 Linkage 140°F (60°C) M9104 Series Non-Spring Return Actuators
Direct Mount or 140°F (60°C) VA9203 and VA9208 Series Non-Spring Return
with M9000-561 Actuators
Thermal Barrier
M9000-5xx Series 125°F (52°C) M9106 Series Non-Spring Return Actuators
Linkage 122°F (50°C) M9100 Series Non-Spring Return Actuators
Leakage 0.01% of Maximum Flow per ANSI/FCI 70-2, Class 4
1% of Maximum Flow for Three-Way Bypass Port
End Connections National Pipe Thread (NPT): 1/2 to 2 in. (DN15 to DN50)
Sweat: 1/2 to 1 in. (DN15 to DN25)
Press (ProPress® Compatible): 1/2 to 1 in. (DN15 to DN25)
Materials Body Forged Brass
Ball VG12x1 and VG18x1 Series: Chrome Plated Brass
VG12x5 and VG18x5 Series: 300 Series Stainless Steel
Blowout-Proof VG12x1 and VG18x1 Series: Nickel Plated Brass
Stem VG12x5 and VG18x5 Series: 300 Series Stainless Steel
Seats Graphite-Reinforced Polytetrafluoroethylene (PTFE) with
Ethylene Propylene Diene Monomer (EPDM) O-Ring Backing
Stem Seals EPDM Double O-Rings
Characterizing Disk Amodel® AS-1145HS Polyphthalamide Resin
1. Proper water treatment is recommended; refer to the VDI 2035 Standard.
2. Rangeability is defined as the ratio of maximum controllable flow to minimum controllable flow.
3. In steam applications, install the valve with the stem horizontal to the piping and wrap the valve and piping with insulation.
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. © 2011 Johnson Controls, Inc.
14 VG1000 Series Forged Brass Ball Valves Installation Instructions
Published in U.S.A. www.johnsoncontrols.com
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