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VA-7700 Series Electric Non-Spring Return Actuator

Вид документаІнструкція
ВиробникJCI
МоделіVA-7700-AGA-2, VA-7700-GGA-2
Група обладнанняvalves
Мова документаанглійська
Розмір файлу0.3 МБ

Про документ

Electric linear valve actuator for Johnson Controls VG7000 Series bronze control valves. Two models are covered: the VA-7700-AGA-2 floating model and the VA-7700-GGA-2 proportional model with selectable VDC/mA input signals, DIP-switch configuration, and auto-calibration.

Ключові дані

Power requirement24 VAC (20.4 to 27.6 VAC) at 50/60 Hz; Class 2 (North America) or SELV (Europe)
ForceMinimum 90 lb (400 N)
Stroke range4/5 in. (20 mm) maximum
Stroke time (3/8 in. / 8 mm)84 seconds at 50 Hz; 70 seconds at 60 Hz
Input signal (GGA-2)0 to 10 VDC or 0(4) to 20 mA, adjustable zero and span
EnclosureIP54/NEMA 2
Operating ambient conditions23 to 131°F (-5 to 55°C); 90% RH maximum, noncondensing
Valve compatibilityJohnson Controls VG7000 Series Bronze Control Valves

Застосування

  • Control of VG7000 Series valves under normal operating conditions
  • Indoor mounting only, no direct exposure to water beyond NEMA 2 conditions
  • Steam applications: do not mount above the pipe

Особливості

  • Auto-calibration cycle detects stem extended/retracted limits (both calibration buttons pressed ≥5 seconds)
  • Freely defined control signal ranges supported (e.g., 2 to 8 VDC)
  • DIP switch selection of signal type/range, action (DA/RA), electrical manual override, and signal-failure position preset
  • Five-LED position indication and fault alarm codes (A–D)
  • Retry cycle on unexpected stem stop before entering fault mode
  • Plenum-rated cable (UL 444 Type CMP)

Технічні дані

Parameter Value
Power requirement 24 VAC (20.4 to 27.6 VAC) at 50/60 Hz: Class 2 (North America) or SELV (Europe), 3.2 VA running (AGA-2); 4.3 VA running (GGA-2)
Input signal/adjustments N/A (AGA-2); 0 to 10 VDC, 0(4) to 20 mA, adjustable zero and span (GGA-2)
Control input impedance N/A (AGA-2); 0 to 10 VDC: 100k Ohms (GGA-2)
Feedback signal N/A (AGA-2); 0 to 10 VDC (GGA-2)
Motor Impedance protected motor
Force Minimum 90 lb (400 N)
Stroke range 4/5 in. (20 mm) maximum
Movement type Linear
Stroke time 3/8 in. (8 mm): 84 s at 50 Hz, 70 s at 60 Hz; 1/2 in. (13 mm): 137 s at 50 Hz, 114 s at 60 Hz; 3/4 in. (19 mm): 200 s at 50 Hz, 167 s at 60 Hz
Cycles 250,000 full-stroke cycles
Audible noise rating Less than 30 dBA at 39-13/32 in. (1 m)
Electrical connections 120 in. (3.05 m) UL 444 Type CMP plenum-rated cable with 19 AWG (0.75 mm²) conductors and 1/4 in. (6 mm) ferrule ends
Conduit connections 1/2 in. (13 mm) NPSM threaded conduit connectors
Valve compatibility Johnson Controls VG7000 Series Bronze Control Valves
Enclosure IP54/NEMA 2
Operating ambient conditions 23 to 131°F (-5 to 55°C); 90% RH maximum, noncondensing
Storage ambient conditions -4 to 149°F (-20 to 65°C); 90% RH maximum, noncondensing
Dimensions 5-9/10 in. x 5-1/5 in. x 6-2/5 in. (150 mm x 131 mm x 162 mm)
Shipping weight 2.85 lb (1.25 kg)

Варіанти замовлення

  • VA-7700-AGA-2 — Floating Model, 24 VAC applications
  • VA-7700-GGA-2 — Proportional Model, 24 VAC applications

Допуски та стандарти

  • United States: UL Listed, CCN XAPX, File E194024; UL60730-1 (Fourth Edition, November 13, 2013); UL 60730-2-14 (Second Edition, February 27, 2013); Plenum-Rated (UL 2043), suitable for use in environmental air space per NEC Section 300.22(C)
  • Canada: UL Listed, CCN XAPX7, File E194024; CAN/CSA-E60730-1:02 (Third Edition, July 2002; Amendment February 1, 2007)
  • Europe: CE Mark — EMC Directive 2004/108/EC and Low Voltage Directive 2006/95/EC

Текст документа

                                                                                      *1488328187C*
                                                                                        14-88328-187, Rev. C


VA-7700 Series Electric Non-Spring Return Actuators
Installation Instructions
VA-7700-AGA-2, VA-7700-GGA-2                                                        Part No. 14-88328-187, Rev. C
                                                                                              Issued November 2017


Installation
    IMPORTANT: Use this VA-7700 Series Electric Non-Spring Return Actuator only to control equipment under
    normal operating conditions. Where failure or malfunction of the actuator could lead to personal injury or
    property damage to the controlled equipment or other property, additional precautions must be designed into the
    control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit
    controls, intended to warn of or protect against failure or malfunction of the actuator.
    IMPORTANT : Utiliser ce VA-7700 Series Electric Non-Spring Return Actuator uniquement pour commander
    des équipements dans des conditions normales de fonctionnement. Lorsqu'une défaillance ou un
    dysfonctionnement du cooling actuator risque de provoquer des blessures ou d'endommager l'équipement
    contrôlé ou un autre équipement, la conception du système de contrôle doit intégrer des dispositifs de protection
    supplémentaires. Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes
    de supervision ou d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou
    de protection en cas de défaillance ou de dysfonctionnement du cooling actuator.

Parts Included
•     One jam nut (top left drawing in Figure 1)
•     Two-position scale (in.) (top right drawing in Figure 1)
•     Two-position scale (mm) (bottom left drawing in Figure 1)
•     Position indicator (bottom right drawing in Figure 1)


                                               Figure 1: Parts Included




Special Tools Needed
•     Wrenches, 3/4 in. (19 mm) and 9/16 in. (14 mm), open-end or adjustable
•     Wrench, 5/16 in. (8 mm)
•     Screwdrivers, Phillips cross-head with PH2 bit and blade, 3/32 in. (2 mm)
•     Optional digital voltmeter




                           VA-7700 Series Electric Non-Spring Return Actuators Installation
                                                    Instructions
                                                              1
Installation on a Johnson Controls® VG7000 Series Valve
                                                       Figure 2: VA-7700 Series Installation

                                                                                   3
                                                                                  Max.
                                                   1


                                                    Max.
                                                                                   Max.
                                                                                       4
                                                           2


                                                                5


                                                                                                                                 FIG: va770x_install
                                                               2 N·m                       6
                                                                                                                          Stop
                                                               5/16 in.
                                                               (8 mm)                                     Max. 2 N·m

1. Thread the jam nut onto the valve stem down to the end of the thread. Place the position indicator on top of the
   jam nut.
2. Push the valve stem in so it is in the full-down position. Position the actuator on the valve bonnet.
3. Lift the stem to meet the coupler, and screw the coupler onto the stem until the valve reaches the end of stroke
   in the full-up position.
Note: The coupler should be turned a minimum of four revolutions.
4. While holding the coupler in place, hand-tighten the jam nut against the coupler.
5. Use a 5/16 in. (8 mm) wrench to tighten the set screw.
6. Use the 3/4 in. (19 mm) and 9/16 in. (14 mm)
   open-end or adjustable wrenches to tighten the coupler and jam nut an additional 1/8 to 1/4 turn.
Dimensions
                                                 Figure 3: VA-7700 Actuator Dimensions
                 4-2/25 (104)




  2-3/4 (70)                                                                                                                           6-3/10 (160)




                                                                                           5-9/10 (150)



  3-11/20 (90)
                                                                             1/2 (13 mm)

                                                                                                                                                       FIG:top_view
                                                                            NPSM Internal
                                                                          Thread Connection

                                                                                                          FIG:side_view
                                FIG:front_view




                   VA-7700 Series Electric Non-Spring Return Actuators Installation Instructions

                                                                           2
Mounting
 IMPORTANT: Do not install or use this VA-7700 Series Electric Non-Spring Return Actuator in or near
 environments where corrosive substances or vapors could be present. Exposure of the actuator to corrosive
 environments may damage the device’s internal components and will void the warranty.

 IMPORTANT: The actuator is intended for indoor mounting only, with no direct exposure to water beyond
 NEMA 2 conditions. Use an appropriate shield or enclosure where the environment exceeds NEMA 2
 specifications.


                                         Figure 4: Mounting Positions

                                90
                              Maximum




                                        OK         OK




                                                                                   FIG: mounting_positions

                                                                           NO


Note: For steam applications, the actuator should not be mounted above the pipe.
Wiring
          WARNING: Risk of Electric Shock.
          Disconnect or isolate all power supplies before making electrical connections. More than one
   !      disconnection or isolation may be required to completely de-energize equipment. Contact with
          components carrying hazardous voltage can cause electric shock and may result in severe personal
          injury or death.
          AVERTISSEMENT : Risque de décharge électrique.
          Débrancher ou isoler toute alimentation avant de réaliser un branchement électrique. Plusieurs
          isolations et débranchements sont peut-être nécessaires pour couper entièrement l'alimentation de
          l'équipement. Tout contact avec des composants conducteurs de tensions dangereuses risque
          d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles.




                 VA-7700 Series Electric Non-Spring Return Actuators Installation Instructions

                                                        3
   Figure 5: Wiring Diagram for VA-7700-GGA-2                                                                        Figure 5: Wiring Diagram for VA-7700-AGA-2
     Proportional Model 24 VAC Applications                                                                              Floating Model 24 VAC Applications




             2 RED            3 GREY           1 BLACK     4 ORANGE                                                               2 RED              3 ORANGE   1 BLACK




                          (+) 0-10 VDC                     (+) 0-10 VDC
                                               COM                                                                                                              COM




                                                                          FIG:proportional_model_wiring
                                                                                                                                                                          FIG:? oating_model_wiring
              24 VAC
                                                                                                                                   24 VAC   24 VAC
                                         (-)             (-)




Setup and Adjustments
Auto-Calibration with Standard Input Signal Ranges (Only for VA-7700-GGA-2)
Select the standard control signals by setting DIP switches 3 and 4. See Figure 6 for the location of the DIP
switches and Figure 7, Figure 8, Table 1, and Table 2 for DIP switch information. We recommend that you set the
actuator to the desired control signal and action before you fit the actuator to the valve. The power must be
connected before the auto-calibration cycle can start.
                                                                          Figure 6: DIP Switch Location




                                                                          Figure 7: DIP Switch Settings

                                                                                                          Left
                                                                                                                 Right




                       VA-7700 Series Electric Non-Spring Return Actuators Installation Instructions

                                                                                                                 4
Table 1: DIP Switch Description
DIP      Function                             DIP Switch Settings
Switch
Position
1           Control signal
                                                    1    VDC                                 mA
            type
2, 3, 4     Control signal ranges
                                                    2                                 2


                                                    3
                                                         0 to 10 VDC                  3      0 to 20 mA

                                                    4                                 4



                                                    2                                 2


                                                    3
                                                         0 to 5 VDC                   3      4 to 20 mA

                                                    4                                 4


                                                                                N/A
                                                    2


                                                    3    5 to 10 VDC
                                                    4


                                                                                N/A
                                                    2


                                                    3    Free range

                                                    4


5           Not used                          N/A                               N/A
6           Action
                                                    6    DA                           6      RA

7           Electrical manual override
                                                    7    OFF                                 ON
                                                                                      7


8           Control signal failure position
            preset1
                                                    8                  Up             8               Down



1.   This preset does not operate with mA control.




                     VA-7700 Series Electric Non-Spring Return Actuators Installation Instructions

                                                               5
                                             Figure 8: DIP Switch Examples
                                            Stroke



                                                        1
                                                                    5
                                                         3
                                     50%
                                                                    2
                                                                         4
                                     100%                                                     Input
                                                 0                      5V                10 V
                                                      4 mA
                                                                                          20 mA

Table 2: DIP Switch Setting Examples
 Example                   1                     2                           3                    4             5
 Input                     0 to 10 VDC           4 to 20 mA                  0 to 5 VDC           5 to 10 VDC   Free range
 Action                    DA                    RA                          DA                   RA            DA
 DIP Switch Settings             1                      1                         1                    1             1

                                 2                      2                         2                    2             2

                                 3                      3                         3                    3             3

                                 4                      4                         4                    4             4

                                 5                      5                         5                    5             5

                                 6                      6                         6                    6             6




To auto-calibrate the actuator mounted to a valve:
1. Verify that a minimum distance of 1/32 in. (1 mm) exists between the top of the actuator stem nut and the stem
   guide bush in the actuator motor housing base plate with the stem fully retracted (Figure 9). If necessary,
   correct the distance by adjusting the actuator or the valve stem connection.
                                      Figure 9: Actuator Minimum Distance




                                            Greater than 1/32 in.
                                                 (1 mm)




2. To begin the auto-calibration cycle, push both calibration buttons on the printed circuit board for at least 5
   seconds. The actuator travels a full cycle to detect the stem extended and retracted limits (Figure 10).




                   VA-7700 Series Electric Non-Spring Return Actuators Installation Instructions

                                                                6
Note: During the auto-calibration cycle, all five status indication LEDs flash simultaneously.
                                           Figure 10: Auto-Calibration


                                                       Calibration buttons



                                                               Greater than 5 seconds



3. When the auto-calibration cycle is complete, the LEDs stop flashing, the actuator stem moves to the position
   that corresponds to the control signal, and the five LEDs indicate the stem position. See Figure 11 for an
   example LED display.
When the control signal changes, the actuator stem moves to the new position and one LED flashes. The LED
stops flashing when the actuator stem reaches the position that corresponds to the control signal.
Auto-Calibration for Freely Defined Control Signal Ranges
Non-standard control signals (such as 2 to 8 VDC) are applied by setting DIP switches 3 and 4 (Figure 8 and
Table 2). We recommend that you set the actuator to the desired control signal type and action before you fit it to
the valve. Power must be connected before you start the auto-calibration cycle.
To auto-calibrate the actuator mounted to a valve:
1. Verify that a minimum distance of 1/32 in. (1 mm) exists between the top of the actuator stem nut and the stem
   guide bush in the actuator motor housing base plate with the stem fully retracted (Figure 9). If necessary,
   correct the distance by adjusting the actuator or the valve stem connection.
2. To begin the auto-calibration cycle, push both calibration buttons on the printed circuit board for at least 5
   seconds. The actuator travels a full cycle to detect the stem extended and retracted limits.
3. During the auto-calibration cycle, apply one of the control signal values (Table 1) and confirm the setting by
   pressing one of the two calibration buttons for 2 seconds. All five LEDs illuminate for
   5 seconds to confirm the setting.
4. During the auto-calibration cycle, apply the second control signal value and confirm the setting by pressing one
   of the two calibration buttons for
   2 seconds. All five LEDs illuminate for 5 seconds to confirm the setting.
Note: Both the minimum and the maximum control signal values are stored in the memory of the actuator.
5. When the auto-calibration cycle is complete, the LEDs stop flashing, the actuator stem moves to the position
   that corresponds to the control signal, and the five LEDs indicate the stem position. See Figure 11 for an
   example LED display.
6. When the control signal changes, the actuator stem moves to the new position and one LED flashes. The LED
   stops flashing when the actuator stem reaches the position that corresponds to the control signal.
Operation
Normal Operating Mode
The LED display indicates the actuator stem position. The LED stops flashing when the actuator stem reaches the
position that corresponds to the control signal. See Table 3 for the LED definitions.
Table 3: LED Definitions
 LED     Definition
         LED is permanently on

         LED is flashing

         LED is permanently off



                   VA-7700 Series Electric Non-Spring Return Actuators Installation Instructions

                                                           7
Figure 11 illustrates the LEDs when the actuator stem is moving between 40 and 60% of the stroke (left) and the
LEDs when the actuator stem is stopped between 40 and 60% of the stroke (right).
                                       Figure 11: Actuator Stem Between
                                               40 to 60% of Stroke




                                             0%
                                          0 to 20%

                                         20 to 40%

                                         40 to 60%

                                         60 to 80%

                                        80 to 100%
                                           100%


Actuator Status Indication
The actuator microprocessor displays a failure diagnosis when a failure is detected. The actuator status is
indicated by the LED display.
When the microprocessor detects that the stem has come to an unexpected stop, it initiates a retry cycle. The cycle
is repeated three times. If it is unsuccessful, the actuator status is switched to fault mode, and the LEDs indicate an
alarm code. If the problem is cleared, the actuator continues normal operation.
Fault Mode
If the actuator enters fault mode, the LEDs flash as indicated in Figure 12. The actuator can enter fault mode under
the following circumstances:
•   the stem comes to an unexpected stop, and the retry cycle fails to correct the issue
•   the freely defined control signal settings are incomplete or not stored
•   the factory-set parameters are invalid
                                          Figure 12: LEDs in Fault Mode




                   VA-7700 Series Electric Non-Spring Return Actuators Installation Instructions

                                                           8
To indicate the specific fault, press one of the calibration buttons for 5 seconds. One of four LED fault alarm codes
is displayed. See Figure 13 for the four LED fault alarm codes and Table 4 for the diagnoses.
                                      Figure 13: Four LED Fault Alarm Codes

                                              A         B            C       D




Table 4: LED Fault Alarm Code Diagnoses
 LED Fault       Diagnosis
 Alarm Code
 A               The calibration is interrupted before completion or values are missing
 B               Calibration parameters read into memory are invalid
 C               The actuator is stalled due to valve blockage
 D               Incorrect calibration parameters writing into memory

When the problem is corrected, press one of the calibration buttons for at least five seconds to exit the fault mode
and display the current actuator status.
Repair Information
If the VA-7700 Series Electric Non-Spring Return Actuator fails to operate within its specifications, replace the unit.
For a replacement actuator, contact the nearest Johnson Controls representative.


Technical Specifications
VA-7700 Series Electric Non-Spring Return Actuators (Part 1 of 2)
 Product                  VA-7700-AGA-2 Floating Model                      VA-7700-GGA-2 Proportional Model
 Power Requirement        24 VAC (20.4 to 27.6 VAC) at 50/60 Hz: Class      24 VAC (20.4 to 27.6 VAC) at 50/60 Hz:
                          2 (North America) or SELV (Europe), 3.2 VA        Class 2 (North America) or SELV (Europe), 4.3
                          running                                           VA running
 Input Signal/            N/A                                               0 to 10 VDC
 Adjustments                                                                0(4) to 20 mA
                                                                            Adjustable zero and span
 Control Input            N/A                                               0 to 10 VDC: 100k Ohms
 Impedance
 Feedback Signal          N/A                                               0 to 10 VDC
 Motor                    Impedance protected motor
 Force Minimum            90 lb (400 N)
 Stroke Range             4/5 in. (20 mm) maximum
 Movement Type            Linear
 Stroke Time Normal       3/8 in. (8 mm) at 50 Hz: 84 seconds at 60 Hz: 70 seconds
                          1/2 in. (13 mm) at 50 Hz: 137 seconds at 60 Hz: 114 seconds
                          3/4 in. (19 mm) at 50 Hz: 200 seconds at 60 Hz: 167 seconds
 Cycles                   250,000 full-stroke cycles




                   VA-7700 Series Electric Non-Spring Return Actuators Installation Instructions

                                                                 9
VA-7700 Series Electric Non-Spring Return Actuators (Part 2 of 2)
 Audible Noise Rating         Less than 30 dBA at 39-13/32 in. (1 m)
 Electrical                   120 in. (3.05 m) UL 444 Type CMP plenum-rated cable with 19 AWG (0.75 mm²) conductors and
 Connections                  1/4 in. (6 mm) ferrule ends
 Conduit Connections          1/2 in. (13 mm) NPSM threaded conduit connectors
 Valve Compatibility          Johnson Controls VG7000 Series Bronze Control Valves
 Enclosure                    IP54/NEMA 2
 Operating Ambient            23 to 131°F (-5 to 55°C); 90% RH maximum, noncondensing
 Conditions
 Storage Ambient              -4 to 149°F (-20 to 65°C); 90% RH maximum, noncondensing
 Conditions
 Dimensions                   5-9/10 in. x 5-1/5 in. x 6-2/5 in. (150 mm x 131 mm x 162 mm)
 Compliance                   United States                UL Listed, CCN XAPX, File E194024; to UL60730-1 Automatic Electric
                                                           Controls for Household and Similar Use, Part 1: General Requirements.
                                                           Fourth Edition, dated November 13, 2013; and UL 60730-2-14 Automatic
                                                           Electrical Controls for Household and Similar Use; Part 2: Particular
                                                           Requirements for Electric Actuators, Second Edition,
                                                           Dated February 27, 2013.
                                                           Plenum-Rated (UL 2043). Suitable for use in other environmental air
                                                           space (plenums) in accordance with Section 300.22 (C) of the National
                                                           Electric Code.
                              Canada                       UL Listed, CCN XAPX7, File E194024; to CAN/CSA-E60730-1:02,
                                                           Standard for Automatic Electrical Controls for Household and Similar Use,
                                                           Part 1: General Requirements, Third Edition, dated July 2002; and
                                                           Amendment, February 1, 2007.
                              Europe                       CE Mark - Johnson Controls declares that this product is in compliance
                                                           with the essential requirements and other relevant provisions of the EMC
                                                           Directive 2004/108/EC and Low Voltage Directive
                                                           2006/95/EC.
 Shipping Weight              2.85 lb (1.25 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or
misuse of its products.




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                                                   Metasys® and Johnson Controls® are registered trademarks of Johnson Controls
                                          All other marks herein are the marks of their respective owners. © 2017 Johnson Controls

                       VA-7700 Series Electric Non-Spring Return Actuators Installation Instructions

Published in U.S.A.                                                    10                                          www.johnsoncontrols.com


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