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Electric valve actuator, VA-7450 Series

Вид документаІнструкція
ВиробникJCI
МоделіVA-7450-10011, VA-7452-90011, VA-7450-8900
Група обладнанняvalves
Мова документаанглійська
Розмір файлу0.2 МБ

Про документ

The VA-7450 Series Electric Valve Actuators provide on/off, floating, or proportional control in HVAC applications. The compact design makes them ideal for confined locations such as fan coil applications. They mount in the field or can be ordered factory coupled to Johnson Controls VG4000 or VG5000 Series Zone Valves.

Ключові дані

Power requirements24 VAC ±15% at 50/60 Hz; 2.7 VA at Maximum Power Supply; Class 2
Input signalVA-7450-10011: 24 VAC, 50/60 Hz; VA-7452-90011: 0 to 10 VDC
Output force21.5 lb (96 N) Minimum
Stroke0.20 in. (5 mm) Maximum
Full stroke cycle time65 Seconds
EnclosureGlass and Mineral-Filled Plastic Resin; NEMA 1, IP40 (EN 60529)
Ambient operating conditions32 to 122°F (0 to 50°C), Noncondensing
Fluid temperature limits35 to 203°F (2 to 95°C)

Застосування

  • On/off, floating, or proportional control in Heating, Ventilating, and Air Conditioning (HVAC) applications
  • Fan coil and other confined-location installations
  • Coupled to Johnson Controls VG4000 or VG5000 Series Zone Valves

Особливості

  • Compact design for installations in confined locations
  • LED display providing direct visual indication of actuator operating status
  • End-of-stroke confirmation every 2 hours (~80 seconds drive)
  • Auto-commissioning: self-calibrates full-stroke end position on power-up
  • Anti-sticking cycle (jumper selectable): one complete cycle every 24 hours to clear impurities from valve plug and seat
  • Field-mountable or factory-coupled to VG4000/VG5000 zone valves
  • Optional VA-7450-8900 Manual Override Ring for manually opening two-way N.C. or the N.C. port of three-way mixing valves
  • Plenum-rated actuator housing per UL 1995

Технічні дані

Parameter Value
Power requirements 24 VAC ±15% at 50/60 Hz; 2.7 VA at Maximum Power Supply; Class 2
Input signal VA-7450-10011: 24 VAC, 50/60 Hz; VA-7452-90011: 0 to 10 VDC
Input signal adjustments VA-7452-90011: 0 to 10 VDC, 0 to 5 VDC, or 5 to 10 VDC; Direction: Direct (Drive Down) or Reverse (Drive Up); Valve Type: Two-Way N.O. (PDTC), Two-Way N.C. (PDTO), or Three-Way Mixing; Factory settings: 0 to 10 VDC, Direct, Two-Way N.O. (PDTC)
Input impedance VA-7450-10011: 3,900 ohms; VA-7452-90011: 80,000 ohms
Electrical connections 22 AWG Cable; 9.8 ft (3 m) Long
Mechanical connections Threaded coupling for Johnson Controls VG4000 or VG5000 Series Zone Valves
Enclosure Glass and Mineral-Filled Plastic Resin; NEMA 1, IP40 (EN 60529)
Output force 21.5 lb (96 N) Minimum
Stroke 0.20 in. (5 mm) Maximum
Full stroke cycle time 65 Seconds
Full stroke cycles 100,000
Audible noise rating 25 dBA Maximum at 3.3 ft (1 m)
Fluid temperature limits 35 to 203°F (2 to 95°C)
Ambient operating conditions 32 to 122°F (0 to 50°C), Noncondensing
Ambient storage conditions -4 to 149°F (-20 to 65°C), Noncondensing
Shipping weight 0.40 lb (0.18 kg)

Варіанти замовлення

  • VA-7450-10011: On/Off or Floating Control
  • VA-7452-90011: Proportional Control (includes three spare jumpers)
  • VA-7450-8900: Manual Override Ring (ordered separately)

Допуски та стандарти

  • UL 873 Listed, File E27734, CCN XAPX (United States)
  • Actuator housing plenum rated per UL 1995, Heating and Cooling Equipment
  • CSA C22.2 No. 139 Certified, File LR85083, Class 3221 01 (Canada)
  • CE Mark per EMC Directive (89/336/EEC)
  • IP40 (EN 60529)

Позиції каталогу з цим документом

Текст документа

                                                                             Installation Instructions     VA-7450 Series
                                                                                           Issue Date      September 28, 2005



                                          VA-7450 Series
                                      Electric Valve Actuators


Applications                                                 Installation
VA-7450 Series Electric Valve Actuators provide
                                                             Parts Included
on/off, floating, or proportional control in Heating,
Ventilating, and Air Conditioning (HVAC) applications.       •     VA-7450 Series Electric Valve Actuator with
The compact design of this actuator series makes it                coupler
ideal for installations in confined locations, such as fan   •     three spare jumpers (VA-7452-90011 only)
coil applications. The VA-7450 Series Actuators are
designed for easy mounting in the field, or they can be
                                                             Dimensions
ordered factory coupled to Johnson Controls®
VG4000 or VG5000 Series Zone Valves.
                                                                                                   7/8 in. (22 mm) Minimum
                                                                                            Clearance Required for Actuator
 IMPORTANT:            Before specifying the                                                         Mounting and Removal
                                                                                 Operating
 VA-7450 Series Electric Valve Actuator for plenum                               Status LED
 applications, verify acceptance of exposed plastic                                                  2-29/32
 materials in plenum areas with the local building                                                     (74)
 authority. Building codes for plenum requirements
 vary by location. Some local building authorities
 accept compliance to UL 1995, Heating and Cooling
 Equipment, while others use different acceptance                                    2-3/4
 criteria.                                                                           (70)
                                                                                               Cable
                                                                                               Length
                                                                                                9.8 ft
                                                                                                (3 m)
 IMPORTANT:            Use this VA-7450 Series                         1-27/32                    2-5/32
                                                                         (47)                      (55)
 Electric Valve Actuator only to control equipment
 under normal operating conditions. Where failure or
 malfunction of the VA-7450 Series could lead to                 Figure 1: VA-7450 Series Electric Valve Actuator
 personal injury or property damage to the controlled                         Dimensions, in. (mm)
 equipment or other property, additional precautions
 must be designed into the system. Incorporate and           Accessories
 maintain other devices such as supervisory or alarm         A VA-7450-8900 Manual Override Ring is available
 systems or safety or limit controls intended to warn        (ordered separately) to manually open two-way
 of, or protect against, failure or malfunction of the       Normally Closed (N.C.) or the N.C. port of three-way
 VA-7450 Series.                                             mixing VG4000 or VG5000 Series Zone Valves (as
                                                             illustrated in Figure 2). The VA-7450-8900 is
                                                             assembled between the VG4000 or VG5000 Series
                                                             valve body and the VA-7450 Series Electric Valve
                                                             Actuator.
                                                             Note: The VA-7450-8900 Manual Override Ring
                                                             does not fully close two-way Normally Open (N.O.) or
                                                             the N.O. port of three-way mixing VG4000 or
                                                             VG5000 Series Zone Valves.




© 2005 Johnson Controls, Inc.                                                                                                 1
  Part No. 34-636-771, Rev. C                                                                            www.johnsoncontrols.com
                 1-3/8
                 (35)
                    27/32
                     (21)


                    Manual Override Ring
                      Turn approximately
                    90° for maximum stroke.

    Figure 2: VA-7450-8900 Manual Override Ring
                Dimensions, in. (mm)

VA-7450-10011 (On/Off or Floating Control)
Use the VA-7450-8900 Manual Override Ring for
two-way N.C. or the N.C. port of three-way mixing                      Figure 3: Proper Actuator and
VG4000 and VG5000 Series Zone Valves.                                   Valve Assembly Orientation
                                                            To mount the VA-7450 Series Electric Valve Actuator
VA-7452-90011 (Proportional Control)                        onto a VG4000 or VG5000 Series Zone Valve, see
Use the VA-7450-8900 Manual Override Ring if a              Figure 4 and proceed as follows:
24 VAC power supply is not available.                       1. Pipe the VG4000 or VG5000 Series Zone Valve
If a 24 VAC power supply is available with no                  into the system.
controller signal, set the action of Jumper 5 (JP5) to      2. Check that the VA-7450 Series Electric Valve
Direct Acting (DA) to drive the actuator to the fully up       Actuator is in the fully up position.
position, or Reverse Acting (RA) to drive the actuator
to the fully down position. See Table 1 for more            3. Place the threaded coupler of the actuator over
details.                                                       the valve stem and bonnet.
                                                            4. Rotate the actuator body to the desired mounting
Mounting                                                       position.
All VA-7450 Series Electric Valve Actuators ship from       5. Hand tighten the threaded coupler to secure the
the factory in the fully up position. Before mounting the      actuator to the valve body.
actuator, please note the following:
•   Do not remove the mounting instruction tag that is       IMPORTANT:               Do not use a wrench or the
    attached to the actuator body.                           body of the VA-7450 Series Electric Valve Actuator
                                                             to tighten the threaded coupler. Tightening the
•   If the actuator was powered prior to mounting it on      threaded coupler in this manner may damage the
    the valve, be certain to return the actuator to its      actuator. If the actuator needs to be repositioned
    original fully up position before proceeding further.    after initial installation, loosen the threaded coupler,
•   Check that the actuator is free of thermal               rotate the actuator body to the desired mounting
    insulating material.                                     position, and hand tighten the threaded coupler to
                                                             secure the actuator to the valve body.
•   Allow a minimum clearance of 7/8 in. (22 mm)
    above the actuator body, as illustrated in Figure 1.
•   Do not use the actuator as a lever to thread the
    valve body onto the piping.

 IMPORTANT:            Mount the actuator within 90° of
 the vertical position above the valve body. Failure to                                        Coupling
                                                                            Bonnet
 mount the actuator within 90° may permit water or                                               Valve
 moisture to travel down the valve stem, damaging                                                Stem
 the actuator and voiding the warranty.

                                                                   Figure 4: Mounting the VA-7450 Series
                                                                     Electric Actuator onto a VG4000 or
                                                                         VG5000 Series Valve Body


2   VA-7450 Series Electric Valve Actuators Installation Instructions
                                                                                           Jumper Access Door
Wiring
To wire the VA-7450 Series Electric Valve Actuator,
see the appropriate wiring diagram in Figure 5.

                         Proportional Control
                        (Model VA-7452-90011)
                             Red
                                      Power
                 24 VAC
                             Blue
                                     Common
                       –
              0 to 10 VDC                                                          Figure 6: Opening the
                                      Input
                       +     White
                                      Signal
                                                                                   Jumper Access Door
                                                                     2. See Table 1 for the various jumper settings.
        On/Off Control                   Floating Control
     (Model VA-7450-10011)             (Model VA-7450-10011)         Table 1: Jumper Settings
                Blue                            Blue
     24 VAC
                          Common
                                     24 VAC
                                                        Common                   Jumper Function
                                                                                                                       Factory
                White                           White                  Jumper Jumper IN Jumper OUT
                            Up                            Up                                                           Setting
                Red         Down                Red      Down                              Anti-Sticking Cycle
                                                                                           On             Off             Off
              Figure 5: Wiring the VA-7450 Series                         1
                    Electric Valve Actuator
                                                                                        Input Signal Range (VDC)
                                                                                          0 to 10 5 to 10 0 to 5
      !   CAUTION: Risk of Property Damage.
                                                                          2                                             0 to 10
                                                                          3
 Do not apply power to the system before checking
 all wiring connections. Short circuited or improperly                                     Valve Body Type
 connected wires may result in permanent damage to                                     Three-Way     Two-Way           Two-Way
                                                                          4
 the equipment.
                                                                                                 Action
                                                                                       Direct (DA) Reverse (RA)           DA
                                                                          5
 IMPORTANT:           Make all wiring connections in                                     Valve Normal Position
 accordance with local, national, and regional                                         PDTO (N.C.) PDTC (N.O.)
                                                                                                                        PDTC
 regulations. Do not exceed the electrical ratings of                     6
 the VA-7450 Series Electric Valve Actuator.
                                                                     3. Remove or add jumpers using a small
Setup and Adjustments                                                   needle-nose pliers. Figure 7 illustrates jumper
                                                                        locations and factory settings.
Jumper Settings (VA-7452-90011 Only)
To set the jumpers on the VA-7452-90011, proceed as
follows:                                                                                                         Anti-Sticking (1)
                                                                      Valve Normal
1.     Carefully remove the jumper access door using                    Position (6)                             Input Signal (2)
       the tip of a 1/8 in. (3 mm) blade screwdriver, as                                                         Input Signal (3)
       illustrated in Figure 6.                                                                                  Valve Body Type (4)
                                                                                                                 Action (5)

                                                                                                                   Note: The numbers
                                                                                                                   correspond to the
                                                                                                 LED               jumper.

                                                                              Figure 7: Jumper Locations and
                                                                                        Factory Settings
                                                                     4. Reinstall the jumper access door (top edge first)
                                                                        and press firmly on the front of the door until it
                                                                        snaps in place.
                                                        VA-7450 Series Electric Valve Actuators Installation Instructions              3
Operation                                                     Proportional Control
                                                              (VA-7452-90011)
To ensure good system performance, use a
Proportional plus Integral (PI) controller. All               When the input signal increases in Direct Acting (DA)
VA-7450 Series Electric Valve Actuators feature a             configuration or decreases in Reverse Acting (RA)
Light-Emitting Diode (LED) display designed to provide        configuration, the actuator motor drives the gear
direct, visual indication of the actuator operating           assembly and pushes down on the valve stem, against
status. See Table 2 for an explanation of the                 the force of the valve return spring.
LED display.                                                  When the input signal decreases in DA configuration
                                                              or increases in RA configuration, the actuator retracts,
Table 2: Actuator Operating Status                            allowing the valve return spring to move the valve
    LED Display                  Description                  stem up in the direction of its normal position.

On                   Power Line Present; Motor Not            End-of-Stroke Confirmation: When the input signal
                     Running                                  is applied 0 or 100% continuously, the actuator turns
Single               Motor Running
                                                              on every 2 hours and drives the motor in the signal
Flash                                                         direction for approximately 80 seconds. This action
                                                              confirms the end-of-stroke position.
Double               End-of-Stroke Confirmation Cycle or
Flash                Anti-Sticking Cycle                      Auto-Commissioning: When power is applied to the
Off                  Power Line Not Present                   actuator, the actuator self-calibrates to the full-stroke
                                                              end position by performing a complete cycle. The
                                                              actuator motor drives in the stem down direction for
On/Off or Floating Control                                    approximately 80 seconds, then it drives to the input
(VA-7450-10011)                                               signal command position.
When the input signal is applied to the Common and            Anti-Sticking Cycle: When the anti-sticking cycle is
Down wires, the actuator motor drives the gear                enabled (On), the actuator performs one complete
assembly and pushes down on the valve stem, against           cycle every 24 hours to clear possible accumulations
the force of the valve return spring. When the input          of impurities from the valve plug and seat. The
signal is removed, the actuator remains in its current        anti-sticking cycle feature is jumper selectable.
position.                                                     Note: It is not possible to control the timing of the
When the input signal is applied to the Common and            anti-sticking cycle. Do not select this feature if
Up wires, the actuator retracts, allowing the valve           unscheduled cycling of the valve is undesirable for the
return spring to move the valve stem up in the                application. The actuator does not respond to an input
direction of its normal position. When the input signal       signal command while it is performing an end-of-stroke
is removed, the actuator remains in its current position.     confirmation, auto-commissioning, or an anti-sticking
                                                              cycle; however, the actuator drives to the commanded
If a continuous input signal is applied to the Down or        position once the cycle is complete.
Up wire, the actuator motor shuts off after
approximately 80 seconds.
End-of-Stroke Confirmation: When the input signal
is applied continuously in the same direction, the
actuator turns on every 2 hours and drives the motor in
the signal direction for approximately 80 seconds. This
action confirms the end-of-stroke position.
Note: Johnson Controls Application Specific
Controllers (ASCs) do not continuously power the
floating outputs of VA-7450 Series Electric Valve
Actuators. For more information, refer to the
appropriate ASC product literature.




4     VA-7450 Series Electric Valve Actuators Installation Instructions
Valve Selection: The actuator is factory set for use
with two-way N.O., Push-Down-to-Close (PDTC)                                            N.C.
                                                                              Service                     Out
VG4000 and VG5000 Series Zone Valves. For
two-way N.C., Push-Down-to-Open (PDTO)                                 Note: For the
VG4000 and VG5000 Series applications, change the                      N.C. service port,          N.O.
                                                                       set the jumper for      Bypass
valve normal position jumper to PDTO. For three-way
                                                                       PDTO.
mixing VG4000 and VG5000 Series applications, set
the valve body type jumper to three-way and set the                                             OR
valve normal position jumper so that it corresponds to
the service port of the valve. See Figure 8 for more                                    N.C.
details.                                                                       Bypass                     Out

                                                                       Note: For the
                                                                       N.O. service port,          N.O.
                                                                       set the jumper for      Service
                                                                       PDTC.

                                                                           Figure 8: Setting the
                                                                      Valve Normal Position Jumper




                                              VA-7450 Series Electric Valve Actuators Installation Instructions   5
Technical Specifications
    Product                                                  VA-7450 Series Electric Valve Actuators
    Power Requirements                                       24 VAC ±15% at 50/60 Hz; 2.7 VA at Maximum Power Supply; Class 2
    Input Signal                      VA-7450-10011          24 VAC, 50/60 Hz
                                      VA-7452-90011          0 to 10 VDC
    Input Signal Adjustments          VA-7450-10011          None
                                      VA-7452-90011          Input Signal: 0 to 10 VDC, 0 to 5 VDC, or 5 to 10 VDC
                                                             Direction: Direct (Drive Down) or Reverse (Drive Up) with
                                                             Input Signal Increase
                                                             Valve Type: Two-Way N.O. (PDTC), Two-Way N.C. (PDTO), or
                                                             Three-Way Mixing
                                                             Factory Settings: 0 to 10 VDC, Direct (Drive Down), and
                                                             Two-Way N.O. (PDTC)
    Input Impedance                   VA-7450-10011          3,900 ohms
                                      VA-7452-90011          80,000 ohms
    Electrical Connections                                   22 AWG Cable; 9.8 ft (3 m) Long
    Mechanical Connections                                   Threaded Coupling for Johnson Controls
                                                             VG4000 or VG5000 Series Zone Valves
    Enclosure                                                Glass and Mineral-Filled Plastic Resin; NEMA 1, IP40 (EN 60529)
    Output Force                                             21.5 lb (96 N) Minimum
    Stroke                                                   0.20 in. (5 mm) Maximum
    Full Stroke Cycle Time                                   65 Seconds
    Full Stroke Cycles                                       100,000
    Audible Noise Rating                                     25 dBA Maximum at 3.3 ft (1 m)
    Fluid Temperature Limits                                 35 to 203°F (2 to 95°C)
    Ambient Operating                                        32 to 122°F (0 to 50°C), Noncondensing
    Conditions
    Ambient Storage                                          -4 to 149°F (-20 to 65°C), Noncondensing
    Conditions
    Standards Compliance              United States          UL 873 Listed, File E27734, CCN XAPX
                                                             Actuator Housing is Plenum Rated per UL 1995, Heating and Cooling
                                                             Equipment
                                      Canada                 CSA C22.2 No. 139 Certified, File LR85083, Class 3221 01
    CE Mark                                                  Per EMC Directive (89/336/EEC)
    Shipping Weight                                          0.40 lb (0.18 kg)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.




Controls Group
507 E. Michigan Street
P.O. Box 423                                                                                                                 Published in U.S.A.
Milwaukee, WI 53201                                                                                                    www.johnsoncontrols.com

6     VA-7450 Series Electric Valve Actuators Installation Instructions


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