SiemensETIJohnson ControlsIFMSICKWIKABosch RexrothELKO EPHYUNDAIABBVEGAKSR KUEBLERAlfa Laval

On/Off Electric Spring Return Actuator, M9208-Bxx-3 Series

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Вид документаІнструкція
ВиробникJCI
МоделіM9208-BAA-3, M9208-BAC-3, M9208-BDA-3, M9208-BDC-3, M9208-BGA-3, M9208-BGC-3
Група обладнанняautomation
Мова документаанглійська
Розмір файлу0.2 МБ

Про документ

Direct-mount on/off electric spring return actuators for damper control, operating on AC 24 V, DC 24 V, AC 120 V, or AC 230 V power. They provide 70 lb·in. (8 N·m) of running and spring return torque without damper linkages, and the spring return direction is selectable via mounting orientation. The -xxC models add two integral line-voltage SPDT auxiliary switches.

Ключові дані

Rated torque70 lb·in. (8 N·m) running and spring return
Power supplyAC 24 V at 50/60 Hz, DC 24 V, AC 120 V at 60 Hz, or AC 230 V at 50/60 Hz
Rotation rangeMaximum full stroke 95°; adjustable stop 35 to 95°
Rotation time (power on)55 to 71 seconds for 90° travel
Shaft sizesRound 5/16 to 5/8 in. (8 to 16 mm); square 1/4 to 1/2 in. (6 to 12 mm)
Enclosure ratingNEMA 2 (IP54)
Ambient temperature-4 to 140°F (-20 to 60°C) standard; extended -40 to -4°F (-40 to -20°C)
Life cycles60,000 full-stroke cycles with 70 lb·in. (8 N·m) load

Застосування

  • Direct-mount operation of dampers with round shafts from 5/16 to 5/8 in. (8 to 16 mm) or square shafts from 1/4 to 1/2 in. (6 to 12 mm)
  • Optional M9208-600 Large Coupler Kit for round shafts 1/2 to 3/4 in. (12 to 19 mm) or square shafts 3/8 to 9/16 in. (10 to 14 mm)
  • End-stop position indication and switching functions within the selected rotation range (via integral auxiliary switches on -xxC models)
  • Use only under normal operating conditions; not for corrosive environments

Особливості

  • Bidirectional actuation; no damper linkage required
  • Spring return direction selectable by mounting position (Side A away = CCW return; Side B away = CW return)
  • Integral auxiliary switches on M9208-xxC-3 models: Switch No. 1 fixed at 11° closing; Switch No. 2 adjustable 25 to 90°
  • Manual override crank with 3M® Dual Lock® storage strip; hub auto-unlocks when power is applied
  • Factory set 95° rotation, field-adjustable in 5° increments down to 35° using M9208-603 Adjustable Stop Kit
  • Color-coded electrical connections identified on actuator cable and housing
  • Mountable in any orientation

Технічні дані

Parameter Value
Power supply (-BGx models) AC 24 V (AC 18 V to 30 V) at 50/60 Hz: Class 2 (North America) or SELV (Europe), 6.1 VA Running, 1.2 VA Holding Position; DC 24 V (DC 21.6 V to 28.8 V): 3.5 W Running, 0.5 W Holding Position
Minimum transformer size 7 VA per actuator
Power supply (-BAx models) AC 120 V (AC 102 V to 132 V) at 60 Hz: 0.05 A Running, 0.03 A Holding Position
Power supply (-BDx models) AC 230 V (AC 198 V to 264 V) at 50/60 Hz: 0.04 A Running, 0.03 A Holding Position
Auxiliary switch rating (-xxC models) Two SPDT double-insulated switches, gold over silver contacts: AC 24 V, 50 VA Pilot Duty; AC 120 V, 5.8 A Resistive, 1/4 hp, 275 VA Pilot Duty; AC 240 V, 5.0 A Resistive, 1/4 hp, 275 VA Pilot Duty
Rated torque, power on (running) 70 lb·in. (8 N·m) all operating temperatures
Rated torque, power off (spring returning) 70 lb·in. (8 N·m) at standard operating temperatures; 53 lb·in. (6 N·m) at extended operating temperatures
Rotation range Maximum full stroke: 95°; adjustable stop: 35 to 95°, maximum position
Rotation time, power on (running) 55 to 71 seconds for 0 to 70 lb·in. (8 N·m) load; 60 seconds nominal at full rated load (0.25 rpm)
Rotation time, power off (spring returning) 13 to 26 seconds for 0 to 70 lb·in. (8 N·m) load at room temperature; 21 seconds nominal; 39 seconds maximum with 70 lb·in. (8 N·m) load at -4°F (-20°C); 108 seconds maximum with 53 lb·in. (6 N·m) load at -40°F (-40°C)
Life cycles 60,000 full-stroke cycles with 70 lb·in. (8 N·m) load
Audible noise, power on (running) <47 dBA at 70 lb·in. (8 N·m) load, at a distance of 39-13/32 in. (1 m)
Audible noise, power on (holding) <20 dBA at a distance of 39-13/32 in. (1 m)
Audible noise, power off (spring returning) <52 dBA at 70 lb·in. (8 N·m) load, at a distance of 39-13/32 in. (1 m)
Electrical connections 48 in. (1.2 m) UL 758 Type AWM halogen-free cable with 18 AWG (0.85 mm²) conductors and 0.25 in. (6 mm) ferrule ends
Conduit connections Integral connectors for 3/8 in. (10 mm) flexible metal conduit
Mechanical connections, round shafts 5/16 to 5/8 in. (8 to 16 mm)
Mechanical connections, square shafts 1/4 to 1/2 in. (6 to 12 mm)
Enclosure rating NEMA 2 (IP54) for all mounting orientations
Ambient conditions, standard operating -4 to 140°F (-20 to 60°C); 90% RH maximum, noncondensing
Ambient conditions, extended operating -40 to -4°F (-40 to -20°C); 90% RH maximum, noncondensing
Ambient conditions, storage -40 to 185°F (-40 to 85°C); 95% RH maximum, noncondensing
Dimensions 6.33 x 3.90 x 2.26 in. (160.7 x 99 x 57.5 mm)
Shipping weight Models -BGC: 3.75 lb (1.7 kg); models -BAC and -BDC: 4.15 lb (1.9 kg)

Варіанти замовлення

Accessories and replacement parts (order separately):

Code Number Description
DMPR-KC0031 7 inch- (178 mm-) Blade Pin Extension (without bracket) for Johnson Controls® Direct-Mount Damper Applications (quantity 1)
M9000-200 Commissioning Tool that provides a control signal to drive 24 V On/Off, Floating, Proportional, and/or Resistive Electric Actuators (quantity 1)
M9000-321 Weathershield Kit for Damper Application of M9203 and M9208 Series Electric Spring Return Actuators (quantity 1)
M9000-400 Jackshaft Linkage Kit. Open-ended design enables clamping onto a jackshaft without requiring access to the ends of the jackshaft. (quantity 1)
M9000-560 Ball Valve Linkage Kit for applying M9203 and M9208 Series Electric Spring Return Actuators to VG1000 Series Valves (quantity 1)
M9000-604 Replacement Anti-Rotation Bracket Kit for M9208, M9210, and M9220 Series Electric Spring Return Actuators (quantity 1)
M9000-606 Position Indicator for Damper Applications of M9203 and M9208 Series Actuators (quantity 5)
M9200-100 Threaded Conduit Adapter, 1/2 NPSM, for M9210(20) and M(VA)9208 Series Actuators (quantity 5)
M9208-100 Remote Mounting Kit, including Mounting Bracket, M9208-150 Crankarm, Ball Joint, and mounting fasteners (quantity 1)
M9208-150 Crankarm Adapter Kit (quantity 1)
M9208-600 Large Shaft Coupler Kit (with Locking Clip) for round shafts 1/2 to 3/4 in. (12 to 19 mm) or square shafts 3/8 to 9/16 in. (10 to 14 mm) (quantity 1)
M9208-601 Replacement Standard Coupler Kit (with Locking Clip) for round shafts 5/16 to 5/8 in. (8 to 16 mm) or square shafts 1/4 to 1/2 in. (6 to 12 mm) (quantity 1)
M9208-602 Replacement Locking Clips (quantity 5)
M9208-603 Adjustable Stop Kit (quantity 1)
M9220-604 Replacement Manual Override Cranks, long crank radius: 2.83 in. (72 mm) (quantity 5)
M9208-605 Replacement Manual Override Cranks, short crank radius: 1.83 in. (46.5 mm) (quantity 5)

Included parts: M9208-Bxx-3 actuator, M9208-603 adjustable stop kit, M9000-604 anti-rotation bracket with screws, manual override crank with 3M Dual Lock strip, two No. 10-32 x 9/16 in. conduit connector screws.

Допуски та стандарти

  • United States: UL Listed, CCN XAPX, File E27734; UL 60730-1A: 2003-08, Ed. 3.1; UL 60730-2-14: 2002-02, Ed. 1 (all models)
  • Canada: UL Listed, CCN XAPX7, File E27734; UL 60730-1:02-CAN/CSA July 2002, 3rd Ed.; CSA C22.2 No. 24-93 (all models)
  • Europe: CE Mark — compliance with EMC Directive and Low Voltage Directive
  • Australia/New Zealand: RCM Mark, Australia/NZ Emissions Compliant (all models)

Текст документа

                                                                                 34- 636- 2103, Rev . E

M9208-Bxx-3 Series On/Off Electric Spring Return Actuators
Installation Instructions
M9208-BAA-3, M9208-BAC-3, M9208-BDA-3,                                                 Part No. 34-636-2103, Rev. E
M9208-BDC-3, M9208-BGA-3, M9208-BGC-3                                                                    Issued May 2016



                                                Refer to the QuickLIT website for the most up-to-date version of this document.

Applications                                                   IMPORTANT: Use this M9208-Bxx-3 Series On/Off
The M9208-Bxx-3 Series On/Off Electric Spring Return           Electric Spring Return Actuator only to control
Actuators are direct-mount actuators that operate on           equipment under normal operating conditions.
AC 24 V power at 50/60 Hz, DC 24 V power, AC 120 V             Where failure or malfunction of the electric actuator
power at 60 Hz, or AC 230 V power at 50/60 Hz. These           could lead to personal injury or property damage to
bidirectional actuators do not require a damper linkage,       the controlled equipment or other property,
and are easily installed on round shafts from                  additional precautions must be designed into the
5/16 to 5/8 in. (8 to 16 mm) or square shafts from             control system. Incorporate and maintain other
1/4 to 1/2 in. (6 to 12 mm) using the standard shaft           devices, such as supervisory or alarm systems or
clamp included with the actuator. An optional                  safety or limit controls, intended to warn of or protect
M9208-600 Large Coupler Kit is available for round             against failure or malfunction of the electric actuator.
shafts from 1/2 to 3/4 in. (12 to 19 mm) or square
                                                               IMPORTANT : Utiliser ce M9208-Bxx-3 Series
shafts from 3/8 to 9/16 in. (10 to 14 mm).
                                                               On/Off Electric Spring Return Actuator uniquement
A single M9208-Bxx-3 Series On/Off Electric                    pour commander des équipements dans des
Spring Return Actuator provides 70 lb·in. (8 N·m)              conditions normales de fonctionnement. Lorsqu'une
running and spring return torque. Integral line voltage        défaillance ou un dysfonctionnement du electric
auxiliary switches, available only on the M9208-xxC-3          actuator risque de provoquer des blessures ou
models, indicate end-stop position, or perform                 d'endommager l'équipement contrôlé ou un autre
switching functions within the selected rotation range.        équipement, la conception du système de contrôle
                                                               doit intégrer des dispositifs de protection
                                                               supplémentaires. Veiller dans ce cas à intégrer de
                                                               façon permanente d'autres dispositifs, tels que des
                                                               systèmes de supervision ou d'alarme, ou des
                                                               dispositifs de sécurité ou de limitation, ayant une
                                                               fonction d'avertissement ou de protection en cas de
                                                               défaillance ou de dysfonctionnement du electric
                                                               actuator.




                        M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions                 1
Installation                                                 Parts Included
The M9208-Bxx-3 Series On/Off Electric Spring Return         •   M9208-Bxx-3 actuator
Actuators mount directly to the surface in any               •   M9208-603 adjustable stop kit
convenient orientation using two No. M3.5 x 9.5 mm
self-drilling sheet metal screws and the anti-rotation       •   M9000-604 anti-rotation bracket with two
bracket (parts included with the actuator). No additional        No. M3.5 x 9.5 mm, pan-head, cross-recessed
linkages or couplers are required. Electrical                    (Phillips), self-drilling and self-tapping screws
connections are color-coded and identified with              •   Manual override crank with 3M® Dual Lock®
numbers permanently marked on the actuator cable. A              adhesive-backed strip
tag on the actuator cable identifies the electrical
connections and wiring details are included on the           •   Two No. 10-32 x 9/16 in. conduit connector screws
actuator housing.                                            Special Tools Needed
    IMPORTANT: Do not install or use this                    •   10 mm wrench/socket
    M9208-Bxx-3 Series On/Off Electric Spring Return         •   drill with Phillips bit, driver size 1
    Actuator in or near environments where corrosive
    substances or vapors could be present. Exposure of
    the electric actuator to corrosive environments may
    damage the internal components of the device, and
    will void the warranty.




2        M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions
Dimensions




      Figure 1: M9208-Bxx-3 Series On/Off Electric Spring Return Actuator Dimensions, in. (mm)




                   M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions   3
Accessories
Table 1: Accessories and Replacement Parts (Order Separately)
 Code Number             Description
 DMPR-KC0031             7 inch- (178 mm-) Blade Pin Extension (without bracket) for Johnson Controls® Direct-Mount
                         Damper Applications (quantity 1)
 M9000-200               Commissioning Tool that provides a control signal to drive 24 V On/Off, Floating, Proportional, and/or
                         Resistive Electric Actuators (quantity 1)
 M9000-321               Weathershield Kit for Damper Application of M9203 and M9208 Series Electric Spring Return
                         Actuators (quantity 1)
 M9000-400               Jackshaft Linkage Kit. Open-ended design enables clamping onto a jackshaft without requiring
                         access to the ends of the jackshaft. (quantity 1)
 M9000-560               Ball Valve Linkage Kit for applying M9203 and M9208 Series Electric Spring Return Actuators to
                         VG1000 Series Valves (quantity 1)
 M9000-604               Replacement Anti-Rotation Bracket Kit for M9208, M9210, and M9220 Series Electric Spring Return
                         Actuators (quantity 1)
 M9000-606               Position Indicator for Damper Applications of M9203 and M9208 Series Actuators (quantity 5)
 M9200-100               Threaded Conduit Adapter, 1/2 NPSM, for M9210(20) and M(VA)9208 Series Actuators (quantity 5)
 M9208-100               Remote Mounting Kit, including Mounting Bracket, M9208-150 Crankarm, Ball Joint, and mounting
                         fasteners (quantity 1)
 M9208-150               Crankarm Adapter Kit (quantity 1)
 M9208-600               Large Shaft Coupler Kit (with Locking Clip) for Mounting M9208 Series Electric Spring Return
                         Actuators on dampers with round shafts from 1/2 to 3/4 in. (12 to 19 mm) or square shafts from
                         3/8 to 9/16 in. (10 to 14 mm) (quantity 1)
 M9208-601               Replacement Standard Coupler Kit (with Locking Clip) for mounting M9208 Series Electric
                         Spring Return Actuators on dampers with round shafts from 5/16 to 5/8 in. (8 to 16 mm) or square
                         shafts from 1/4 to 1/2 in. (6 to 12 mm) (quantity 1)
 M9208-602               Replacement Locking Clips for M9208 Series Electric Spring Return Actuators (quantity 5)
 M9208-603               Adjustable Stop Kit for M9208 Series Electric Spring Return Actuators (quantity 1)
 M9220-604               Replacement Manual Override Cranks for M9208 Series Electric Spring Return Actuators
                         with long crank radius: 2.83 in. (72 mm) (quantity 5)
 M9208-605               Replacement Manual Override Cranks for M9208 Series Electric Spring Return Actuators
                         with short crank radius: 1.83 in. (46.5 mm) (quantity 5)

1.   Furnished with the damper and may be ordered separately.




4      M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions
Mounting                                                     Clockwise (CW) Spring Return Direction –
The M9208-Bxx-3 Series On/Off Electric Spring Return         Counterclockwise (CCW) Powered Operation
Actuators can be easily installed on dampers with            For CW spring return direction, mount the actuator to
round shafts from 5/16 to 5/8 in. (8 to 16 mm) or            the damper shaft so that Side B of the actuator is away
square shafts from 1/4 to 1/2 in. (6 to 12 mm) using the     from the damper as illustrated in Figure 3. With power
standard shaft coupler included with the actuator. An        applied, the actuator drives CCW from the 0° position
optional M9208-600 Large Shaft Coupler Kit adapts to         and spring returns CW.
larger shaft sizes; see Table 1 for more details. If the
damper shaft extends less than 3.31 in. (84 mm), see
the Removable Coupler section for further instructions.                                          90



If the damper shaft extends less than 0.79 in. (20 mm),
install a shaft extension recommended by the damper
manufacturer.
Counterclockwise (CCW) Spring Return                                                      8.5x




                                                                                                      FIG:M0208_Bxx_Side_B
Direction – Clockwise (CW) Powered
Operation
For CCW spring return direction, mount the actuator to
the damper shaft so that Side A of the actuator is away
from the damper as illustrated in Figure 2. With power                     Figure 3: Actuator Side B
applied, the actuator drives CW from the 0° position
and spring returns CCW.
                                                             Removable Coupler
                                                             If the damper shaft extends less than 3.31 in. (84 mm),
                                                             mount the coupler on the face of the actuator closest to
                                                             the damper.
                                                             If the damper shaft extends less than 0.79 in. (20 mm),
                                                             a shaft extension is required to mount the actuator.
                         8.5x




                                      FIG:M9208_Bxx_Side_A




              Figure 2: Actuator Side A




                                                                                                                             FIG:Chng_Cplr_Posn




                                                                  Figure 4: Changing the Coupler Position


                                                             To change the coupler’s position, see Figure 4 and
                                                             proceed as follows:
                                                             1. Mount the coupler on either Side A or Side B of the
                                                                actuator as determined by the shaft length.
                                                             2. Snap the locking clip securely into the coupler
                                                                retention groove to retain the coupler.




                        M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions                                      5
Manual Override                                              Mounting the Actuator
Use only the supplied manual override crank to               To mount the actuator, proceed as follows:
reposition the actuator hub when using the manual
                                                             1. See the dimensions in Figure 5 and Table 2 to
override feature.
                                                                ensure the correct positioning of the anti-rotation
    IMPORTANT: Applying excessive torque to the                 bracket.
    manual override or operating the manual override
    with a power tool may damage the internal
    components of the actuator and cause premature
    failure.
                                                                                                                         DIM. B




                                                                                                                                  FIG:M9208_Bxx_Position_Brkt
To reposition the actuator hub, proceed as follows:          DIM. A           8.5x                      8.5x




1. De-energize the actuator.
2. Insert the hex end of the manual override crank
   into the manual override adjustment point on the
   face of the actuator.                                       Figure 5: Positioning the Anti-Rotation Bracket
3. Rotate the manual override crank in the direction
   indicated by the arrow on the label.                      Table 2: Dimensions from Anti-Rotation Bracket
4. The actuator requires 8-1/2 manual override crank                  to Shaft Center
   rotations from the full spring return position to fully    Shaft Diameter,         Dimension A,             Dimension B,
   reposition the actuator hub. At the end of travel, the     in. (mm)                in. (mm)                 in. (mm)
   rotation resistance increases. Do not force the            5/16 to 5/8 (8 to 16)   5-7/16 (138.4)           4-5/32 (105.6)
   manual crank past this point.
                                                              1/2 to 3/4 (12 to 19)   5-13/32 (137.4)          4-1/8 (104.6)
5. While holding the manual crank in the wound
   position, rotate and hold the red lock shaft
   approximately 10° then release the manual crank            IMPORTANT: The tab on the anti-rotation bracket
   to lock the actuator hub in place.                         must fit midpoint in the actuator slot. Positioning the
                                                              tab midpoint in the slot prevents actuator binding
      Note: Insert and slightly rotate the manual crank       and premature wear, and makes actuator removal
      in the direction indicated by the arrow on the label    easier.
      to unlock the actuator hub. Alternatively, the
      actuator hub automatically unlocks when power is       2. Bend or cut the anti-rotation bracket to fit the
      applied to the actuator, and returns the actuator to      damper frame or duct as illustrated in Figure 6.
      normal drive and spring return operation.
                                                                 Note: The anti-rotation bracket can be bent to fit a
                                                                 round damper.
                                                             3. Mark or drill mounting holes in the damper frame or
                                                                duct using the anti-rotation bracket as a guide
                                                                (based on the measurements obtained in Table 2
                                                                and Figure 5).
                                                             4. Secure the anti-rotation bracket to the damper
                                                                frame or duct using the two No. M3.5 x 9.5 mm
                                                                self-drilling sheet metal screws provided.

                                                              IMPORTANT: Do not overtighten the mounting
                                                              screws to avoid stripping the threads. Be certain that
                                                              the tab on the anti-rotation bracket remains properly
                                                              positioned in the slot on the actuator, and that the
                                                              actuator remains parallel to the mounting surface.

                                                             5. Slide the actuator onto the damper shaft, and
                                                                position the anti-rotation bracket tab into the slot at
                                                                the bottom of the actuator as illustrated in Figure 6.



6       M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions
                                                                                                         Note: If electric power is not available, complete
                                                                                                         this verification by reinserting the manual override
                                                                                                         crank and turning it in the direction indicated to
                                                     3-9/32                                              rotate the hub to the fully open position.
       2-1/4                                         (83.5)
       (57.5)
                                                                                                     Limiting Rotation Range Using M9208-603
                                                                                                     Adjustable Stop Kit
                                                                                                     The actuator is factory set for 95° rotation, and its
                                                                                                     range is limited in 5° increments to a minimum of 35°. A
                             Self-Drilling Sheet Metal Screws (2)                                    stroke-limiting stop can be attached in the field to the
                                                                                                     shaft coupler side of the actuator to reduce the rotation
                                                                                                     range. Attaching the stroke-limiting stop in the furthest
                                                                                                     mounting position reduces the rotation range of the
                                                                                                     actuator by 5°. Each progressive mounting position
                Anti-Rotation Bracket
                                                                                                     reduces the rotation range an additional 5°.




                                                               FIG:M9208_ Anti-Rotn_Mntg_Brkt_Posn
                                                                                                     1. Check that the damper blade is visible or its
                                                                                                        position is permanently marked on the end of the
                                                                                                        damper shaft, as illustrated in Figure 7.

                                         Damper Frame
                                                                                                                                               FIG:dampers
Figure 6: Anti-Rotation Mounting Bracket Positions
                                                                                                                Figure 7: Damper Position Icons
6. Rotate the damper blade(s) to the desired position
   if the power is lost. To ensure a tight seal, insert the                                          2. Position the stroke-limiting stop in the serrated slot
   manual override crank and turn it in the direction                                                   with its leading edge at the scale position matching
   indicated by the arrow. The position indicator                                                       the desired stroke.
   should be near the 0° position on the scale. While
                                                                                                     3. The product label marks hole positions for the
   holding the manual crank in the wound position,
                                                                                                        M3-0.5 x 8 mm self-tapping screw provided with
   rotate and hold the red lock shaft approximately
                                                                                                        the adjustable stop kit. Drive the screw through the
   10° then release the manual crank to temporarily
                                                                                                        slot in the adjustable stop and into the actuator
   lock the actuator hub in place.
                                                                                                        face over a marked hole position. (See Figure 8.)
7. Hold the actuator perpendicular to the damper
                                                                                                         Note: The minimum rotation range is 35°.
   shaft. Evenly hand-tighten each nut on the coupler
   U-bolt, then torque the coupler U-bolt nuts to
   100 to 125 lb·in. (11 to 14 N·m).
8. To manually unlock the actuator hub, rotate the
   manual override crank slightly in the direction
   indicated by the arrow and remove it. Alternatively,
   the hub automatically unlocks when power is
   applied to the actuator.
9. Store the manual override crank by applying the




                                                                                                                                                             FIG:M9208-Strk_Lmtg_Stop_Opaq_Brkt
   3M Dual Lock adhesive-backed strip to the manual
   crank and a convenient surface of the actuator.
10. Apply power long enough for the actuator to travel
    a full stroke. Verify that the actuator rotates freely
    throughout the range.
                                                                                                              Figure 8: Limiting Rotation Range




                            M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions                                                                                  7
Wiring                                                                                                       WARNING: Risk of Electric Shock.
See Figure 9 and Figure 10 to wire the applicable                                                            Disconnect or isolate all power supplies
M9208-Bxx-3 Series model.                                                                                !   before making electrical connections.
                                                                                                             More than one disconnect or isolation


                                                       FIG:M9204-Bxx-2S_wiring
                                                                                                             may be required to completely
                                                                                                             de-energize equipment. Contact with
                                                                                                             components carrying hazardous voltage
                           BLK RED
                                                                                                             can cause electric shock and may result
                            1   2
                                                                                                             in severe personal injury or death.
                                                                                                             AVERTISSEMENT : Risque de
                                                                                                             décharge électrique.
                                                                                                             Débrancher ou isoler toute alimentation
                                                                                                             avant de réaliser un branchement
                                     ~                                                                       électrique. Plusieurs isolations et
                            -        + DC 24 V                                                               débranchements sont peut-être
                                                                                                             nécessaires pour -couper entièrement
                                                                                                             l'alimentation de l'équipement. Tout
                                                                                                             contact avec des composants
                                                                                                             conducteurs de tensions dangereuses
            WHT BLK                    BLU BRN
                                                                                                             risque d'entraîner une décharge
             1        2                 1     2
                                                                                                             électrique et de provoquer des blessures
                                                                                                             graves, voire mortelles.

                                                                                                             CAUTION: Risk of Property Damage.
                                                                                                             Do not apply power to the system before

              N    L1                 N    L1
                                                                                                         !   checking all wiring connections. Short
                                                                                                             circuited or improperly connected wires
          AC 120 V 60 Hz         AC 230 V 50/60 Hz
                                                                                                             may result in permanent damage to the
         Figure 9: Control Wiring Diagrams                                                                   equipment.
                                                                                                             MISE EN GARDE : Risque de dégâts
                                                                                                             matériels.
                 S1                     S2
                      21                     24                                                              Ne pas mettre le système sous tension
                                22                25                                                         avant d'avoir vérifié tous les raccords de
                                23                26
                                             24                                                              câblage. Des fils formant un court-circuit
                      21
                                                                                                             ou connectés de façon incorrecte
            BLK/ BLK/ BLK/ WHT/ WHT/ WHT/
            RED BLU GRY RED BLU GRY
                                                                                                             risquent d'endommager
             21   22   23   24   25   26                                                                     irrémédiablement l'équipement.

                                                                                                             CAUTION: Risk of Property Damage.


                                                                                 FIG:xxC_Switch_Wiring
                                                                                                             Insulate and secure each unused wire
            COM       NC        NO COM       NC   NO                                                     !   lead before applying power to the
                                                                                                             actuator. Failure to insulate and secure
                                                                                                             each unused wire lead may result in
    Figure 10: Auxiliary Switch Wiring Diagram                                                               property damage.
                                                                                                             MISE EN GARDE : Risque de dégâts
                                                                                                             matériels.
                                                                                                             Isoler et protéger chaque fil non utilisé
                                                                                                             avant de mettre l'actuator sous tension.
                                                                                                             Le non-respect de cette obligation
                                                                                                             d'isolation et de protection de chaque fil
                                                                                                             non utilisé risque d'entraîner des dégâts
                                                                                                             matériels.




8     M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions
 IMPORTANT: Make all wiring connections in                 Setup and Adjustments
 accordance with the National Electrical Code and          Auxiliary Switch (M9208-xxC-3 Models)
 local regulations. Use proper Electrostatic Discharge     The M9208-xxC-3 models include two integral auxiliary
 (ESD) precautions during installation and servicing       switches with a switch adjuster accessible on either
 to avoid damaging the actuator’s electronic circuits.     face of the actuator. (See Figure 2 and Figure 3.) The
Using Conduit                                              factory setting for Auxiliary Switch No. 1 is 11° closing,
                                                           and the nominal setting for Auxiliary Switch No. 2 is 81°
All M9208 Series Actuators accept 3/8 in. trade size
                                                           opening (relative to the 0 to 90° rotation range as
flexible metal conduit.
                                                           printed on the product label). See the Technical
                                                           Specifications table for the auxiliary switch ratings.

                                                                        WARNING: Risk of Electric Shock and
                                                                        Property Damage.
                                                                !       Insulate and secure each unused wire
                                                                        lead before applying power to the
                                                                        actuator. Failure to insulate and secure
                                                                        each unused wire lead may result in
                                                                        property damage, electric shock, and
                                                                        severe personal injury or death.
                                                                        AVERTISSEMENT : Risque de
     Figure 11: Adding Flexible Metal Conduit                           décharge électrique et dégâts
                                                                        matériels.
1. Feed the actuator cables through the field supplied                  Isoler et protéger chaque fil non utilisé
   conduit.                                                             avant de mettre l'actuator sous tension.
                                                                        Le non-respect de cette obligation
2. Push the conduit into the holes in the actuator and                  d'isolation et de protection de chaque fil
   secure it with the supplied 10-32 x 9/16 in. screws,                 non utilisé risque d'entraîner des dégâts
   as illustrated in Figure 11. The product label marks                 matériels, des décharges électriques et
   the position of holes for the screws. Drive the                      des blessures graves, voire mortelles.
   screws through the product label in the marked
   positions. Drive the screwhead flush with the plate
   to secure the conduit.

 IMPORTANT: Careful workmanship is required to
 secure flexible metal conduit. Cut the conduit end
 perpendicular to its axis. Insert the cut end into the
 bottom of the holes in the actuator and hold the
 conduit in place while securing it with the screws
 provided. Check a completed installation by pulling
 on the conduit to ensure its retention.




                        M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions         9
The switch point of Auxiliary Switch No. 1 is fixed. The                           3. Connect Auxiliary Switch No. 2 to a power source
switch point of Auxiliary Switch No. 2 is independently                               or an ohmmeter and apply power to the actuator.
and continuously adjustable from 25 to 90° position.                                  The actuator moves to the fully open position and
For the most accurate switch positioning, see Figure 12                               holds while power is applied.
and use the method in the following example.                                       4. Observe the switch point. If required, repeat Step 1
To change the switch point of auxiliary Switch No. 2,                                 through Step 3.
proceed as follows:
                                                                                   Repair Information
1. Position the actuator in the full spring return                                 A number of replacement parts are available; see
   position.                                                                       Table 1 for more details. If an M9208-Bxx-3 Series
     Note: The switch is factory set to trip when the                              On/Off Electric Spring Return Actuator fails to operate
     actuator reaches the 81° position.                                            within its specifications, replace the unit. For a
                                                                                   replacement electric actuator, contact the nearest
2. Rotate the switch adjuster until it points to the                               Johnson Controls® representative.
   desired switch point.
     Switch Adjuster

                      40 30
                 50
                60
                70
                 85

         90




                                                       FIG:M9208_Bxx_Adjustments




         Figure 12: Switch Trip Point Settings




10     M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions
Technical Specifications
M9208-Bxx-3 Series On/Off Electric Spring Return Actuators (Part 1 of 2)
Power                 -BGx Models          AC 24 V (AC 18 V to 30 V) at 50/60 Hz: Class 2 (North America) or Safety
Requirements                               Extra-Low Voltage (SELV) (Europe), 6.1 VA Running, 1.2 VA Holding Position
                                           DC 24 V (DC 21.6 V to 28.8 V): Class 2 (North America) or SELV (Europe),
                                           3.5 W Running, 0.5 W Holding Position
                                           Minimum Transformer Size: 7 VA per Actuator
                      -BAx Models          AC 120 V (AC 102 V to 132 V) at 60 Hz: 0.05 A Running,
                                           0.03 A Holding Position
                      -BDx Models          AC 230 V (AC 198 V to 264 V) at 50/60 Hz: 0.04 A Running,
                                           0.03 A Holding Position
Auxiliary Switch      -xxC Models          Two Single-Pole, Double-Throw (SPDT), Double-Insulated Switches with
Rating                                     Gold over Silver Contacts:
                                           AC 24 V, 50 VA Pilot Duty
                                           AC 120 V, 5.8 A Resistive, 1/4 hp, 275 VA Pilot Duty
                                           AC 240 V, 5.0 A Resistive, 1/4 hp, 275 VA Pilot Duty
Spring Return                              Direction Is Selectable with Mounting Position of Actuator:
                                           Actuator Side A Is Away from Damper or Valve: CCW Spring Return
                                           Actuator Side B Is Away from Damper or Valve: CW Spring Return
Rated Torque          Power On             70 lb·in. (8 N·m) All Operating Temperatures
                      (Running)
                      Power Off            70 lb·in. (8 N·m) at Standard Operating Temperatures
                      (Spring Returning)
                                           53 lb·in. (6 N·m) at Extended Operating Temperatures
Rotation Range                             Maximum Full Stroke: 95°
                                           Adjustable Stop: 35 to 95°, Maximum Position
Rotation Time         Power On             55 to 71 Seconds for 0 to 70 lb·in. (8 N·m) Load, at All Operating Conditions
for 90 Degrees of     (Running)            60 Seconds Nominal at Full Rated Load (0.25 rpm)
Travel
                      Power Off            13 to 26 Seconds for 0 to 70 lb·in. (8 N·m) Load, at Room Temperature
                      (Spring Returning)   21 Seconds Nominal at Full Rated Load
                                           39 Seconds Maximum with 70 lb·in. (8 N·m) Load at -4°F (-20°C)
                                           108 Seconds Maximum with 53 lb·in. (6 N·m) Load at -40°F (-40°C)
Life Cycles                                60,000 Full-Stroke Cycles with 70 lb·in. (8 N·m) Load
Audible Noise         Power On             <47 dBA at 70 lb·in. (8 N·m) Load, at a Distance of 39-13/32 in. (1 m)
Rating                (Running)
                      Power On             <20 dBA at a Distance of 39-13/32 in. (1 m)
                      (Holding)
                      Power Off            <52 dBA at 70 lb·in. (8 N·m) Load, at a Distance of 39-13/32 in. (1 m)
                      (Spring Returning)
Electrical            Actuator             48 in. (1.2 m) UL 758 Type AWM Halogen-Free Cable with 18 AWG
Connections           (All Models)         (0.85 mm²) Conductors and 0.25 in. (6 mm) Ferrule Ends
                      Auxiliary Switches   48 in. (1.2 m) UL 758 Type AWM Halogen-Free Cable with 18 AWG
                      (-xxC Models)        (0.85 mm²) Conductors and 0.25 in. (6 mm) Ferrule Ends
Conduit Connections                        Integral Connectors for 3/8 in. (10 mm) Flexible Metal Conduit
Mechanical            Round Shafts         Range of Sizes: 5/16 to 5/8 in. (8 to 16 mm)
Connections
                      Square Shafts        Range of Sizes: 1/4 to 1/2 in. (6 to 12 mm)
Enclosure Rating                           NEMA 2 (IP54) for All Mounting Orientations
Ambient               Standard Operating   -4 to 140°F (-20 to 60°C); 90% RH Maximum, Noncondensing
Conditions
                      Extended Operating   -40 to -4°F (-40 to -20°C); 90% RH Maximum, Noncondensing
                      Storage              -40 to 185°F (-40 to 85°C); 95% RH Maximum, Noncondensing
Dimensions                                 6.33 x 3.90 x 2.26 in. (160.7 x 99 x 57.5 mm)




                       M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions            11
M9208-Bxx-3 Series On/Off Electric Spring Return Actuators (Part 2 of 2)
 Compliance                 United States               UL Listed, CCN XAPX, File E27734; to UL 60730-1A: 2003-08, Ed. 3.1,
                                                        Automatic Electrical Controls for Household and Similar Use; and
                                                        UL 60730-2-14: 2002-02, Ed. 1, Part 2, Particular Requirements for Electric
                                                        Actuators. (Models: All)
                            Canada                      UL Listed, CCN XAPX7, File E27734; to UL 60730-1:02-CAN/CSA:
                                                        July 2002, 3rd Ed., Automatic Electrical Controls for Household and Similar
                                                        Use; and CSA C22.2 No. 24-93 Temperature Indicating and Regulating
                                                        Equipment (Models: All).
                            Europe                      CE Mark – Johnson Controls, Inc., declares that this product is in compliance
                                                        with the essential requirements and other relevant provisions of the
                                                        EMC Directive and Low Voltage Directive.
                            Australia and               RCM Mark, Australia/NZ Emissions Compliant (Models: All)
                            New Zealand
 Shipping Weight                                        Models: -BGC: 3.75 lb (1.7 kg)
                                                        Models: -BAC and -BDC: 4.15 lb (1.9 kg)

 The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
 specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
 or misuse of its products.

European Single Point of Contact:            NA/SA Single Point of Contact:               APAC Single Point of Contact:
JOHNSON CONTROLS                             JOHNSON CONTROLS                             JOHNSON CONTROLS
WESTENDHOF 3                                 507 E MICHIGAN ST                            C/O CONTROLS PRODUCT MANAGEMENT
45143 ESSEN                                  MILWAUKEE WI 53202                           NO. 22 BLOCK D NEW DISTRICT
GERMANY                                      USA                                          WUXI JIANGSU PROVINCE 214142
                                                                                          CHINA




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                                                                                            507 E. Michigan Street, Milwaukee, WI 53202
                                             Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
                                    All other marks herein are the marks of their respective owners. © 2016 Johnson Controls, Inc.

12     M9208-Bxx-3 Series On/Off Electric Spring Return Actuators Installation Instructions

Published in U.S.A.                                                                                                www.johnsoncontrols.com


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