| Вид документа | Бюлетень виробу |
|---|---|
| Виробник | JCI |
| Код документа | fx10-advanced-programmable-electronic-controller-for-hvac-and-refrigeration |
| Група обладнання | FX10 Field Controller |
| Сторінок | 29 |
| Мова документа | англійська |
| Розмір файлу | 1.6 МБ |
Текст документа
Product Bulletin FX10 “Advanced”
Issue Date 08 2005
FX10 “Advanced”
Programmable Electronic Controller
for HVAC and Refrigeration Applications
The FX10 “Advanced” is a high performance,
programmable controller specifically designed for
applications such as Scroll Compressor Chillers and
Rooftops, Close Control Units, Indoor Packaged,
Unit Vents, Water Source Heat Pump, etc..
The FX10 is a protocol independent controller and can
adapt to protocols such as LONMARK™ and Johnson
Controls N2Open.
The controller is freely configurable and can adapt to
virtually any applications, thanks to its configuration
software FX–Tools.
The controller allows up to 29 I/Os in the base +
12 I/Os in Expansion board with several configuration
of triacs / relays, active / passive inputs.
Figure 1: FX10 Controller
Features and Benefits
Protocol independent Adapts to virtually any Building
Automation Systems (BAS)
LON, N2Open and BACnet MSTP Compatible with standard BAS
communication cards (optional) protocols
Free programmable Adapts to any application
A99 Wide range of sensor inputs available
NTC K10,
Ratiometric
0-10 V
Real Time Clock (optional) Real Time Scheduling of Control
activities
Expansion board (optional) Should the I/O count of the base be not
enough
Choice of connection terminals Possibility to choose between Molex®
and WAGO cage clamp connectors
User Interface User friendliness
© 2002 Johnson Controls, Inc. 1
Order Nr. DS 24.434 E, Rev. B www.johnsoncontrols.com
Controller Overview
Input / Output
Sensor Input
Main board:
This series of controllers is compatible with Johnson
• 6 analogue inputs (AI)
Controls A99 temperature sensor. Its accuracy is
• 12 digital inputs (DI)
within 0.5°C between -15 and 75°C. Its tolerance
• Up to 9 relays (DO) or 7 relays and 2 triacs increases with temperatures outside this range, as
• 2 Pulse Width Modulation Outputs (PWM) shown below.
Expansion board:
• 4 analogue inputs (AI)
• 4 relays + 4 triacs (DO)
User Interface (optional)
Up to 2 displays can be connected to the FX10
“Advanced” for value monitoring and keyboard
operations. The two displays must be of the same
kind.
A display link interface is necessary for the
connection, see “Accessories” codes on page 25.
Its gas tight packaging (IP68) makes it the best sensor
for refrigeration applications. For details please refer to
Communication Interface (optional)
A99 documentation.
The FX10 can be integrated in supervisory systems
thanks to plug-in communication cards. Several cards Further more the AI1, AI2 and AI3 are also
are available depending on the supported protocol: configurable, via jumpers as NTC (K10), or as
LON, N2Open, BACnet MSTP. Ratiometric inputs (for pressure, humidity, etc.).
On the expansion board AI1 EXP and AI2 EXP can be
Real Time Clock (optional) configured, through jumpers, either as A99 or
This Plug-in card allows the introduction of functions ratiometric inputs, AI3 EXP and AI4 EXP as A99 or
based on a weekly time schedule. 0-10V inputs.
2 FX10 “Advanced”
Software and configuration
The FX10 “Advanced” is fully programmable with the The applications available with the FX-TOOLS are:
Johnson Controls FX-Tools configuration software.
The configuration is object oriented and free from any FX-AppMaker: to develop and customise the control
programming language. Several object libraries are application and the network profile.
available to quickly develop and/or customise an FX-UIMaker: to decide how to display data with one of
application. The software will be available under a the FX displays. Preview features included.
license fee and will allow the full configuration of the
control strategy and display application. FX-Simulator: to test and debug the application on a
PC before proceeding with the real hardware.
FX-Loader: to download to the target controller the
developed control application and display
configuration at the click of a button. N2Open, LON,
BACnet MSTP protocol supported.
FX-CommPro: for the complete control of the network
profile of the connected unit. Parameter configuration,
machine tuning, default parameters saving for
successive configurations are things all possible with
the CommPro with the 3 protocol supported: N2Open,
LON, BACnet MSTP
The software package can also be tested and
evaluated in demo version. This version allows the
complete use and testing of the software package but
it will allow to download the developed strategy only to
a demo case or to a demo controller.
FX10 “Advanced” 3
Security
The FX-TOOLS and the FX controllers comes with an The application saved with the private customer ID will
embedded security features based on the use of two also be downloadable to all FX standard controllers
IDs: the family ID and the customer ID. but, from that moment on, the controller is
automatically baptised with the specific private ID.
Family ID: permits to discriminate among an FX05,
From that moment on that controller will only be
FX10 or FX15. The first thing that an FX designer does
downloadable with applications that has a matching
when he starts developing an application is to choose
private ID. Moreover the application source files saved
the target device (target controller). An application
with the private ID can only be read and edited by FX
developed for an FX15 will not be downloadable to an
designers that have installed in their PC the very same
FX05, the family ID of the controller and the one of the
private ID.
application do not match. Of course, in order to be
able to reuse the work done with one controller with The DEMO ID is a particular private ID that is only
another controller of the family, the AppMaker allows compatible with the demo controllers or the demo
to re-edit the application so to make it compatible with cases (see "Ordering Codes" on page 25).
a different FX controller from the original one.
Customer ID: the licensed tools will come with 2
customer IDs, a public one and a private one. WARNING
The application saved with the public ID will be Shock Hazard
downloadable to all standard FX controllers (provided
the family ID matches). These public applications will When servicing make sure that:
also be readable and editable by whoever has the • The electrical supply to the controller is
FX-TOOLs and access to these source application switched off to avoid possible damage to the
files (note that it is not possible to upload the equipment, personal injury or shock.
application file from the controller).
• You do not touch or attempt to connect or
disconnect wires
4 FX10 “Advanced”
I/O Details
Type Remark/Application
Analog Input (AI) - Main Board
AI1, AI2, AI3 A99 Software configurable and jumper
Range: -40 to 100°C selectable.
Accuracy: ±0.5°C @ 20°C ambient See “Jumper Configuration” on page 7.
(sensor not included) Application:
NTC (K10) temperature, humidity or pressure
Range: 0 ÷ 100°C
Accuracy: ±0.5°C @ 20°C ambient
(sensor not included)
Ratiometric
Range: 0.5 to 4.5 V
Resolution: 10 mV
AI4, AI5, AI6 A99 Application:
Range: -40 to 100°C temperature, humidity or pressure
Accuracy: ±0.5°C @ 20°C ambient (through Input Converter)
(sensor not included)
Analog Input (AI) – Expansion Board
AI1, AI2 A99 Application:
Range: -40 to 100°C temperature, humidity or pressure
Accuracy: ±0.5°C @ 20°C ambient
(sensor not included)
Ratiometric
Range: 0.5 to 4.5 V
Resolution: 10 mV
AI3, AI4 A99 Application:
Range: -40 to 100°C temperature, humidity or pressure
Accuracy: ±0.5°C @ 20°C
(sensor not included)
0-10 V
Range: 0 to 10 V
Resolution: 10 mV
Digital Input (DI) - Main Board
DI1, DI2 Voltage free contacts with safety control feature Disconnect respectively DO1 and DO2
relay outputs. Function selectable
through jumpers.
See “Note” on next page.
Application:
high temperature/pressure cut out
DI3, DI4, DI5, Voltage free contacts
DI6
DI7, DI8, DI9, 24 VAC externally powered contacts See Mandatory wiring next page
DI10, DI11, DI12
Digital Output (DO) - Main Board
DO1, DO2 SPST 8(3)A, 250 VAC relays (low power relay version)
or
SPST 25A, 250 VAC relays (high power relay version)
DO3, DO4, SPST 5(2)A, 250 VAC relays
DO5, DO7, or
DO8, DO9 0,5A / 24 VAC triacs
DO6 SPDT 5(2)A, 250 VAC relays
or
0,5A / 24 VAC triacs
Outputs DO3 ÷ DO9 can be freely specified either as relay or as triac. The specific hardware code will be
created upon minimum order.
FX10 “Advanced” 5
I/O Details (continued)
Type
Digital Output Expansion Board
(DO)
DO1, DO2 SPST 5(2)A, 250 VAC relays
DO7, DO8 SPST 8(3)A, 250 VAC relays (low power relay version)
or
SPST 25A, 250 VAC relays (high power relay version)
DO3…DO6 0,5A / 24 VAC triacs
Other Outputs - Main Board
PWM 9V (supplied by FX10), 50 mA max, 100 Hz
LED Signal to LED of a JC room command module 10 mA at 2 V
WARNING
MANDATORY WIRING DI7 ÷ DI12 Digital Inputs
• A particular attention must be given to the 24 V line polarity if the line supplies both the FX10 and its
digital inputs.
24 VAC triac
(from thermostat)
Load
24VAC Com 24VAC Com
48 42 24VAC 48 42 24VAC
DI 7 24 V Com DI 7 24V com
Load min 2k2, 0.5 W
24V 24V
22 22
24V
21 com 24V
21 com
FX10 "Advanced" FX10
Standard wiring (with relays) Wiring with 24 VAC
triac outputs of a thermostat
Note: DI1 and DI2 safety feature
Close to the DI1 and DI2 terminals you will find the two rows of jumpers W1 and W2.
These are used to enable or disable the hardware safety features on DO1 and DO2.
1 1
• If the bridge is between pins 1 and 2 (default) the safety feature is disabled.
• If the bridge is placed between pins 2 and 3 the safety feature is enable. 2 2
Functionality with safety enabled:
3 3
• DI1 and DI2 configured as normally closed contacts:
if the digital inputs are closed then relays DO1 and DO2 are normally piloted by the W1 W2
application program. If for whatever reason DI1 and DI2 inputs open, the respective
DO will immediately open, regardless of the commands it receive from the software.
The feature is hard wired.
• DI1 and DI2 configured as normally open contacts: in this case the safety feature on DO1 and DO2 will be
activated only if DI1 and/or DI2 will close. DI1 and DI2 has to be defined, through the FX-AppMaker, with
reverse polarity, to be used in normally open mode.
6 FX10 “Advanced”
Main Board Wiring Diagram
In accordance to EN 60730 the FX10 is an incorporated electronic controller of type 1B action.
56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39
1 1 A23 A21 A12
A13
W1 W2 A14
A11
22
A22 A25
A24 21
A15
A32 A35
A34
A31
A33
FX10-001_01 2003
Jumper Configuration
Safety Jumper Configuration
Pins
1&2 Safety DO1 disabled
W1
2&3 Safety DO1 enabled
1&2 Safety DO2 disabled
W2
2&3 Safety DO2 enabled
Analog Input Jumper Configuration
Input A99 NTC Ratiometric
AI1 A11, A12, A13: closed A11, A12, A13, A14, A15: closed A11, A12, A13, A14, A15: open
A14, A15: open
AI2 A21, A22, A23: closed A21, A22, A23, A24, A25: closed A21, A22, A23, A24, A25: open
A24, A25: open
AI3 A31, A32, A33: closed A31, A32, A33, A34, A35: closed A31, A32, A33, A34, A35: open
A34, A35: open
FX10 “Advanced” 7
Expansion Board Wiring Diagram
Triac DOs AIs
24 VAC 5 VDC
24 VAC Com AI1 - EXP
5 VDC Com
DO6 5 VDC
24 VAC AI2 - EXP
5 VDC Com
DO5 5 VDC
AI3 EXP
DO4 5 VDC Com
24 VAC 5 VDC
AI4 EXP
DO3 5 VDC Com
10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 28 29 30 31
A11 A42
A33
A12 A22 A21 A32 A43
A13 A23
A31 A41
DO8 NO
DO1.2 Com
DO7 Com DO8 Com
DO1.2 Com
DO1 NO DO2 NO DO7 NO
Relay DOs
EX-FX10-A-002_01 2003
Jumper Configuration
Analog Input Pin-strip Configuration
Input A99 Ratio 0 - 10V
AI1 A11, A12, A13: closed A11, A12, A13: open Not avail
AI2 A21, A22, A23: closed A21, A22, A23: open Not avail
A31: open; A31: closed;
AI3 Not avail
A32, A33: closed A32, A33: open
A41: open; A41: closed;
AI4 Not avail
A42, A43: closed A42, A43: open
8 FX10 “Advanced”
Accessories
XP10 Expansion – Expansion Board Connection
The expansion board is connected to the main board via jumper (provided with the expansion board).
Max distance between the main board and the expansion is about 7 cm. The jumper provide for data
communication (I2Cbus) and for the expansion board power supply.
Should the expansion board be connected the power requirement of the control system has to be increased of
about 6 VA, see “Technical Specifications” on page 28, for more details.
FX10 “Advanced” 9
DLI - Display Link Card Installation
The DLI card is a plug-in, optional card, that allows to
connect a display from the FX range to the FX10
controller.
Mounting
Insert the holding stands in the holes at both side of
the RUI connector -J5- ( ).
Slide in the DLI card until is securely fasten ( ).
Display connection
In case the display has to be installed within 3 mt from
the regulator, the provided flat cable can be used ( ).
DLI Card Communication and power supply to the display is
2 1
3 provided through the flat cable.
If the display has to be installed remotely the
connection has to be carried out through a 3 lead
shielded cable (not provided) and the screw connector
( ).
The display has to be independently powered.
See the table below for the pin-out of the screw
Pin RS485
1 COM
2 LL-
3 LL+
For more detailed information please refer to the
specific Display Product Bulletin.
RUI
DLI Insertion and Connection
10 FX10 “Advanced”
N2Open - Serial Card Installation
The N2Open serial card is a plug-in, optional card, that
Address Selection allows the FX10 controllers to be connected in a
N2Open serial network through the RS485 standard.
Card Insertion
The card must be inserted on the 12 pin connector on
top of the FX10 board.
Wiring
The connection to the network is made by means of
the 3 pins on the plug-in connector. The meaning of
1 2 3
each pin is as follows:
N2Open Serial Card for FX10
12 PIN connector
The network cable must be laid along a low voltage
cable path. It must be placed at least at 30 cm from
cables carrying high voltages or currents (>230V or
>30A). If strong interference fields are expected,
the cable must be located at the greatest distance
possible from the source. The communication line
must be laid out on the multi-drop line principle,
i.e. from one controller to the next until the last
controller has been connected. The line must be
terminated at both ends with a 220 Ohm resistor
between RT+ and RT-.
Card Insertion
Address Selection
Select through the dip-switches the serial address of
Line terminator
through jumper inside
the controller in the N2Open network. The address
220Ω
selection is done in binary mode.
RS232 Ex.: • 1st closed, all others open
10 mts address = 20 + 01 + … = 1
IU-9100 • 1 closed, 4th closed, all others open
st
Converter address = 20 + 01 + 02 + 23 = 9
RS232/RS485
Line
RS485 bus (1200 mts max)
terminator RS485 line: maximum length without repeater:
220Ω
1200 mts, AWG26 twisted pair with
shield.
RS232C line: maximum length: 10 mts.
RT+
RT-
COM
RT+
RT-
COM
RT+
RT-
COM
Devices: maximum of 32 per 1200 mts bus
FX10 FX10 FX10 segment.
N2O-FX10-001_01 2003
Technical Specifications
Network lay-out Insulation Opto-insulated signals
Compliance 89/336 EEC directive:
EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
73/23 EEC directive: EN 60730
FX10 “Advanced” 11
LON - Serial Card Installation
The LON Serial Card is a plug-in, optional card, that
allows the FX10 controllers to be connected in a LON
Service Spin network.
Card Insertion
The card must be inserted on the 12 pin connector on
top of the FX10 board.
Wiring
1 2 3
The connection to the network is made by means of
the 3 pins on the plug-in connector. The meaning of
LON Serial Card for FX10 each pin is as follows:
12 PIN
connectors
Example of network lay-out
The network cable must be laid along a low voltage
cable path. It must be placed at least at 30 cm from
cables carrying high voltages or currents (>230V or
>30A). If strong interference fields are expected,
the cable must be located at the greatest distance
possible from the source. The TP/FT-10 network is
designed to support free topology wiring, and will
accommodate bus, star, loop or any combination of
these topologies. FTT-10A transceivers can be
Card Insertion located at any point along the network wiring.
Bus-type LON network: Doubly-Terminated Bus Topology
EOL terminator
Free topology (single terminator
required).
NET B LONWORKS NET B Nodes: 64 (if repeaters are not used),
FX10 NET A FX10 NET A
compatible device
FTT-10 nodes only.
Daisy-chained bus topology layout Length with FTT-10 devices
Cable type Bus topology Free topology
Belden 85102 2700 m 500 m
NET B NET B Belden 8471 2700 m 500 m
FX10 NET A LONWORKS FX10 NET A
compatible Level IV 22 AWG 1400 m 400 m
device
Power link topology supported.
Technical Specifications
Transceiver type FTT-10A
NET B
FX10 NET A
Compliance 89/336 EEC directive:
LON-FX10-001_01 2003 EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
Free topology layout
73/23 EEC directive: EN 60730
12 FX10 “Advanced”
Input Converter Module
4 - 20 mA to A99
The Input Converter Module allows to connect an
active 4 - 20 mA signal to an A99 resistive input of the
FX Controllers.
Wiring (Figure 3)
The connection between an FX10 and a Input
Converter Module is shown in Figure 3. The Input
Converter Module can be connected indifferently to
any analog input of the FX Controllers, the software
has to be configured accordingly, the hardware has to
be configured as A99. For the right connection please
follow the table below:
PIN Meaning
Figure 1: Input Converter Module 1 Not connected
2 +15 VDC (±0.75V) sensor power supply
3 Signal Input (max allowed level 30 mA)
35
4 Signal Common
5 Signal Common
6 9 10
6 24 VAC Common
7 24 VAC power supply
Input Converter
9 To FX10 A99 Common (max 2 mt)
86 60 46
10 To FX10 A99 Input (max 2 mt)
Note: Make sure to respect polarities in connecting
1 4 5 the 24 VAC power supply.
Technical Specifications
9 20 19 10
Power Requirements 24 VAC/DC ±15%; 50/60 Hz
Power Consumption 1,9 VA
Figure 2: Dimensions (mm)
Insulation No insulation between power
supply, input and output signals
to FX10 Ambient Operating -20°C to +50°C,
Power FX10
Conditions 10 to 95% RH (non condensing)
Supply AI1
35 36 37 38 Ambient -30°C to +80°C
Power
transformer Storage Conditions 10 to 95% RH (non condensing)
to Common
220 VAC 24 VAC to FX10 A99 Input Accuracy 1%
Drift 1%
6 9 10 Linearity 1% @ 25°C
Supply Voltage 1%
Input Converter
Influence
Dimensions 58 x 35 x 86 mm
(H x W x L)
Compliance 89/336 EEC directive:
EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
1 4 5
(-)
4 - 20 mA
transducer
(+)
INP-CONV001-001_11 2002
Figure 3: Wiring
FX10 “Advanced” 13
Input Convert Module
0 - 10 V to A99
The Input Converter Module allows to connect an
active 0 - 10 V signal to an A99 resistive input of the
FX controllers.
Wiring (Figure 3)
The connection between an FX05 and a Input
Converter Module is shown in Figure 3. The Input
Converter Module can be connected indifferently to
any analog input of the FX controllers, the software
has to be configured accordingly, the hardware has to
be configured as A99. For the right connection please
follow the table below:
PIN Meaning
Figure 1: Input Converter Module 1 Not connected
2 +15 VDC (± 0.75V, 25 mA max) sensor supply
3 Signal input
35
4 Signal Common
5 Signal Common
6 9 10
6 24 VAC Common
7 24 VAC power supply
Input Converter
9 To FX A99 Common (max 2 mt)
86 60 46 10 To FX A99 Input (max 2 mt)
Note: Make sure to respect polarities in connecting
the 24 VAC power supply.
1 4 5
Technical Specifications
Power Requirements 24 VAC/DC ±15%; 50/60 Hz
9 20 19 10
Power Consumption 1,2 VA
Figure 2: Dimensions (mm)
Insulation No insulation between power
supply, input and output signals
to FX10 Ambient -20°C to +50°C,
Power FX10
Supply Operating Conditions 10 to 95% RH (non condensing)
AI1
35 36 37 38 Ambient -30°C to +80°C
Power
transformer Storage Conditions 10 to 95% RH (non condensing)
to Common
220 VAC 24 VAC to FX10 A99 Input Accuracy 0,1%
Drift 0,7%
6 9 10 Linearity 0,1% @ 25°C
Supply Voltage 0,2%
Input Converter
Influence
Dimensions 58 x 35 x 86 mm
(H x W x L)
Compliance 89/336 EEC directive:
1 4 5
EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
Common
Common
0 - 10 V
transducer
5 Vext
INP-CONV004-001_11 2002
Figure 3: Wiring
14 FX10 “Advanced”
Output Converter
PWM to 0-10 V
The Output Converter Module allows to convert the
PWM signal of the FX10 AO1 or AO2 into a universal
0 - 10 VDC signal.
Wiring (Figure 3)
The connection between an FX10 and an Output
Converter Module is shown in Figure 3. Make sure to
respect polarities in connecting the 24 VAC power
supply. Converter and controller must share the same
transformer. The Output Converter Module can be
connected indifferently to PWM1, PWM2 or two
converters, one for each output. For the right
connection please follow the table below:
PIN Meaning
1 From FX10 PWM Com terminal
Figure 1: Output Converter From FX10 PWM1 or PWM2 terminal
2
3 24 VAC
4 24 VAC Com
35
6 0-10 VDC signal to actuator
7 0-10 VDC Com to actuator
6 9 10
Output Converter
Technical Specifications
86 60
46 Power Requirements 24 VAC/DC ±15%;
50/60 Hz or DC voltage
Power Consumption 1.2 VA
Insulation No insulation between power
1 4 5 supply, input and output signals
Ambient -20°C to +70°C,
Operating Conditions 10 to 95% RH (non condensing)
9 20 19 10 Ambient -30°C to +80°C
Figure 2: Dimensions (mm) Storage Conditions 10 to 95% RH (non condensing)
Accuracy ± 250 mV over the whole 0-10V
range
Output 10 VDC, 5 mA max
Dimensions 58 x 35 x 86 mm
FX10 (H x W x L)
Compliance 89/336 EEC directive:
EN 61000-6-3 (EN 50081-1)
EN 61000-6-1 (EN 50082-1)
9Vdc PWM Out rter
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