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CCS Handheld VAV Balancing Tool Technical Bulletin

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ВиробникJCI
Код документаccs-handheld-vav-balancing-tool-technical-bulletin
Група обладнанняMetasys Commercial Comfort System Handheld VAV Balancing Tool
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Мова документаанглійська
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Текст документа

CCS Handheld VAV Balancing Tool
Technical Bulletin
                                                                                                     Code No. LIT-12011470
NS-ATV7003-0
                                                                                                      Software Release 1.2
                                                                                                        Issued July 15, 2011
                                                                                                 Supersedes January 14, 2009
                                                   Refer to the QuickLIT Web site for the most up-to-date version of this document.

Document Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CCS Handheld VAV Balancing Tool Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Detailed Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

                                                             CCS Handheld VAV Balancing Tool Technical Bulletin                     1
2   CCS Handheld VAV Balancing Tool Technical Bulletin
CCS Handheld VAV Balancing Tool
Technical Bulletin

Document Introduction
  This document describes how to use the NS-ATV7003-0 Handheld Variable Air
  Volume (VAV) Balancing Tool for Commercial Comfort System (CCS)
  applications. This document also describes the VAV Balancing Tool error codes
  you may encounter.

Related Documentation
  Table 1 lists the documentation related to the CCS Handheld VAV Balancing Tool.
  Table 1: Related Documentation
      For Information On                     See Document                                   LIT or
                                                                                            Part Number
      Features, Benefits, and Applications   Commercial Comfort System (CCS) Product        LIT-12011347
      of the CCS                             Bulletin
      Zoning System Application, Design,     Commercial Comfort System (CCS) Changeover     LIT-12011512
      and Installation for the CCS           Bypass (COBP) Zoning System Design
                                             Application Note
      Configuring Settings and               Commercial Comfort System (CCS) System         LIT-12011444
      Parameters within the CCS              Manager and Zone Coordinator User’s Guide
      Operating Modes and Strategies of      Commercial Comfort System (CCS) Application    LIT-12011617
      the CCS                                and Sequence of Operation Overview Technical
                                             Bulletin
      Installing and Wiring a VAV            Handheld VAV Balancing Tool Installation       Part No. 24-10211-2
      Balancing Tool and Network Sensor      Instructions
      Product Overview, Features, and        Handheld VAV Balancing Tool Catalog Page       LIT-1900348
      Benefits of the Handheld Balancing
      Tool

CCS Handheld VAV Balancing Tool Overview
  The CCS VAV Balancing Tool Liquid Crystal Display (LCD) shows the operating
  parameters and/or the VAV parameter values. When the balancing tool is in
  balancing mode, the features on the face of the tool also control the balancing
  function (Figure 1). These features include:
  •      an Adjustment Dial, which scrolls through the parameter submenus and
         adjusts the input parameters
  •      an Enter button (indicated by a return arrow), which accepts selections and
         allows you to enter into selection submenus
  •      a Cancel button (indicated by an X), which cancels the selected parameter and
         exits into the previous submenu
  •      a backlit LCD, which activates with any user interaction

                                                     CCS Handheld VAV Balancing Tool Technical Bulletin           3
    LCD with Backlight
                                                                                    Adjustment Dial

    Cancel Button

                                                -           -

                                                                  FIG: sensorface

    Enter Button

                     Figure 1: CCS Handheld VAV Balancing Tool

     Upon first entering into balancing mode, the display shows the address of the
     controller you are balancing. From here, you can use the Adjustment dial to scroll
     through the parameter submenus. If you press Enter, you go into that parameter’s
     submenu. For example, if you press Enter at Balancing Mode [BAL], the next
     submenu options are Supply Duct [SPLY] and Exit [EXIT].
     During longer operations, like Autocalibration, the word Busy [BUSY] appears on
     the display until the operation is complete. Do not push any buttons until the
     operation is finished.
     The balancing tool remains in balancing mode until you exit or the balancing mode
     inactivity timer expires. To exit balancing mode, press the Enter button when Exit
     appears on the highest submenu, or hold the Enter and Cancel buttons for
     5 seconds. The default timeout value is 60 minutes.

Detailed Procedures
     To balance your Commercial Comfort System:
     1. Connect the balancing tool to the NS Series Network Sensor associated with
        the controller you want to balance.
     2. Press and hold the Enter and Cancel buttons together for at least 5 seconds
        until the word Busy [BUSY] appears on the display.
     3. Use Table 2 to navigate through the VAV Balancing Device menus.
     4. Press the Enter button when Exit [EXIT] appears on the highest submenu to
        exit.
     Note: We recommend that you exit the balancing mode before removing power
           from the handheld balancing tool. This returns the VAV controller to
           normal operation. Otherwise, there may be a 60-minute delay if you
           reconnect and try to enter the balancing mode.

4      CCS Handheld VAV Balancing Tool Technical Bulletin
Table 2: Single Duct Balancing Sequence (Part 1 of 2)
Submenu 1    Submenu 2     Submenu 3      Data Range      Editable   Description
Controller   —             —              000–127         No         DIP switch address of the controller.
Address                                                              Enter button moves to next action.
[25]
Balance      Supply Duct   dP Offset      00.00–99.99     No         Absolute value of offset in %. If greater
Mode         [SPLY]        [dPO]                                     than 10%, the damper may not be closing
[BAL]                                                                completely. Verify that the damper shaft
                                                                     has not slipped and is moving freely.
                                                                     Then autocalibrate the dP.
                           Auto           No [NO]         Yes        Selecting Yes closes the box and
                           Calibrate dP   Yes [YES]                  recalibrates the dP Offset.
                           [ACAL]
                           Flow           None [NONE]     Yes        Once entered, the controller drives to the
                           Setpoint       Cooling Max                selected setpoint. The override remains
                           Override       [CMAX]                     active for 30 minutes.
                           [FLSP]                                    Select None to remove the override.
                                          Cooling Min
                                          [CMIN]
                                          Heating [HTg]
                                          Closed [OFF]
                           Actual Flow    0001–9999       Yes        Displays measured flow until adjusted by
                           [FLOW]                                    user. When adjusted and entered, it
                                                                     triggers the controller to recalculate the
                                                                     Gain. The range is limited to a maximum
                                                                     value of 9999.
                           Box Gain -     0.001–9.999     No         If actual flow is entered, this displays the
                           K Factor                                  new current gain (K).
                           [K]
                           Exit [EXIT]    —               No         Press the Enter button to return to the
                                                                     previous menu. Turn the knob to loop
                                                                     through the current menu.
             Exit [EXIT]   —              —               No         Press the Enter button to return to the
                                                                     previous menu. Turn the knob to loop
                                                                     through the current menu.
Parameter    Flow          Cooling Max    0001–9999       Yes        Occupied Setpoint Only.
Mode         Setpoints     Flow
[PARM]       [FLSP]        [CMAX]
                           Cooling Min    0000–9999       Yes        Occupied Setpoint Only.
                           Flow
                           [CMIN]
                           Heating        0000–9999       Yes        Occupied Setpoint Only.
                           Flow [HTg]
                           Exit [EXIT]    —               No         Press the Enter button to return to the
                                                                     previous menu. Turn the knob to loop
                                                                     through the current menu.

                                              CCS Handheld VAV Balancing Tool Technical Bulletin               5
    Table 2: Single Duct Balancing Sequence (Part 2 of 2)
     Submenu 1        Submenu 2     Submenu 3      Data Range         Editable     Description
     Parameter        Supply Duct   Box Area       0.001–9.999        Yes          Square Feet
     Mode             [SPLY]        [AREA]
     [PARM]
                                    Pickup Gain    0.001 - 9.999      No           —
     (Cont.)
                                    - K Factor
                                    [K]
                                    dP Offset      00.00 - 99.99      No           Absolute value of offset in percent
                                    [dPO]
                                    Exit [EXIT]    —                  No           Press the Enter button to return to the
                                                                                   previous menu. Turn the knob to loop
                                                                                   through the current menu.
                      Exit [EXIT]   —              —                  No           Press the Enter button to return to the
                                                                                   previous menu. Turn the knob to loop
                                                                                   through the current menu.
     EXIT             —             —              —                  No           Press the Enter button to return the
     [EXIT]                                                                        Network Sensor to normal operation and
                                                                                   release the Flow Setpoint override (if
                                                                                   required). Turn the knob to loop through
                                                                                   the current menu.

Error Codes
    Table 3 describes the CCS VAV Balancing Tool error codes and recovery actions.
    Table 3: CCS VAV Balancing Tool Error Codes
     Error Number         Cause                                       Recovery Action
     ERR0 [ERR0]          Firmware revision mismatch                  Replace the balancing tool with an updated version.
     ERR1 [ERR1]          Commissioning session locked - unable       Check to see if a commissioning session has already
                          to enter Balancing Mode because             been started from another VAV Balancing Tool.
                          another tool/session is currently active.
     ERR2 [ERR2]          Communication error on the                  Check cables and connection between Balancing Tool
                          Sensor Actuator Bus (SA Bus)                and the VAV controller (LC-ZEC200-0).
     ERR3 [ERR3]          Control sequence is currently disabled.     N/A
     ERR4 [ERR4]          Another operation (Auto Calibration or      Wait for the other operation to finish and retry the
                          Gain Calculation) is currently being        desired operation. It may take a couple minutes to
                          performed in the Balancer Primitive.        finish.
     ERR5 [ERR5]          No flow override has been selected.         You must select a Flow Setpoint Override. Then, allow
                                                                      the flow to settle (watch the value displayed on the
                                                                      balancing tool) and then retry calculating the gain.
     ERR6 [ERR6]          Flow reading is unreliable.                 The DP sensor is giving an unreliable value. Check
                                                                      connections/integrity of the pneumatic tubing. Check
                                                                      the pickup tubes for a possible obstruction.
     ERR7 [ERR7]          Value out of range                          Try increasing or decreasing the value slightly.
     ERR8 [ERR8]          Autocalibration timed out                   Check stroke time settings.
     ERRX [ERRX]          Unknown application error                   Reboot controller. If problem persists, get a
                                                                      replacement controller and/or replace the balancing
                                                                      tool with an updated version.

                                                                                                      Building Efficiency
                                                                             507 E. Michigan Street, Milwaukee, WI 53202
                                     Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
                            All other marks herein are the marks of their respective owners. © 2011 Johnson Controls, Inc.

6     CCS Handheld VAV Balancing Tool Technical Bulletin

Published in U.S.A.                                                                                 www.johnsoncontrols.com

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