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AV-8020 Series Floating Control Actuated Valve Product/Technical Bulletin

Вид документаБюлетень виробу
ВиробникJCI
Код документаav-8020-series-floating-control-actuated-valve-product-technical-bulletin
Група обладнанняAV-8020-1001 Floating Control Actuated Valve
Сторінок8
Мова документаанглійська
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Текст документа

FANs 977, 1628.3
                                                                                   Product/Technical Bulletin   AV-8020
                                                                                                 Issue Date     0300

            AV-8020 Series Floating Control Actuated Valve

The AV-8020 is an electric actuator/brass valve
combination that furnishes floating control of water flow
in Heating, Ventilating, and Air Conditioning (HVAC)
applications for zone control.

The AV-8020 consists of a motor-driven, force-sensor-
limited electric actuator, factory coupled to a forged
brass flare valve. The non-spring return actuator
features a 22 lb seating force in a compact, easy to
install package. It provides floating control from a
24 VAC signal.

The valve features 1/2 in. flare connections and is
available as a two-way Push-Down-To-Close (PDTC)
or a three-way mixing configuration.
                                                                           Figure 1: AV-8020-1001
                                                                       Floating Control Actuated Valve

                                            Features and Benefits
                  ❑ Simplified Setup and              Reduces installation costs
                      Adjustment Procedures

                  ❑ 1/2 in. O.D. SAE 45° Flare        Installs with copper tubing (no solder); makes
                      Connections                     removal easy for maintenance

                  ❑ Every Valve Tested for            Ensures occupant comfort and energy
                      Tight Initial and Long-Term     conservation
                      Shutoff

                  ❑ Compact Assembly Size             Fits most unit vent or baseboard applications

                  ❑ Slotted Stem Valve                Provides ease of attachment

                  ❑ Two- and Three-Way Valves Suitable for modulating or mixing applications

© 2000 Johnson Controls, Inc.                                                                                          1
  Part No. 14-624-28, Rev. B                                                                      www.johnsoncontrols.com
  Code No. LIT-977270
O peration
The AV-8020 actuated valve operates on a 24 VAC                              Field Connections:
                                                                              White - Common
signal from a compatible controller. The controller                              Red - Down
sends 24 VAC to either the up (valve stem extended)                               Black - Up
or the down (valve stem retracted) wire on the
AV-8020. This signal drives the actuator motor causing
the valve stem to move in the desired direction for the                                                                Drive
application.                                                                                                           Screw
The actuator uses a reversible synchronous motor to          Lever
accurately position the valve. The motor can reliably        Plate
generate 22 pounds of shutoff force in either the
Drive Down or Drive Up direction.
Once the valve closes, a shutoff force builds up.
A lever within the actuator operates a force sensor that        Stem Retainer/
stops the motor when the force reaches 22 pounds.               Position Indicator
The constant load at the end of travel ensures tight                                                              Manual
                                                                             Packing                              Adjustment
valve seat shutoff and compensates for seat wear.                                                       Collar    Knob
Field calibration of shutoff is not required. The actuator                                                  Valve Stem
maintains the shutoff force and its last position even if
power is removed.                                                    N.C.                                Body
                                                                     Inlet
Note:   The valve stem can be positioned manually by                                          Plug
        turning the manual adjustment knob shown in
        Figure 2. Rotating the knob counterclockwise                                                                   Outlet
        moves the valve stem up.
                                                                     N.O.
                                                                     Inlet

                                                                      Note: The N.C. inlet is not present on a two-way valve.

                                                                         Figure 2: AV-8020 Components

2   AV-8020 Series Floating Control Actuated Valve Product/Technical Bulletin
D imensions
See Figures 3 and 4 for AV-8020 dimensions.

                                                                5                            1-1/2
                           2-9/16                              127                            38
                             65

                                                                                             6-5/8
                                                                                              168

                                                                               1-1/4
                                                                                32

                                                  5/8
                                                  16                             1
                                                                                25

                           1-1/4                                 3
                            32                                  76
                         Side View                           Front View

                      Figure 3: AV-8020 Two-Way PDTC Valve Dimensions, in. (mm)

                                                                 5                            1-1/2
                         2-9/16                                 127
                           65                                                                  38

                                                                                                7
                                                                                               178

                                                                                     1-1/2
                                                                                      38
                                          1-1/2
                                           38      3/4
                                                   19                             1-3/16
                                                                                    30

                          1-1/4                                    3
                           32                                     76
                        Side View                              Front View

                     Figure 4: AV-8020 Three-Way Mixing Valve Dimensions, in. (mm)

                                     AV-8020 Series Floating Control Actuated Valve Product/Technical Bulletin   3
M ounting, Wiring, and Commissioning
                                                          Input lines to the actuator must be wired correctly for
    ! CAUTION:        Equipment Damage Hazard.
                                                          the valve to move in the proper direction. Refer to the
                                                          specific controller wiring instructions. Refer to the
                      Disconnect all power supplies
                                                          VA-8020 Floating Valve Actuator Product/Technical
                      before wiring connections are
                                                          Bulletin (FAN 977 or 1628.3) for actuator mounting,
                      made or prior to performing
                                                          wiring, and commissioning instructions.
                      maintenance. Check all wiring
                      connections before applying
                      power to the system.
                      Short-circuited or improperly
                      connected wires will result in
                                                          R epair and Replacement
                                                          Field repairs must not be made, except for
                      permanent damage to the
                                                          replacement of the valve packing and the actuator.
                      equipment.
                                                          Contact the nearest Johnson Controls representative,
                                                          and specify V-520-650 for the valve packing or
IMPORTANT:        Make all wiring connections in          VA-8020-1 for the actuator.
                  accordance with the National
                  Electrical Code and local
                  regulations.

4   AV-8020 Series Floating Control Actuated Valve Product/Technical Bulletin
O rdering Information
To order an AV-8020 actuated valve assembly, contact               Specify the product code number from Table 1.
the nearest Johnson Controls representative.                       Refer to Table 2 for accessories available.

Table 1: Actuated Valve Assembly Models and Replacement Valves
 Actuated Valve               Maximum                   Maximum                 Replacement
 Product Code                                       Closeoff Pressure           Valve Product               Valve Style
                            Cv (Kv) Rating
 Number                                                psig (kPa)               Code Number
 AV-8020-1001                    0.5 (0.4)               232 (1598)              VB-5239-1730
 AV-8020-1002                                                                                             Two-Way PDTC
                                 1.2 (1.0)                100 (689)              VB-5239-1750
 AV-8020-1003                    2.4 (2.1)                100 (689)              VB-5239-1770
 AV-8020-1004                    0.5 (0.4)               232 (1598)              VB-5839-1730
 AV-8020-1005                                                                                            Three-Way Mixing
                                 1.2 (1.0)                100 (689)              VB-5839-1750
 AV-8020-1006                    2.4 (2.1)                100 (689)              VB-5839-1770

Table 2: Actuator Accessories
 Product Code Number                               Description
 VA-8020-601                                       Replacement cover only
 VA-8020-605*                                      Stem retainer and clip kit
 V-520-650                                         Valve packing
* One kit is included with the VA-8020 actuator. If ordered separately, it must be ordered in multiples of five.

                                         AV-8020 Series Floating Control Actuated Valve Product/Technical Bulletin          5
                                                   Notes

6   AV-8020 Series Floating Control Actuated Valve Product/Technical Bulletin
               Notes

AV-8020 Series Floating Control Actuated Valve Product/Technical Bulletin   7
S pecifications
                         Product AV-8020 Series Floating Control Actuated Valve
         Power Requirements 20 to 30 VAC at 50/60 Hz, 3.4 VA supply minimum, Class 2
                    Input Signal 20 to 30 VAC, 50/60 Hz
              Input Impedance 250 ohms, nominal
                  Shutoff Force 22 lb (98 N) minimum
              Shutoff Pressure See Table 1.
     Valve Body Connections 1/2 in. (15 mm) external SAE flared-end
       Valve Stroke and Time 5/16 in. (8 mm) in approximately 90 seconds
            Valve Body Rating 232 psig (1598 kPa)
                Valve Cv Factor See Table 1.
    Valve Flow Characteristic Two-way, equal percentage
                              Three-way, linear
            Ambient Operating 35 to 150°F (2 to 65°C);
                  Conditions 85°F (30°C) maximum dew point at 90% RH, non-condensing
              Ambient Storage -40 to 150°F (-40 to 65°C);
                   Conditions 85°F (30°C) maximum dew point at 90% RH, non-condensing
           Media Temperature Water:               195°F (90°C) maximum
                Valve Materials Body:             Forged brass
                                Plug:             Brass
                                Stem:             316 stainless steel
                                Packing:          Synthetic elastomeric ring pack
      Dimensions (H x W x D) See Figures 3 and 4.
              Shipping Weight 2.6 lb (1.2 kg)
          Agency Compliance VA-8020: UL 873 Recognized, File E27734, Guide XAPX2 (Suitable for plenum use)
                                     CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423                                                                                                                  Printed in U.S.A.
Milwaukee, WI 53201                                                                                                   www.johnsoncontrols.com

8   AV-8020 Series Floating Control Actuated Valve Product/Technical Bulletin

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