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AP-TMZ1600 Room Sensor with LCD Display Installation Guide

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24- 8910- 7, Rev . G

                                                                                 Installation Instructions
                                                                                               Issue Date    March 2016

                AP-TMZ1600 Room Sensor with LCD Display

Application                                                    Installation
The TMZ is compatible with Unitary (UNT) controller            Install the TMZ in an accessible location where the
and Variable Air Volume (VAV) (Revision D or later)            temperature is representative of general room
controller and with the VAV for Modular Assembly               conditions. Avoid mounting the TMZ near cold or warm
(VMA1400 Rev. C00 or later and all VMA1200s). Use              air drafts, radiant heat, or direct sunlight.
HVAC PRO Release 8.01 or later to configure the
UNT, VAV, and VMA for use with the TMZ. See the                 IMPORTANT:           Prevent any static electric
Technical Data section for details.                             discharge to the TMZ1600 Room Sensor. Static
                                                                electric discharge can damage the room sensor and
The TMZ connects to the controller via an 8-pin phone           void any warranties.
jack cable assembly that provides Zone Bus, sensor,
and power supply connections.                                  Note:   Do not mount the module on an exterior wall.
When the TMZ is used with a compatible
Johnson Controls® digital controller, verify proper            Parts Included
system operation using a Zone Terminal Unit (ZTU), a           The following parts are included with the TMZ:
laptop computer with CBLPRO and HVAC PRO
software, or a Palm compatible handheld interface             •   AP-TMZ1600 Room Sensor with Liquid Crystal
with VMA Balancing Tool (VBT) software.                            Display (LCD)

Both the ZTU and CBLPRO plug into the 6-pin phone              •   surface base
jack on the bottom of the TMZ to access the Zone bus.          •   wallbox mount base (wallplate) with cover screw
                         80 mm                                     (for vertical or horizontal 2 x 4 in. wallbox
                         (3.2 in.)           Segmented             mounting)
                                              Display
                                                               •   endcaps (2)

               RM                                              •   hollow plastic wall anchors (2)
               AIR              OCC
                                                               •   No. 8 x 1-1/4 in. slotted pan-head sheet metal
                                                                   screws (2), for surface base
80 mm
(3.2 in.)                                                      •   No. 6-32 x 1/2 in. flat-head machine screws (2), for
                                             Light-Emitting
                                                 Diode             wallplate
                                                 (LED)
                                                   Temporary   Special Tools Needed
                                                   Occupancy
                                                     Button    For a typical installation, you need the following:
                                            inst
                                                               •   1.5 mm (1/16 in.) Allen wrench or stat adjustment
                                                                   tool
                     Figure 1: AP-TMZ1600
                                                               •   1/4 in. flat-blade screwdriver
                                                               •   8 mm (5/16 in.) drill bit and drill

© 2016 Johnson Controls, Inc.                                                                                             1
  Part No. 24-8910-7, Rev. G                                                                         www.johnsoncontrols.com
  Code No. LIT-6363110
Mounting                                                                 Surface Mounting
The TMZ accommodates both surface and 2 x 4 in.                          To mount the TMZ using the surface base:
wallbox mounting (horizontal or vertical). To mount the                  1. Pull the wiring through the wall.
TMZ, first remove the base.
                                                                         2. Place the surface base against the wall with the
Removing the Base                                                           arrow pointing up, and mark the screw holes using
                                                                            the base as a template. Use the top and bottom
To remove the base from the TMZ:
                                                                            holes for mounting (Figure 2).
1. Insert a 1.5 mm (1/16 in.) Allen wrench in the hole
   located in the top of the TMZ, in the center.
2. Press down gently on the Allen wrench while
   carefully pulling the mounting base apart from the
   TMZ.
3. Proceed to the Surface Mounting or Wallbox
   Mounting section.
                                                                         Note: Do not use this hole when mounting
                                         31.7 mm                               the surface base. The screw will
                                         (1.25 in.)                            interfere with the installation of the
                   7.5 mm                                                      TMZ1600.
                  (0.30 in.)
                                         6 mm
                                       (0.24 in.)                4.2 mm
                                                                (0.17 in.)
                                                                                         8.2 mm (0.32 in.)

                    4.2 mm
                   (0.17 in.)

                                                      UP
                                                                                                        60.9 mm
                                                                                                        (2.40 in.)

                       7.5 mm                                                               30 mm
                      (0.30 in.)                                                           (1.18 in.)
                                              4.2 mm           9.1 mm
                                             (0.17 in.)       (0.36 in.)

                                                                             surfbase

       Use these holes for mounting.
                                                             8.5 mm
                                                            (0.33 in.)

                                                      Figure 2: Surface Base
                                                                    3. Drill two 8 mm (5/16 in.) holes at the locations you
                                                                       marked.
                                                                         Note: An ACC-INSL-1 surface mounting pad may be
                                                                         used between the mounting base and the dry wall to
                                                                         accommodate uneven mounting surfaces or block wall
                                                                         drafts.

2   AP-TMZ1600 Room Sensor with LCD Display Installation Instructions
4. Insert the anchors in the drilled holes, pull the
   wiring through the surface base, position the
   surface base, and drive the screws (Figure 3).

                           Drywall

                                       Base

                 a               b             b c

                                                                                                    surfmount

                                    Figure 3: Mounting the Surface Base
5. Wire the TMZ (refer to the Wiring section in this                                    80 mm
   document).                                                                          (3.15 in.)

6. Reattach the TMZ to the surface-mount base.
                                                                                                                     Cover Screw
Wallbox Mounting                                                                                                 (Insert the cover screw
                                                                                               UP                above the other UP arrow
                                                                                                                 for horizontal mounting.)
To mount the TMZ using the wallplate and a standard
2 x 4 in. wallbox:                                                               UP

1. Remove the cover screw from the wallplate                     119 mm                                          Use these holes for
                                                                (4.70 in.)                                       mounting to wallbox.
   (Figure 4).
2. Pull the wiring through the wallplate.
3. Position the wallplate so that one of the arrows
   points up, and fasten the wallplate to the wallbox
   using the screws provided.
                                                                                                       wallbse

Note: An ACC-INSL-0 wallbox mounting pad may be
used between the mounting base and the dry wall to                           Figure 4: Wallplate (Shown Vertical)
accommodate uneven mounting surfaces or block wall
drafts.
4. Wire the TMZ (refer to the Wiring section in this
   document).
5. Attach the TMZ to the wallplate, and replace and
   tighten the cover screw with a 1.5 mm (1/16 in.)
   Allen wrench or stat adjustment tool.
6. Install the endcaps provided by snapping them
   onto the wallplate.

                                              AP-TMZ1600 Room Sensor with LCD Display Installation Instructions                              3
Wiring
                                                                                                                                        Table 1 describes the pinouts for each phone jack on
    ! CAUTION: Risk of Property Damage.                                                                                                 the TMZ.
 Do not run low voltage cable in the same conduit or                                                                                    Table 1: TMZ Phone Jack Pinouts
 wiring troughs with high voltage wires. Running low
                                                                                                                                             8-Pin Phone Jack on              6-Pin Phone Jack on
 and high voltage wires in the same conduit or wiring
                                                                                                                                                     TMZ                              TMZ
 troughs may damage the equipment or cause
 system malfunction.                                                                                                                     Pin             Signal            Pin                         Signal
 MISE EN GARDE: Risque de dégâts matériels.                                                                                              1       Not Used                1                       Not Used
 Ne pas faire courir un câble basse tension dans les
                                                                                                                                         2       Not Used                2                       Supply: 24 VAC
 mêmes gaines ou goulottes électriques que des
 câbles haute tension. L'installation de fils basse                                                                                      3       AI1, Zone               3                       Supply/Zone Bus
 tension et haute tension dans les mêmes gaines ou                                                                                               Temperature Sensor                              Common
 goulottes électriques risque d'endommager                                                                                               4       AI1, Sensor Common      4                       Not Used
 l'équipement ou de provoquer des
                                                                                                                                         5       Supply: 24 VAC          5                       Zone Bus
 dysfonctionnements du système.
                                                                                                                                         6       Supply/Zone Bus         6                       Not Used
Note: All terminals are power limited. Electrical                                                                                                Common
wiring must conform to local codes and should be
                                                                                                                                         7       Not Used
done by certified personnel only.
                                                                                                                                         8       Zone Bus
To connect the TMZ to a UNT, VAV, or VMA
controller, connect an 8-pin phone jack cable
assembly from the 8-pin phone jack on the TMZ
                                                                                                                                        Figure 6 illustrates the cable and phone jack pinouts
(Figure 5) to the 8-pin phone jack on the controller.
                                                                                                                                        used to connect the TMZ to a controller:

                                                                                                                                                                          1 2 3 4 5 6 7 8
                                                                                 J1
                            C1 7

                                                             L1
                                                                  C8
                                                                       U2        R2 8
                                                                                                  U4
                                                                                                                                                                                            Controller Phone Plug
                      D5
                                                                                                        D7
                                                                                                                                                                                              (Tab Notch Up)
                                                   U5                                   D8
                                                                                                                          To 8-pin
               C1 6

    8-pin              C9                                              C4
                                                                                                                  D9
                                                                                                                        Phone Jack
    Phone                          D6                  D4                                                              on Controller
     Jack      +
                                             C6
                                                                                             Y2              Q3
                                                                                                                       (30 m [100 ft]
                                                                                   Y1

                               J5
                                                                                                                         Maximum)

                                   Z1

     6-pin
    Phone                               Q1        D2

     Jack                                                                                                                                    Not Used
                                                                                                       Q2                                    Not Used
                                                       RT1
                                                              Q4
                                                                            J6
                                                                                                                                               AI1
                              VR1                                                                                                            AI COM
                                                                                                                                              Supply
                                                                                                                                             Common
                                                                                                            tmzwire                          Not Used                                             8-Pin Phone Jack
                                                                                                                                               ZB+
                                                                                                                                                                                                  (Tab Notch Down)

             To ZTU or Laptop PC via CBLPRO Interface                                                                                        1 2 3 4 5    6 7 8
                      (30 m [100 ft] Maximum)

                                                                                                                                                                                 Terminal 1 is to the
        Figure 5: TMZ1600 Cable Connections                                                                                                                                      extreme left as you face
                                                                                                                                                                                 the phone jack opening,

    !   CAUTION: Risk of Property Damage.                                                                                                    TMZ1600 Phone Plug
                                                                                                                                                                                 tab notch down.

 Do not insert a 6-pin connector or anything other                                                                                             (Tab Notch Up)                                              cblfab
 than an RJ-45 8-pin connector into the 8-pin jack on
 the back of the TMZ to prevent damaging the phone                                                                                      Note:    This may not be typical of prefabricated phone
 jack.                                                                                                                                  cable. A telephone system cable is wired opposite of the
 MISE EN GARDE: Risque de dégâts matériels.                                                                                             zone sensor requirements.
 Ne pas insérer un connecteur à 6 broches ou tout                                                                                              Figure 6: Cable and Phone Jack Pinouts
 connecteur autre qu'un connecteur RJ-45 à
 8 broches dans la fiche à 8 broches située à l'arrière
 de l'TMZ afin d'éviter d'endommager la fiche
 téléphonique.

4   AP-TMZ1600 Room Sensor with LCD Display Installation Instructions
Operation
Basic Operation
The TMZ1600 has five control buttons. Their basic
functions are described in Table 2.
Table 2: TMZ1600 Button Functions
 Button         Function
 Menu           Cycles through the following display options: room air temperature, outdoor air temperature, comfort
                setpoint temperature, and fan operation.
                In Password mode*, cycles through these additional display options: comfort setpoint temperature access
                status, fan access status, Temporary Occupancy duration, heating setpoint temperature, and cooling
                setpoint temperature.
 Down           Displays the comfort setpoint temperature if pushed while room air temperature is displayed.
 Arrow
                Lowers the setpoint temperature when setpoint is displayed and blinking.
                Toggles fan operation mode between On and Auto when the fan mode is displayed and blinking.
                In Password mode*, sets user access to UnLK.
 Up Arrow       Displays the comfort setpoint temperature if pushed while room air temperature is displayed.
                Raises the setpoint temperature when the setpoint is displayed and blinking.
                Toggles fan operation mode between On and Auto when the fan mode is displayed and blinking.
                In Password mode*, sets user access to LOCK.
 °F/°C          Toggles temperature display between degrees Fahrenheit (°F) and degrees Celsius (°C).
 Temporary      Toggles the controller between Standby or Unoccupied mode and Temporary Occupancy mode. The Light-
 Occupancy      Emitting Diode (LED) above this button lights when Temporary Occupancy mode is active.
 *   Press and hold the Menu and °F/°C buttons simultaneously for 10 seconds to access Password mode.

LCD Display Symbols
Figure 7 shows the relative size and location of the            During power up, the full range of LCD Display
LCD Display symbols:                                            symbols appears for approximately 10 seconds or
                                                                more, followed by Err6 if the controller has not started
                                                                communication yet. The TMZ repeats this sequence
          OUT                          TMP
                                                                until the default display (RM AIR) appears.
          RM                           UN-
                                                                Table 3 describes the LCD display symbols.
          AIR                          OCC
                                   OFF SBy

            Figure 7: LCD Display Symbols

                                            AP-TMZ1600 Room Sensor with LCD Display Installation Instructions              5
Table 3: LCD Display Symbol Descriptions
Symbol             Description
RM AIR             Room Air: indicates the room air (zone) temperature is displayed. The room air temperature value is
                   not adjustable. The LCD defaults to this display if no button is pressed for more than 30 seconds.
OUT AIR            Outdoor Air: indicates the outdoor air temperature is displayed. The outdoor air temperature value is
                   not adjustable.
TMP OCC            Temporary Occupancy: indicates controller is in Temporary Occupancy mode.
                   In Password mode, indicates that Temporary Occupancy duration is displayed.
UNOCC              Unoccupied: indicates controller is in Unoccupied mode.
OCC                Occupied: indicates controller is in Occupied mode.
SBy                Standby: indicates controller is in Standby mode. This is an energy conservation mode of the
                   controller.
OFF                Off: indicates heating and cooling equipment is off (Shutdown mode).
                   Comfort Setpoint Temperature: indicates the comfort setpoint temperature is displayed (7 to 32°C
                   [45 to 90°F] maximum range).
                   In Password mode, indicates comfort setpoint temperature access status (UnLK or LOCK) is
                   displayed. Comfort setpoint temperature access status can be changed if segmented display is
                   blinking.
                   Heating Mode (flame symbol): indicates heating equipment is on.
                   In Password mode, indicates the heating setpoint temperature is displayed (4.5 to 31.1°C [40 to 89°F]
                   maximum range). The heating setpoint temperature value is adjustable if the segmented display is
                   blinking. (Dual setpoint applications only. Field is skipped for single setpoint applications.)
                   Cooling Mode (snowflake symbol): indicates cooling equipment is on.
                   In Password mode, indicates the cooling setpoint temperature is displayed (7.8 to 35°C [46 to 95°F]
                   maximum range). The cooling setpoint temperature value is adjustable if the segmented display is
                   blinking. (Dual setpoint applications only. Field is skipped for single setpoint applications.)
                   Fan: indicates fan is on.
                   In Password mode, indicates fan access status (UnLK or LOCK) is displayed. Fan access status can
                   be changed if segmented display is blinking.
                   Fan On: indicates fan is on. Fan status can be changed if segmented display is blinking.

                   Fan Auto: indicates fan is automatically controlled (turned on or off) by the controller. Fan status can
                   be changed if segmented display is blinking.

                   Fan Off: indicates fan is off. Fan status can be changed if segmented display is blinking. Also indicates
                   that Password mode has been exited.
                   Note: The user cannot set Fan operation to Off.
                   If fan is off, the fan symbol does not appear on the room air temperature display.
                   Degrees Fahrenheit

                   Degrees Celsius

                   Password Mode: indicates Password mode is active.

                   Error: indicates an error is detected. The specific error is identified by an accompanying number
                   (0 through 6). Refer to Table 5 for specific error message descriptions.

6   AP-TMZ1600 Room Sensor with LCD Display Installation Instructions
Room Air Temperature
The room air temperature is the default display for
the TMZ. If no button is pressed for 30 seconds, the
LCD defaults to the room air temperature. Various
symbols appear along the right side and bottom of                                                  OCC
the display to indicate the current mode of the
controller and the status of connected equipment
(Figure 8). Refer to Figure 7 and Table 3 for a
description of these symbols.                              Figure 9: Comfort Setpoint Temperature Display
  Symbols appear here                                       2. Press the down arrow to lower the comfort
  to indicate the current
  mode of the controller, RM                                    setpoint temperature (this will also lower heating
  and the status of                                             and cooling setpoint temperatures). Press the up
  connected equipment. AIR                   OCC                arrow to raise the comfort setpoint temperature
                                                                (this will raise heating and cooling setpoint
                                                                temperatures). The maximum comfort setpoint
                                                                temperature range is 7 to 32°C (45 to 90°F). The
    Figure 8: Room Air Temperature Display                      HVAC PRO program, however, can set comfort
                                                                value high limits and low limits (in the HVAC
Outdoor Air Temperature
                                                                PRO program, these are called High Setpoint
To view the outdoor air temperature, press the Menu             Limit and Low Setpoint Limit, respectively) for a
button once while the room air temperature is                   TMZ thermostat. The default range is 18 to 26°C
displayed. OUT AIR appears on the LCD display to                (65 to 78°F).
indicate that the outdoor air temperature is
displayed. If the controller is not configured for       Note: The comfort setpoint temperature can be
outdoor air, this screen does not appear.                changed only if the segmented display is blinking. If the
                                                         segmented display does not blink, refer to the Jumper
Comfort Setpoint Temperature                             Lockout and Password Mode sections of this document.
In the single setpoint application, the comfort          Fan Operation
setpoint temperature is the controller common
setpoint.                                                The fan operation display indicates the current fan
                                                         operation mode (Off, On, or Auto). If the controller is not
In the dual setpoint application, the comfort setpoint   configured for fan control, this screen does not display.
temperature is the average of the heating and            To view or change the current fan operation mode:
cooling setpoint temperatures. Raising or lowering
the comfort setpoint temperature raises or lowers the    1. Press the Menu button until the fan operation display
occupied heating and cooling setpoint temperatures          appears (Figure 10).
by the same number of degrees. When the actual
room temperature falls below the heating setpoint
temperature, or rises above the cooling setpoint
temperature, heating or cooling equipment is
activated. To individually adjust the heating and
cooling setpoints, refer to the Password Mode
section of this document.
Note: Setpoint adjustments only affect the                         Figure 10: Fan Operation Display
setpoints for the Occupied mode of operation.
                                                         2. Press the arrow buttons to toggle between On and
To view or change the current comfort setpoint              Auto. On indicates that the fan is always on. Auto
temperature:                                                indicates that the fan is automatically controlled
                                                            (turned on or off) by the controller.
    1. Press the down or up arrow once while the
       room air temperature is displayed, or press       3. If the Auto fan speed is selected, On or Off appears
       the Menu button until the comfort setpoint           on the fan operation display to show the fan status.
       temperature appears (Figure 9).                      The fan does not display Auto, but does operate in
                                                            automatic mode.

                                         AP-TMZ1600 Room Sensor with LCD Display Installation Instructions         7
Note: The fan operation mode can be changed              Note: The Password mode menu items can be
only if the segmented display is blinking. If the        changed only if the segmented display is blinking. If the
segmented display does not blink, refer to the           segmented display does not blink, refer to the Jumper
Jumper Lockout and Password Mode sections of             Lockout section of this document. If no buttons are
this document. Fan operation cannot be changed           pressed for 30 seconds, Password mode is exited
when the TMZ is connected to a VAV controller.           automatically.
Note: The user can override N2 overrides to the          To enter Password mode and set the five Password
fan at the TMZ.                                          mode menu items:

Temporary Occupancy                                      1. Press and hold the Menu and °F/°C buttons
                                                            simultaneously for approximately 10 seconds until
The Temporary Occupancy button toggles between              PASS appears. The comfort setpoint temperature
the current controller mode (Standby or Unoccupied)         access status appears (Figure 11).
and Temporary Occupancy mode. Temporary
Occupancy mode maintains the same comfort
settings as Occupied mode for a predetermined time
period (0-4 hours) called the Temporary Occupancy
duration. The HVAC PRO controller configuration
must be set for 30 minutes or greater to enable a
timed override command. If the Temporary
Occupancy button is pressed again during the
Temporary Occupancy duration, the controller
                                                               Figure 11: Comfort Setpoint Temperature
immediately reverts to the previous mode. For
                                                                             Access Status
information on setting the Temporary Occupancy
duration, refer to the Password Mode section of this     2. Press the arrow buttons to toggle between UnLK
document.                                                   and LOCK. UnLK allows a user to change the
                                                            comfort setpoint temperature; LOCK prevents a user
Note: The Temporary Occupancy button does not               from changing the comfort setpoint temperature.
function if the controller is in Occupied or Off
(Shutdown) mode, if the Temporary Occupancy              3. Press the Menu button once. The fan access status
feature is not selected in the controller, or if the        appears (Figure 12).
Temporary Occupancy duration is set to zero.
Note: Boost mode is not used with the TMZ. The
LED above the Temporary Occupancy button lights
immediately, and TMP OCC appears on the LCD
after several seconds, when Temporary Occupancy
mode is active.
Note: The Temporary Occupancy Button will not
function if the jumper on the TMZ is set to the locked                 Figure 12: Fan Access Status
position or if the controller password setting is        Note: If the controller is not configured for fan control,
locked.                                                  this screen is skipped.

Password Mode                                            Note: When the TMZ is used with the VMA1400
                                                         controller, both the comfort setpoint temperatures
Password mode is a discrete mode that allows             access status and the fan access status are reset to
comfort setpoint temperature and fan control to be       UnLK if the power resets, if communication with the
blocked from user access. The Temporary                  Zone Bus is lost, or if a download occurs. When the TMZ
Occupancy duration, occupied heating setpoint            (Firmware Rev. AO7 or later) is used with the VAV, UNT,
temperature, and occupied cooling setpoint               or VMA1200 controllers and HVAC PRO Release 8.01,
temperature are also set in Password mode. The           the fan and setpoint temperature access status are
occupied heating and cooling setpoint temperatures       retained at the last condition (LOCK or UnLK) after a
are displayed only with dual setpoint applications.      controller reset, TMZ reset, or a power failure. The fan
                                                         and setpoint temperature access status are set to UnLK
                                                         after a controller download.
                                                         4. Press the arrow buttons to toggle between UnLK
                                                            and LOCK. UnLK allows a user to control the fan;
                                                            LOCK prevents a user from controlling the fan.
8   AP-TMZ1600 Room Sensor with LCD Display Installation Instructions
5. Press the Menu button once. The Temporary              10. Press the arrow buttons to adjust the cooling
   Occupancy duration appears (Figure 13).                    setpoint temperature. The minimum cooling setpoint
                                                              temperature is one degree greater than the Low
                                        TMP                   Setpoint Limit (also known as comfort value low
                                                              limit) defined in the HVAC PRO program (the HVAC
                                                              PRO program allows a minimum Low Setpoint Limit
                                        OCC                   of 7°C [45°F]; the default limit is 18°C [65°F]). The
                                                              maximum cooling setpoint temperature is 35°C
                                                              (95°F).
                                                          11. Press the Menu button to cycle through the
   Figure 13: Temporary Occupancy Duration                    Password mode menu items again, or press the
6. Use the arrow buttons to set the time value in             Menu and °F/°C buttons simultaneously to exit
   1/2-hour increments up to a maximum of                     Password mode. OFF appears on the display while
   4 hours. This value determines the length of               exiting Password mode.
   time that Temporary Occupancy mode is
   maintained after the Temporary Occupancy               Outdoor Air Setup
   button is pressed. Setting the Temporary
                                                          To set up the TMZ for outdoor air, do the following:
   Occupancy duration to zero prevents user
   access to this feature.                                1. Open the Inputs screen of the HVAC PRO program.
7. Press the Menu button once. The heating                2. To display the outdoor air temperature on the TMZ,
   setpoint temperature appears (Figure 14).                 select any unused AI and define the Long Name to
                                                             Outdoor Air Temp.
                                                          3. Change the Sensor Type field to match the remote
                                                             sensor type.
                                       OCC                4. Select OK.
                                                          5. Connect the outdoor air sensor to the AI selected for
                                                             Outdoor Air Temp.
    Figure 14: Heating Setpoint Temperature
                                                          Remote Sensing
Note: If the controller is configured for a single
                                                          To use a remote sensor instead of using the physical
setpoint, this screen is skipped.
                                                          TMZ sensor, do the following:
8. Use the arrow buttons to adjust the heating
                                                          1. Open the Inputs screen of the HVAC PRO program.
   setpoint temperature. The minimum heating
   setpoint temperature is 4.5°C (40°F). The              2. Double-click AI1 Zone Temp.
   maximum setpoint temperature is one degree
                                                          3. In the upper left corner of the Zone Temp screen,
   less than the High Setpoint Limit (also known as
                                                             change AI1 to another unused AI (such as AI2). This
   comfort value high limit), which is defined with
   the HVAC PRO program (the HVAC PRO                        moves Zone Temp to the selected AI.
   program allows a maximum High Setpoint Limit           Note: The TMZ displays any AI as Room Air Temp
   of 32°C [90°F]; the default limit is 24.6°C [78°F]).   when the Long Name field is set as Zone Temp.
9. Press the Menu button once. The cooling                4. Change the Sensor Type field to match the remote
   setpoint temperature appears (Figure 15).                 sensor type.
                                                          5. Select OK.
                                                          6. 6. Connect the remote sensor to the AI selected for
                                                              Zone Temp. The TMZ now displays the remote
                                      OCC                     sensor value.

                                                          Power Failure
    Figure 15: Cooling Setpoint Temperature
                                                          When the TMZ is used with a VMA1400 and
Note: If the controller is configured for a single
                                                          experiences a power failure, all set values are not
setpoint, this screen is skipped.
                                                          affected except the comfort setpoint temperature access

                                          AP-TMZ1600 Room Sensor with LCD Display Installation Instructions       9
status and fan access status. The comfort setpoint            If the jumper is set to LOCK (Pins 2 and 3), the control
temperature access status and fan access status               functions of the TMZ (including the Temporary
always default to UnLK after a power failure. When            Occupancy button) are disabled. All menu items display
the TMZ is used with a VAV, UNT, or VMA1200, all              as usual, but none of the settings can be changed.
set values are not affected after a reset or power
                                                              Note: The default jumper position from the factory is
failure.
                                                              the UnLK position.
Jumper Lockout
                                                                       Pins 1 and 2 Jumpered on J1
The jumper on J1 of the TMZ (Figure 16) has two                               (UnLK Position)
positions: UnLK and LOCK. If the jumper is set to                                                                                                                          UnLK     LOCK
UnLK (Pins 1 and 2), the User and Password mode                                                                                                                                      J1
menu items function normally.                                                                                                UnLK    LOCK
                                                                                                                                         J1                                 U2       R28
                                                                                   C17                                                                   U4

                                                                                                                   L1        U2          R28
                                                                                                                        C8
                                                                                                                                                               D7
                                                                             D5

                                                                                                         U5                                    D8
                                                                       C16
                                                                                                                                                                     D9
                                                                              C9                                             C4

                                                                                         D6                  D4

                                                                                                   C6
                                                                       +                                                                            Y2              Q3

                                                                                                                                          Y1

                                                                                     J5

                                                                                         Z1

                                                                                              Q1        D2

                                                                                                                                                              Q2
                                                                                                                    Q4
                                                                                                             RT1                    J6
                                                                                     VR1

                                                                                                                                                                          jmprdia

                                                                      Figure 16: Jumper Block J1 on TMZ1600

Troubleshooting
Table 4: Basic Problems and Solutions
 Problem                        Solution
 Some menu items do not         If the controller is not configured for certain features (such as outdoor air temperature or
 display.                       fan control), the corresponding menu items do not display.
 Display does not default to    To change the default temperature units to either degrees Fahrenheit (°F) or degrees
 preferred units (°F or °C).    Celsius (°C), use the HVAC PRO program to change the default units in the controller.
 Temporary Occupancy            Verify the controller is not in Occupied or Off mode. Also verify the Temporary Occupancy
 button does not operate.       feature is enabled in the controller configuration, the Temporary Occupancy duration is not
                                set for fewer than 30 minutes, and the OCC OVRD time is not overridden by HVAC PRO.
                                Verify the TMZ jumper setting is in the unlocked position and the controller password setting
                                is unlocked.
 The ZTU reads FAIL or          Disconnect the ZTU. Press the Menu button on the TMZ so that the room air temperature is
 does not respond when          not displayed (any other display is acceptable). Reconnect the ZTU while the room air
 connected to the 6-pin         temperature is not displayed. The ZTU should function properly, but the room air
 phone jack.                    temperature display remains blank until the ZTU is disconnected.
 The TMZ room air               The TMZ cannot communicate on the Zone Bus while the ZTU is connected. Disconnect the
 temperature does not           ZTU.
 update while the ZTU is
 connected.
 Setpoint limits are too        In the Define Remote AI Points section of the HVAC PRO Q&A session, select TMZ Digital
 high or too low, or comfort    Room Sensor. The default low setpoint limit is 18°C (65°F), and the default high setpoint
 value adjustment range is      limit is 26°C (78°F). To change these limits, select Params in the HVAC PRO program.
 too large or too small, or     Select TMZ Setpoint Range parameter. Double-click either High or Low Setpoint Limit.
 the cooling/heating            Change the Value field to the desired setting. Save the file, then download the file to the
 setpoint ranges are too        controller. Commission the configuration and verify that the High/Low setpoints are correct.
 small.                         Note: TMZ Firmware Revision A07 and earlier supported narrower setpoint ranges. To take
                                full advantage of the wider setpoint ranges described in this literature, TMZ Firmware
                                Revision A08 or later is required along with HVAC PRO Release 8.04 or later.
 Continued on next page . . .

10   AP-TMZ1600 Room Sensor with LCD Display Installation Instructions
 Problem (Cont.)                Solution
 Displayed room                 Use the HVAC PRO program to verify AI1 (Zone Temp) Sensor Type is set to Resistive
 temperature does not           Nickel (R-NI). Also, verify that Zone Temp is located at AI1. If this fails to correct the
 appear to be correct.          problem, the connection to the TMZ may be faulty. Verify that the cable connections are
                                correct.
 Setpoints display              Check to see if the HVAC PRO program is overriding the Occ Htg Setpt and Occ Clg Setpt
 incorrectly.                   to settings that force the comfort setpoint temperature outside the range defined for the Low
                                Setpoint Limit and High Setpoint Limit parameters. If so, release the overrides.
 Standby BI is not working.     Check to make sure that Both with BI backup is not selected as the answer to the
                                Define Standby mode question in the HVAC PRO Q&A session.
 RM AIR value does not          Several factors may affect the accuracy of the TMZ sensor, including cable length and
 match the actual room air      controller offsets. An offset to compensate can be set through the HVAC PRO program. The
 temperature.                   sensor should be stabilized to room ambient temperature prior to calibration.
 Comfort Setpoint               This reset occurs when a VMA1400 controller is connected to the TMZ1600 and any of
 Temperature Access             these events occur: a power failure, a download of a controller, or a Zone Bus
 Status and Fan Access          communication failure. This UnLk condition also occurs in a VAV, UNT, or VMA1200 after a
 Status Reset to UnLK.          download. To reverse this UnLK condition, enter TMZ Password mode and set the Lock
                                condition for the comfort setpoint and fan status. If a more permanent solution is needed to
                                restrict user access to setpoint or fan adjustments, position the jumper on J1 to lock user
                                access to any adjustments.
 Fan speed cannot be            The fan speed cannot be changed, and the fan access status defaults to LOCK when the
 changed or unlocked.           TMZ is connected to a VAV controller.
 Occupied Heating and           The TMZ comfort setpoint is not initially within the new high and low TMZ setpoint limits.
 Cooling Setpoint               This forces the TMZ to write a +/-5°F occupied cooling/heating setpoint deadband back to
 deadband changes to            the controller. The TMZ comfort setpoint is then moved into the new setpoint range, and the
 +/-5°F when low or high        +/-5°F deadband is based on the new TMZ comfort setpoint. To correct the problem, go to
 setpoint limits are            HVAC PRO configuration mode, set the desired setpoint limits and occupied cooling/heating
 changed in HVAC PRO            setpoints. Save this configuration and re-download the application.
 Commission mode. (Dual
 setpoint applications only)

Error Messages
Table 5 describes the error messages that may appear on the LCD.
Table 5: Error Message Descriptions and Solutions (Err3 not used)
 Error           Description                      Solution
                 Error 0: indicates that the      Check the connections to the controller. If the error persists in the RM AIR
                 outdoor air temperature          display, and the actual temperature is within the specified operating
                 sensor is outside the            range, replace the TMZ. If the error persists in the OUT AIR display,
                 -45 to 121°C (-50 to 250°F)      disconnect the outdoor air temperature sensor and measure resistance. If
                 range, or the room air           the resistance is incorrect, replace the outdoor sensor. (Refer to the
                 temperature sensor is outside    appropriate literature for the outdoor sensor when determining the
                 the 0 to 50°C (32 to 122°F)      appropriate resistance at a measured temperature.) If resistance is
                 range.                           correct, reconnect the sensor. If error persists, replace the controller.
                 Error 1: indicates a RAM         Power down the TMZ, then power up again. If the error persists, replace
                 error has been detected.         the TMZ.

 Continued on next page . . .

                                            AP-TMZ1600 Room Sensor with LCD Display Installation Instructions                11
 Error (Cont.)     Description                     Solution
                   Error 2: indicates that the     If the value needs to be changed, cancel N2 overrides through the HVAC
                   value displayed on the LCD      PRO program.
                   is being overridden by a        Error 2 does not apply to fan overrides.
                   device from the N2 Bus and
                   cannot be changed.
                   Error 4: indicates that the     Obtain the correct Revision (Release 8.01 or later).
                   TMZ detects an                  The TMZ does not work with an AHU.
                   incompatible HVAC PRO
                   revision, or that the TMZ is
                   connected to an AHU.
                   Error 5: indicates that the     Purchase a new UNT or VAV with firmware Revision D or later.
                   TMZ detects an
                   incompatible VAV or UNT.
                   Error 6: indicates that the     The TMZ automatically resets itself to correct this error. If the error
                   controller has not responded    persists, check the phone jack cable connection and ensure the LED on
                   to a request from the TMZ to    the controller is blinking to indicate communication is in progress. Error 6
                   update the LCD with current     may also occur under normal conditions when a new configuration is
                   information.                    downloaded through the HVAC PRO software. During a power up it may
                                                   take several minutes to display the RM AIR screen on the TMZ display
                                                   following an Err 6 message due to the Zone Bus communication speed
                                                   between the controller and the TMZ. Err 6 may also appear while a ZTU is
                                                   plugged into the TMZ. The controls on the TMZ cannot be used until the
                                                   ZTU is disconnected. Err 6 may also appear if the VMA firmware has not
                                                   been updated to Version C00.
 Note:    Errors 4, 5, and 6 only display for approximately 5 seconds, then the full range of LCD symbols display for
 15 to 30 seconds; these displays continue alternating until the error is cleared.

Accessories
Table 6 lists the part numbers for TMZ replacement parts and accessories.
Table 6: Replacement Parts and Accessories
 Product Code Number            Description
 ACC-DWCLIP-0                   Drywall Clip Mounting Kit (10/bag)
 ACC-INSL-0*                    Room Sensor Wallbox Mounting Pad (10/bag)
 ACC-INSL-1*                    Room Sensor Surface Mounting Pad (10/bag)
 TE-6400-603                    Endcaps (10/bag)
 CBL-STAT25-SW/WC**             Preconfigured 8-pin cable, 7.62 m (25 ft)
 CBL-STAT50-SW/WC**             Preconfigured 8-pin cable, 15.24 m (50 ft)
 CBL-STAT75-SW/WC**             Preconfigured 8-pin cable, 22.86 m (75 ft)
 CBL-STAT100-SW/WC**            Preconfigured 8-pin cable, 30.48 m (100 ft)
 CBL-24/8NAT-SW/WC**            304.8 m (1000 ft) roll of Plenum rated cable
 S100710                        RJ45 modular plugs
 S104012                        Premium/economy crimp tool
 S104020                        Twisted pair easy strip
 *   These foam pads make installation easier when mounting a sensor on an uneven surface, and can block wall drafts.
 ** These parts are available from Southwest Wire (SW) or Windy City Wire (WC). Use the appropriate SW or WC suffix to
    order these parts through the Johnson Controls Preferred Supplier Program.

12    AP-TMZ1600 Room Sensor with LCD Display Installation Instructions
Technical Data
             Product                  AP-TMZ1600-0 Room Sensor with LCD Display (TMZ1600)
    Operating Environment             0 to 50°C (32° to 122°F) 10 to 90% non-condensing humidity
     Storage Environment              -40° to 60°C (-40 to 140°F) 10 to 90% non-condensing humidity
    Input (Supply) Voltage            12 to 30 VAC or 12 to 40 VDC
    Input Current Required            10 mA maximum
        Housing Material              ABS + polycarbonate, self-extinguishing UL 94-V0
      Housing Protection              IP 30 (IEC 529)
           Dimensions                 80 x 80 x 32 mm (3.15 x 3.15 x 1.26 in.)
              Weight                  0.15 kg (5.3 oz)
        Override Button               Momentary contact
         Mode Indicator               Red LED
     Temperature Sensor               Sensor Type:                 Nickel PTC
                                      Range:                       0 to 50°C (32 to 122°F)
                                      Reference Resistance:        1000 ohm at 21.1°C (70°F)
                                      Accuracy:                    +/-0.2°C (0.3°F) at 21.1°C (70°F)
                                                                   +/-0.6°C (1°F) at 0°C to 50°C (32 to 122°F)
             Software                 HVAC PRO Release 8.01 or later (part of M-Tool Release 1.0 [MW-MTOOL-0])
                                      Note: HVAC PRO Releases 8.01 through 8.03 limit the comfort setpoint range to 18-29°C
                                      (65-85°F). HVAC PRO Release 8.04 and later allows a maximum comfort setpoint range of
                                      7-32°C (45-90°F).
       Phone Jack Cable               Cable with phone jack connectors on each end, 30 m (100 ft) maximum length
             Interface                AS-CBLPRO-1 or later, Zone Terminal Unit (ZTU)
               Tools                  Stat Adjustment Tool, Part No. T-4000-119 (optional)
      Agency Compliance               UL Listed, File E107041, CCN PAZX, UL916
                                      cUL Listed, File E107041, CCN PAZX7, CSA C22.2 No. 205-M1983
                     

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