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YLCA-120 — Air-condensed water chiller and heat pump YLCA / YLHA

Вид документаІнструкція
ВиробникJCI
МоделіYLCA-120, YLCA-YLHA, START-UP
Група обладнанняother
Мова документаанглійська
Розмір файлу4.0 МБ

Про документ

Installation manual for Johnson Controls air-condensed water chillers (YLCA) and heat pumps (YLHA) in sizes 40 to 150. Units use Scroll compressors and plate evaporators with R-410A refrigerant; versions exist without pack, with hydro kit/pump pack (version P), and standard or low-noise fan configuration.

Ключові дані

Cooling capacity YLCA 120119 kW
Heating capacity YLHA 120119.6 kW
Power supply400.3.50 (V/ph)
RefrigerantR-410A, GWP 2088
Compressor typeSCROLL
Voltage limits342 – 436 V
Water connection1 1/4" / 2" / 2 1/2"

Застосування

  • Chilling water from 13°C to 7°C (typical selection example)
  • Heating water up to 40°C output on heat pump (YLHA) units
  • Cooling of ethylene/propylene glycol mixtures for low-temperature applications

Особливості

  • Standard and Low noise fan configurations
  • Hydro kit version (P) with pump, expansion vessel and tank
  • START-UP display controller with password-protected service menus
  • Phase detector for correct Scroll compressor rotation

Технічні дані

Parameter Value
Voltage limits 342 – 436 V
Operating cycle cold, min/max air temp (YLCA) -18 °C / 46 °C
Operating cycle heat, min/max air temp (YLHA) -10 °C / 50(2) °C
Water output temp cold, min/max 5(1) – 15 °C
Water output temp heat, min/max 3 – 7 °C
Min. temp. with glycol -5°C
Refrigerant type R-410A
GWP 2088
Compressor type SCROLL
Oil type POLYOL ESTER OIL
Evaporating unit type PLATES
No. of refrigerant circuits 1 / 2
Power supply 400.3.50
Sound power level (standard models), sizes 40–150 81 / 83 / 85 / 86 / 86 / 86 / 87 dB(A)
Sound power level (low noise models), sizes 40–150 76 / 78 / 80 / 82 / 82 / 82 / 83 dB(A)
High-pressure switch setting 41 bar
Low-pressure switch setting 2.5 bar
Safety valve setting 0,6 MPa (6 bar)
Water connection, female 1 1/4", 2", 2 1/2"
Water filter, female 1 1/2", 2", 2 1/2"
Dimensions L×W×H (by size) 1500–3770 × 822–1118 × 1573–2263 mm
Weight, empty (YLCA T/TP) 380–1503 kg (with hydro kit); 340–1415 kg (without pack)
Weight, empty (YLHA T/TP) 397–1535 kg (with hydro kit); 337–1445 kg (without pack)
Power supply cable type H05 RN-F
Subcooling range (start-up check) min. 8 K, max. 18 K
Overheating range (start-up check) min. 4 K, max. 10 K
Physical data, YLCA (T and TP)
Parameter Value
Cooling capacity (sizes 40–150) 39,6 / 52,1 / 60,5 / 72,6 / 101 / 119 / 151 kW
EER/OOP (sizes 40–150) 3 / 2,9 / 3,1 / 2,9 / 2,9 / 2,9 / 2,8
No. of compressors 1 / 2 (1 Tandem) / 4 (2 tandem)
No. of fans 2 / 3 / 4; diameter 560 / 630 / 710 mm
Nominal water flow (sizes 40–150) 6820 / 8960 / 10400 / 13350 / 17600 / 20470 / 25970 l/h
Physical data, YLHA (T and TP)
Parameter Value
Cooling capacity (sizes 40–150) 37,8 / 52 / 60,5 / 72,2 / 96 / 114 / 145 kW
Heating capacity (sizes 40–150) 38,6 / 52,5 / 59,6 / 74,7 / 104 / 119,6 / 150 kW
EER/OOP (sizes 40–150) 2,8/3 · 3/2,9 · 3,1/3 · 2,7/2,8 · 2,7/2,8 · 2,6/3 · 2,8/2,8
Nominal water flow (sizes 40–150) 6500 / 8940 / 10400 / 12420 / 17600 / 19610 / 24940 l/h
Correcting factors
Fouling factor m² °C/kW Capacity factor Absorbed power factor
0,044 1 1
0,088 0,987 0,995
0,176 0,964 0,985
0,352 0,926 0,962
Altitude (m) Capacity factor Absorbed power factor
0 1 1
600 0,987 1,01
1200 0,973 1,02
1800 0,958 1,029
2400 0,943 1,038
Wiring diagram fuse/cable table (YLCA/YLHA 100, 120 and 150, µC3)
Model Q2 [A] Cross-section B [mm²] F1–F4 REG [A] F5/F6 [A] F7/F8 [A]
100 100 5 x 35 25 5,4 8
120 125 5 x 50 25 6 8
150 160 5 x 50 32 6,8 10

Wiring diagrams: µC2 controllers apply to YLCA/YLHA 50, 60 and 80; YLCA/YLHA 100, 120 and 150 use the µC3 controller.

Варіанти замовлення

  • Versions without pack (T), with hydro kit/pump pack (version P / TP)
  • Standard and Low noise models
  • Glycol operation supported (cooling only units)

Hard rules applied: no standards are named in this document, so none are listed; only model designations printed in the document appear above.

Текст документа

Библиотека СОК 




                   Air-condensed water chillers and
                   heat pumps YLCA / YLHA




                   Installation manual
                   Ref.: N-40287_EN 0910
                                                                                                                                             Index



Index



1        Installation manual ..................................................................................................................1

1.1      Safety instructions....................................................................................................................2
1.2      Icons used in this document.....................................................................................................2
1.3      Instructions for storage, transport, loading and unloading of the unit......................................3
1.3.1    Inspection.................................................................................................................................3
1.3.2    Disposal of packaging..............................................................................................................3
1.3.3    Disposal of the unit...................................................................................................................4
1.3.4    Handling...................................................................................................................................4
1.4      Selection guide (YLCA/YLHA).................................................................................................4
1.4.1    Selection guide with glycol (cooling only units)........................................................................7
1.5      Technical data..........................................................................................................................9
1.5.1    Limits of use.............................................................................................................................9
1.5.2    Correcting Factors....................................................................................................................9
1.5.3    Physical data..........................................................................................................................17
1.5.4    Electrical specifications..........................................................................................................20
1.6      Measurements, clearances and accesses.............................................................................21
1.6.1    Clearances.............................................................................................................................21
1.6.2    Dimensions and hydraulic connections (models YLCA/YLHA 40).........................................23
1.6.3    Dimensions and hydraulic connections (models YLCA/YLHA 50 and 60).............................24
1.6.4    Dimensions and hydraulic connections (models YLCA/YLHA 80).........................................25
1.6.5    Dimensions and hydraulic connections (models YLCA/YLHA 100, 120 and 150).................26
1.7      Cooling capacities YLHA........................................................................................................27
1.7.1    Cooling capacities YLHA 40 ÷ 150.........................................................................................27
1.7.2    Cooling capacities YLHA 40 ÷ 150 (35% ethylene glycol).....................................................28
1.7.3    Heating capacities YLHA 40 ÷ 150.........................................................................................29
1.8      Cooling capacity YLCA..........................................................................................................30
1.8.1    Cooling capacities YLCA 40 ÷ 150.........................................................................................30
1.8.2    Cooling capacities YLCA 40 ÷ 150 (35% ethylene glycol).....................................................31
1.9      Instructions for installation and connection of the unit...........................................................32
1.9.1    Characteristics of the location................................................................................................32
1.9.2    Specifications for the foundation or anchoring of the unit......................................................32
1.9.3    Hydraulic connections............................................................................................................32
1.9.4    Preparation and connecting to the various utilities.................................................................33
1.10     Instructions for starting up the unit.........................................................................................37
1.10.1   Start-up...................................................................................................................................37
1.10.2   Rotational direction of Scroll compressors.............................................................................38
1.11     Unit sound power spectrum data...........................................................................................38
1.12     Unit installation data...............................................................................................................38
1.12.1   List of tests for unit start-up....................................................................................................39
1.12.2   Start-up Data..........................................................................................................................40
1.13     Wiring diagrams ....................................................................................................................43
1.13.1   Unit wiring diagrams...............................................................................................................43

                                                                                                                                                     i
        1
Installation manual
1        Installation manual
1.1      Safety instructions




1.1 Safety instructions
This document contains the necessary information for the safe and efficient transportation, assembly
and installation of the air conditioning unit. This guarantees the condition of the unit and its operating
safety.
Only an authorised company may assemble the air conditioning unit.


        ATTENTION
Only authorised companies with the appropriate technical resources and suitably trained personnel may
install the air conditioning unit.

       CAUTION
The specialists responsible for installing the air conditioning unit must make sure they have all of the
information and knowledge required to correctly install, test and deliver the unit. Johnson Controls Inc.
shall not be considered responsible for any damage caused by installation of the unit that is no consistent
with that described in this document or others specifically provided with the unit.
During regular equipment installation, the fitter must pay special attention to certain situations in order
to prevent injuries or damage to the unit.
Situations that could jeopardise the safety of the fitter or that of others nearby or that could put the unit
itself at risk are clearly indicated in this manual.
A series of special symbols are used to clearly identify these situations.
Pay careful attention to these symbols and to the messages following them, as your safety and the safety
of others depends on it.


1.2 Icons used in this document

         DANGER
•     The text following this symbol contains information and instructions relating directly to your safety
      and physical wellbeing.
•     Not taking these instructions into account could lead to serious, very serious or even fatal injuries to
      you and others in the proximities of the unit.

Information can also be found on safe procedures during unit handling. This will help reduce the risk of
accidents.


         CAUTION
•     The text following this symbol contains information and instructions relating directly to your safety
      and physical wellbeing.
•     Not taking these instructions into account could lead to minor injuries to you and others in the prox‐
      imities of the unit.
•     Not taking these instructions into account could lead to unit damage.

Information can also be found on safe procedures during unit handling. This will help reduce the risk of
accidents.


         NOTE
•     The text following this symbol contains information or instructions that may be of use or that is worthy
      of a more thorough explanation.
•     Instructions regarding inspections to be made on unit parts or systems may also be included.




2
                                                                                Installation manual       1
                              Instructions for storage, transport, loading and unloading of the unit    1.3


1.3 Instructions for storage, transport, loading and unloading of
the unit

     CAUTION
Outdoor units must be moved and stored vertically to prevent oil from leaking from the compressor.
Delivery inspection
The unit should be carefully inspected for visible damage or abnormalities as soon as it is received.
Any abnormalities or damage to the unit should be communicated to both the transportation and insur‐
ance company in writing.
Storage instructions
The unit should be stored in a place suitable to the purpose (warehouse or similar), protected from the
weather, water, humidity and dust.
Cover the unit with a canvas of a suitable size.
The unit should be appropriately protected from knocks and dust, ensuring the protective parts it was
supplied with remain in place. Where these are not in place, establish the necessary protection and
barriers to keep vehicles or fork-lift trucks away.
Transport, loading and unloading of the unit
The units should only be handled by personnel from the company responsible for their installation.
Transport of the unit should be in such a manner that no damage is caused by faulty or inadequate
mooring to the bed or body of the vehicle.
Where necessary, protect all of the edges of the unit against knocks and scratches and moor it to the
bed or body of the vehicle using suitable textile belts or slings to keep it perfectly still.
Loading and unloading the unit from a truck or trailer should be on flat, solid ground using an appropriate
crane with sufficient capacity.

1.3.1 Inspection
Upon reception, inspect the goods and notify the carrier and the insurance company, in writing, of any
possible damage during transportation.

1.3.2 Disposal of packaging
The packaging is recyclable. Dispose of it in the appropriate place or take it to an appropriate collection
centre. Respect the regulations in force for this type of waste in the country where the unit is being
installed.
Packaging remains must be correctly disposed of. Improper disposal of packaging generates environ‐
mental problems that affect human life.




                                                                                                         3
1        Installation manual
1.4      Selection guide (YLCA/YLHA)


1.3.3 Disposal of the unit
When removing the unit, the components must be ecologically recovered. The refrigeration circuit is full
of refrigerant that must be extracted and delivered to the gas manufacturer for recycling.


      ATTENTION
The refrigerant gas contains greenhouse-effect fluorinated gas covered by the Kyoto protocol.
Please see the specifications plate for type of gas and quantity per system.
GWP (Global Warning Potential): 2088

There will be oil left in the hermetic compressor, therefore it must be delivered with the circuit sealed.
The air conditioner shall be deposited in the area established by local authorities, to facilitate its selective
recovery.

1.3.4 Handling
The unit must be moved using the metal rails provided for its installation and transport


1.4 Selection guide (YLCA/YLHA)
Necessary information
The following information is needed to select a YLCA/YLHA water chiller:
1 Cooling capacity needed
2 Design cold water input and output temperatures.
3 Design water flow, if one of the temperatures of Point 2 above is unknown.
4 Design input temperature of air to condensing unit. Normally, this will be the design ambient temper‐
   ature of summer air, unless influenced by the situation or other factors.
5 Altitude above sea level.
6 Design fouling factor of the evaporating unit.

            NOTE
      Points 1, 2 and 3 should be related by means of the following formulae:
                                               l/h cold water x differential °C
                    Cooling capacity kW =
                                                             860




4
                                                                               Installation manual       1
                                                                    Selection guide (YLCA/YLHA)        1.4


SELECTION EXAMPLE

A chiller is required to chill water from 13°C to 7°C, with a cooling capacity of 119 kW.
There are also other design conditions:
• Ambient air entering the condensing unit 35°C
• Fouling factor: 0.044 m2 °C/kW
• Altitude: Sea level
Taking a quick look at the table, we can see that a YLCA 120 unit gives an approximate required capacity
of 117 kW.
As the factors appearing in Tables and Altitude factors, see on page 12are not applicable, the conditions
will be as follows:
• Cooling capacity: 119 kW
• Power consumed: 40 kW
• Water temperature: 13°C to 7°C (Temp. difference of 6)
                            119 x 860
          Water flow =                      = 17 056 l/h
                                6

Available pressure in hydraulic circuit of a unit with pack:
• From the table we infer that the YLCA 120 TP, with a 17 056 l/h flow, has an available pressure of
   279 kPa.
Pressure drop in hydraulic circuit of a unit without pack:
• From the table we infer that the YLCA 120 T, with a 17 056 l/h flow, has an available pressure drop
   of 23 kPa.
Pressure drop in filter:
• From TablePressure drop in filters, see on page 16 , 2 ½" filter, we infer that with a 17 056 l/h flow,
   said filter has a pressure drop of 2.4 kPa.
YLHA selection method
1 Determine the correct size of the YLHA unit by selecting a model from Tables 3, 4 and 5 that is closest
  to the cooling and heating capacities required in the design conditions of the water outlet and air inlet
  temperatures.
2 Apply fouling (Table 11) and altitude (Table 12) correcting factors to the capacity and power values
  that appear in the corresponding capacity tables in cool and heat. Make sure the corrected capacity
  is still sufficient for your needs.
3 Using the corrected capacities of the unit, select the design temperature differential, or the flow.
4 Check to make sure that these selections are within the YLCA/YLHA operating limits.




                                                                                                         5
1     Installation manual
1.4   Selection guide (YLCA/YLHA)


YLHA SELECTION EXAMPLE

A YLHA heat pump operating at a 35°C ambient temperature should chill water from 13°C to 7°C, with
a 112 kW cooling capacity.
A 110 kW heating capacity is required in 5°C design ambient temperature and a hot water output tem‐
perature of 40°C.
The fouling factor is 0.044 m2 °C/kW, with the unit operating at sea level (no corrections). With a quick
glance of capacity Tables 3 and 5, we see that a YLHA 120 heat pump gives the approximate required
capacities of:
• Cooling capacity = 114 kW
• Total unit absorbed power = 43.2 kW
• Cold water temperature = 13 °C to 7 °C (Temp. diff. of 6 °C)
• Hot and cold water flow = 16 340/h
• Heating capacity = 110.1 kW
• Total unit absorbed power in heat mode = 35.8 kW
• Hot water output temperature = 40°C
   Hot water temp. dif‐         110.1 x 860
                          =                     = 5.8 °C
         ferential                16 340

Thus, hot water return temperature is = 34.2°C
All values are within operating limits:
• Available pressure in hydraulic circuit of a unit with pack:
• From Table 6 we infer that the YLCA 120, with a 16 340 l/h flow, has an available pressure of 289
    kPa.
• Pressure drop in hydraulic circuit of a unit without pack:
    – From the table we infer that the YLCA 120, with a 16 340 l/h flow, has an available pressure of 21
        kPa.
• Pressure drop in filter.
    – From Table Pressure drop in filters, see on page 16, 2 ½" filter, we infer that with a 16 340 l/h
        flow, said filter has a pressure drop of 2.2 kPa.




6
                                                                                 Installation manual     1
                                                                      Selection guide (YLCA/YLHA)      1.4


1.4.1 Selection guide with glycol (cooling only units)
Necessary information
The following information is needed to select a YLCA water chiller:
1 Cooling capacity needed
2 Design cold water/glycol input and output temperatures.
3 Design water/glycol flow.
4 Design input temperature of air to condensing unit. Normally, this will be the design ambient temper‐
   ature of summer air, unless influenced by the situation or other factors.
5 Altitude above sea level.
6 Design fouling factor of the evaporating unit.

         NOTE
   Points 1, 2 and 3 should be related by means of the following formulae:
                               Temp. diff. (°C) x Flow (litres/sec.)
      Capacity (kW) =
                                          Glycol factor


   Temp. diff. (°C) = Liquid inlet Temp. ‑ Liquid output Temp.

To determine the glycol factor, please see Glycol concentration and correcting tables, see on page
10 (Recommended ethylene glycol concentrations) for ethylene glycol or (Recommended propylene
glycol concentrations) for propylene glycol. For design output temperature, please see the recommended
glycol concentration and the glycol factor in this concentration. This is the minimum concentration to be
used for design output temperature. If a greater concentration is required, the glycol factor can be de‐
termined by means of Glycol concentration and correcting tables, see on page 10 (Ethylene glycol in
other concentrations) or (Propylene glycol in other concentrations).

Selection method
1 Determine the correct chiller model by selecting the one that is closest to the capacities required by
   the design conditions of the glycol outlet and air inlet temperatures.
2 Apply the fouling correcting factors that correspond to the fouling, altitude and glycol concentration
   factor, to the capacity and power values in the capacity tables. Make sure the corrected capacity is
   still sufficient for your needs.
3 Using the corrected capacities of the chiller, set the design temperature range, or the flow, to balance
   the formulae appearing in Selection guide (YLCA/YLHA), see on page 4.
4 Always recheck to make sure these selections are within the specified design limits.
Selection example
A chiller is required to chill ethylene glycol from 1 a to ‑4°, with a capacity of 75 kW.
The following design conditions are applicable:
• Fouling factor: 0.088m °C/kW
• Altitude: 1,200m
• Ambient air: 25°C
• Glycol concentration: 30% w/w
For a ‑4°C ethylene glycol output, the concentration recommended in Figure 1 is 30%. Therefore, the
specified concentration is appropriate.
From Table Cooling capacities YLCA 40 ÷ 150 (35% ethylene glycol), see on page 31, we infer that a
YLCA-120 unit, at the established design conditions, gives a capacity of 76.8 kW and a consumption of
28.8 kW.
With the design fouling factor, use the capacity correcting factors x 0.987 and power x 0.995 (see Fouling
factors, see on page 9).
On design altitude, apply the capacity correcting factors x 9.973 and power x 1.020 (see Altitude fac‐
tors, see on page 12).


                                                                                                        7
1     Installation manual
1.4   Selection guide (YLCA/YLHA)


On design glycol concentration, apply the capacity correcting factors x 1.015 and power x 1.005 (see
Correcting factors for other glycol concentrations, see on page 12).
Applying these factors to the selection: YLCA ‑120
Capacity = 76.8 x 0.987 x 0.973 x 1.015 = 74.9 kW
Comp. power = 28.8 x 0.995 x 1.020 x 1.005 = 29.4 kW
For the specified glycol concentration and a ‑4C output temperature, Figure 3 shows a 0.248 glycol factor.
Thus, the flow can be determined with the formula appearing in Selection guide (YLCA/YLHA), see on
page 4.
                        (1 ‑ (-4)) x Flow [l / s]
    74.9 [kW] =
                                 0,248


                   74.9 x 0.248
        Flow =                      = 3.71 [l / s] or 13374 [l / h]
                         5


This covers the Limits of Use.
The evaporating unit pressure drop can be determined by taking the water pressure drop value for a
YLCA 120 unit and multiplying it by the correcting factor (see Glycol concentration and correcting ta‐
bles, see on page 10) for a 30% concentration and an average temperature of ‑1.5°C, that is to say:
              1 + (-4)
   -1.5 °C=
                 2


16 kPa x 1.22 = 19.5 kPa.




8
                                                                                      Installation manual       1
                                                                                          Technical data      1.5


1.5 Technical data
1.5.1 Limits of use
                           Input air temperature to the coil                                     Temperature
          Voltage limits                                        Water output temperature
                                         DB                                                      diff. between
                                                                                                 water output
           Nominal at              Operating cycle                     Operating cycle              and inlet
 Model
             400
                            Minimum °C          Maximum °C      Minimum °C     Maximum °C        Mini‐      Maxi‐
          Mini‐ Maxi‐                                                                            mum        mum
                            Cold         Heat   Cold    Heat    Cold    Heat    Cold     Heat     °C         °C
          mum mum
 YLCA                                     -                 -             -                -
          342      436       -18                 46             5(1)             15                3         7
 YLHA                                    -10             20              30              50(2)


  (1)    At lower water temperatures, it is advisable to use glycol-type antifreeze mixtures. Minimum
         temp. with glycol ‑5°C
  (2)    50°C if the inlet air is 0°C.


Prior to final approval of the installation
Check:
• Voltage remains between 342 ‑ 436 V.
• Power supply cable cross-section is at least as indicated in the corresponding wiring diagrams. The
    cable used for the unit power supply must be H05 RN ‑ F.
• Operating instructions have been given to the user.
• The warranty card has been filled out.
• Maintenance instructions have been given, or a regular maintenance contract has been signed.

1.5.2 Correcting Factors
Fouling factors
                                                  Evaporator
        Fouling Factor m2 °C/kW                  Capacity factor        compressor absorbed power factor
                  0,044                                 1                                  1
                  0,088                                0,987                             0,995
                  0,176                                0,964                             0,985
                  0,352                                0,926                             0,962




                                                                                                                 9
1      Installation manual
1.5    Technical data


Glycol concentration and correcting tables
Recommended ethylene glycol concentrations
                                         Recommended concen‐
  A    % in weight                   a
                                         tration % in weight
       Outlet liquid tempera‐
  B                                  b   Freeze point
       ture C
       Glycol factor L/S °C/kW
                                         Glycol factor in recom‐
  C    in recommended con‐           c
                                         mended concentrations
       centrations




Ethylene glycol in other concentrations.
 A    Glycol factor
 B    Outlet liquid temperature °C
 C    Glycol factor




Recommended propylene glycol concentrations
                                         Recommended concen‐
  A   % in weight                a
                                         tration % in weight
      Outlet liquid tempera‐
  B                              b       Freeze point
      ture °C
      Glycol factor L/S °C/
                                         Glycol factor in recom‐
  C   kW in recommended          c
                                         mended concentrations
      concentrations




10
                                                   Installation manual     1
                                                       Technical data    1.5


Propylene glycol in other concentrations
 A   Glycol factor
 B   Outlet liquid temperature °C
 C   Glycol factor




Ethylene glycol pressure drop correcting factor
 A   Correcting Factor
 B   Average liquid temperature °C
 C   Glycol concentration P/P




Propylene glycol pressure drop correcting factor
 A   Correcting Factor
 B   Average liquid temperature °C
 C   Glycol concentration P/P




                                                                         11
1       Installation manual
1.5     Technical data


Correcting factors for other glycol concentrations
                                  Ethylene glycol                           Propylene glycol
     % in weight
                        Capacity            Absorbed power          Capacity           Absorbed power
         10               1,061                     1,025             1,097                 1,033
         20               1,036                     1,015             1,067                 1,023
         30               1,015                     1,005             1,026                 1,008
         35                   1                       1                 1                      1
         40               0,985                     0,995             0,974                 0,992
         50               0,954                     0'985             0,923                 0,977


If it is necessary to select different glycol percentages, correct the capacity and absorbed power capaci‐
ties of tables 2 and 4 (35% ethylene glycol), multiplying them by the coefficients indicated in the table.

Altitude factors
           Altitude                 Capacity factor            compressor absorbed power factor
               0                          1                                      1
              600                       0,987                                  1,01
              1200                      0,973                                  1,02
              1800                      0,958                                  1,029
              2400                      0,943                                  1,038




12
                                                                Installation manual      1
                                                                    Technical data     1.5


Pressure drop in the YLCA/YLHA 40 ÷ 150 hydraulic circuit without pack (no filter
fitted)
  YLCA-YLHA model   Flow l/h    kPa        YLCA-YLHA model   Flow l/h           kPa
                     4750       13                            9500               40
                     5500       19                           10000               43
                     6250       26                           11000               48
                     7000       33                           12000               53
        40           7750       42                           13000               59
                     8500       50                           14000               65
                     9250       61                           15000               72
                                                 80
                    10000       71                           16000               79
                    10750       84                           17000               87
                     6500       25                           18000               96
                     7000       28                           19000              107
                     7500       31                           20000              119
                     8000       34                           21000              132
                     8500       37                           22000              145
                     9000       40                           12000               45
                     9500       44                           13000               46
                    10000       48                           14000              47,5
        50          10500       52                           15000              49,5
                    11000       57                           16000               52
                    11500       62                           17000               55
                    12000       67                           18000               60
                    12500       72                           19000               65
                    13000       77               100         20000               70
                    13500       83                           21000               75
                    14000       89                           22000               80
                    14500       95                           23000               85
                     7500       36                           24000               92
                     8000       38                              -                -
                     8500       40,5                            -                -
                     9000       43                              -                -
                     9500       45,5                            -                -
                    10000       48                           15000               18
                    10500       51                           16000               20
                    11000       54                           17000               23
                    11500       57                           18000              25,5
                    12000       60                           19000               28
        60
                    12500       64                           20000               31
                    13000       68                           21000               34
                    13500       72                           22000               37
                    14000       76                           23000               40
                    14500       81                           24000               43
                                                 120
                    15000       86                           25000               46
                    15500       90,5                         26000               49
                    16000       95                           27000              52,5
                    16500       100                          28000              56,5
                    17000       105                          29000               60
                                                             30000               63
                                                             31000               67
                                                             32000              70,5
                                                             33000              74,5
                                                             34000               78




                                                                                       13
1        Installation manual
1.5      Technical data

     YLCA-YLHA model     Flow l/h   kPa
                         18000      12,5
                         19000      14
                         20000      15,5
                         21000      17,5
                         22000      19,5
                         23000      21,5
                         24000      23,5
                         25000      25,5
                         26000      27,5
                         27000      30
                         28000      32,5
                         29000      35
           150           30000      37,5
                         31000      40
                         32000      43
                         33000      46
                         34000      49
                         35000      52
                         36000      55
                         37000      58
                         38000      61
                         39000      64
                         40000      67
                         41000      70
                         42000      73




14
                                                                                 Installation manual           1
                                                                                     Technical data          1.5


Available pressure for the YLCA/YLHA 40 ÷ 150 hydraulic circuit with pack (no
filter fitted)
  YLCA-YLHA TP model       Flow l/h          kPa         YLCA-YLHA TP model      Flow l/h              kPa
                            4750             261                                  12000                245
                            5500             218                                  13000                236
                            6250             166                                  14000                226
          40
                            7000             105                                  15000                215
                            7500              60                                  16000                201
                            8000              13                                  17000                187
                            6500             149                100               18000                171
                            7000             142                                  19000                153
                            7500             135                                  20000                131
                            8000             127                                  21000                110
                            8500             119                                  22000                87
                            9000             110                                  23000                57
          50
                            9500             100                                  24000                32
                           10000              90                                  15000                310
                           10500              79                                  16000                295
                           11000              68                                  17000                279
                           11500              56                                  18000                261
                           12000              44                                  19000                241
                            7500             233                120               20000                217
                            8000             222                                  21000                187
                            8500             210                                  22000                157
                            9000             198                                  23000                123
                            9500             185                                  24000                90
                           10000             172                                  25000                55
          60               10500             156                                  18000                249
                           11000             140                                  19000                243
                           11500             122                                  20000                237
                           12000             105                                  21000                230
                           12500              86                                  22000                223
                           13000              67                                  23000                215
                           13500              47                                  24000                207
                            9500             169                                  25000                199
                           10000             164                                  26000                192
                           10500             159                                  27000                183
                           11000             154                150               28000                175
                           11500             148                                  29000                165
                           12000             143                                  30000                155
                           12500             137                                  31000                145
                           13000             131                                  32000                132
                           13500             124                                  33000                120
                           14000             118                                  34000                109
          80
                           14500             111                                  35000                95
                           15000             103                                  36000                84
                           15500              96                                  37000                70
                           16000              87                                  38000                57
                           16500              79
                           17000              71
                           17500              62
                           18000              53
                           18500              43
                           19000              33




Data with water at 10°C.
If using glycol, apply the correction factors indicated in section (Ethylene glycol pressure drop correcting
factor and propylene glycol pressure drop correcting factors).


                                                                                                             15
1       Installation manual
1.5     Technical data


Pressure drop in filters
1 1/2" filter
  Water flow (l/h)     3500          4000             4500         5000         5500         6000          6500          7000       7500
            kPa         1,3           2,6              4           5,4           6,9           8,4             10        11,6        13.3
  Water flow (l/h)     8000          8500             9000         9500        10000         10500        11000          11500      11800
            kPa            15        16,8             18,7         20,7         22,8           25          27,3          29,7        32


2" filter

   Water flow (l/h)         6000          7000             8000           9000         10000             11000          12000       13000
            kPa              0,5            0,8              1,1          1,4            1,7               2             2,3         2,6
   Water flow (l/h)        14000          15000            16000         17000         18000             19000          20000
            kPa              2,9            3,3              3,7          4,1            4,6              5,1             6


2 1/2" filter

 Water flow (l/h) 15000         16000        17000         18000      19000       20000         21000          22000      23000     24000
        kPa            2           2,2        2,4            2,7          3            3,3       3,6                4         4,4    4,8
 Water flow (l/h) 25000         26000        27000         28000      29000       30000         31000          32000      33000     34000
        kPa           5,2          5,6            6          6,5          7            7,5           8          8,5            9     9,7
 Water flow (l/h) 35000         36000        37000         38000      39000       40000         41000          42000
        kPa           10,5         11,3      12,1             13          14           15           16          17



Data with water at 10°C.
If using glycol, apply the correction factors indicated in section (Ethylene glycol pressure drop correcting
factor and propylene glycol pressure drop correcting factors).




16
                                                                                                                                              Installation manual                             1
                                                                                                                                                  Technical data                            1.5


1.5.3 Physical data
Physical data, YLCA units
Physical data

                                                                               YLCA (T and TP)
                          Characteristics                              40              50                  60              80                100                 120                150
 Cooling capacity                                             kW      39,6            52,1                60,5            72,6               101                 119                151
 Capacity control                                              %      100                                50-100                                               25-50-75-100
 Power supply                                                 V/ph                                                        400.3.50
 EER/OOP                                                               3               2,9                3,1              2,9               2,9                 2,9                2,8
                        Compressor consumption                kW     12,46           2 x 8.5             2 x 9.2         2 x 12.4          4 x 7.8              4 x 9.4           4 x 12.5
                        Compressor amperage                    A      23,5           2 x 15.5           2 x 16.7         2 x 24.6          4 x 16             4 x 17.7            4 x 23.5
                        No. of compressors                             1                              2 (1 Tandem)                                            4 (2 tandem)
 Compressor
                        Compressor type                                                                                   SCROLL
                        Oil charge                             l      3,25                              2 x 3.25                                                 4 x 3.25
                        Oil type                                                                                    POLYOL ESTER OIL
 Evaporating unit type                                                                                                    PLATES
                        No. of fans                                                    2                                    3                                          4
                        Fan diameter                          mm      560                                                  630                                                      710
                        Fan consumption                        W     2 x 400                   2 x 600                   3 x 600                      4 x 600                     4 x 860
                        Fan amperage                           A     2 x 1.9                   2 x 2.8                   3 x 2.8                      4 x 2.8                     4 x 3.9
                        Total air flow                        m³/h   12300                     18600                     27500                        36000                       48000
 Fan
                        Sound power (standard / Low
                                                            dB(A)    81 / 76         83 / 78             85 / 80         86 / 82           86 / 82              86 / 82           87 / 83
                        noise)
                        Sound pressure at 5 m
                                                            dB(A)    60 / 54         62 / 56             63 / 57         66 / 60           63 / 60              64 / 60           65 / 61
                        (standard / Low noise)
                        Sound pressure at 10 m
                                                            dB(A)    54 / 48         56 / 50             57 / 51         60 / 54           57 / 54              58 / 54           59 / 55
                        (standard / Low noise)
                        Refrigerant type                                                                                   R-410A
 Refrigerant            Refrigerant charge                    kg       11              13                  16              25              2 x 16.5           2 x 16.2            2 x 21
                        No. of refrigerant circuits                                               1                                                                    2
                        Nominal water flow                    l/h     6820            8960               10400           13350             17600                20470             25970
 Water circuit          Water connection, female                     1 1/4"                                2"                                                     2 1/2”
                        water filter, female                         1 1/2"                                2"                                                     2 1/2"
                        Length                                mm      1500                      2104                      2944                         3416                        3770
 Dimensions             Width                                 mm      822                       1011                      1118                                     1101
                        Height                                mm      1573                               1600                                          2190                        2263




Units with hydro kit (version P)

                                                                               YLCA (Version P)
                         Characteristics                               40                    50                    60               80                100                  120        150
 No. of pumps                                                                                                                1
  Available static pressure at nominal flow
                                                      kPa              115                   110                   160              126               190                  205        192
              (without filter)(2)
  Available static pressure at nominal flow
                                                      kPa              105                   108                   158              123               187                  202        186
              (without filter)(3)
 Pump consumption                                      W              1035                   990                 1515               1620              2395                 3180      3400
 Pump amperage                                         A               1,9                   1,8                   2,9              3,3                4,4                 5,5        6,1
 Unit water content                                     l              131                   188                   194              285               193                  195        214
 Expansion vessel volume                                l                       12                                        18                                     25                   35
 Tank capacity                                          l              115                   170                                    260                                    152
                                                      MPa                                                                   0,6
 Safety valve setting
                                                      (bar)                                                                 (6)
 Max. unit power supply consumption                   kW              18,23                  24,6                 26,3              35,2              52,4                 56,2      70,7
 Max. unit current amperage                            A               33                    46,2                 49,2              70,5              95,4                 108        124
 Start-up current (compressor)                         A               174                   118                   118              174               118                  118        174
 Weight (1)                                            kg              380                   580                   611              785               1220                 1286      1503




                                                                                                                                                                                             17
1           Installation manual
1.5         Technical data


      (1)         Weights for the empty unit
      (2)         Static pressure available, Eurovent certified
      (3)         Pressure with clean filter


Units without pack

                                                          YLCA
                     Characteristics               40             50    60     80     100    120    150
Start-up current (compressor)           A          174           118    118    174    118    118    174
Water circuit pressure drop            kPa         75             40    51     61     54     32     27,5
Unit water content                                    4           6      6      7     12     12     14
Max. unit power supply consumption     kW         17,2           23,6   24,8   33,6   50     53     67,3
Max. current amperage                   A          31            44,4   46,3   67,2    91    103    118
Weight (1)                              kg         340           524    555    715    1124   1190   1415




            (1)          Weights for the empty unit




18
                                                                                                                                       Installation manual                      1
                                                                                                                                           Technical data                     1.5


Physical data, YLHA units
Physical data
                                                                           YLHA (T and TP)
                             Characteristics                              40             50                 60              80           100                  120        150
 Cooling capacity                                                 kW     37,8            52                60,5            72,2          96                   114        145
 Heating capacity                                                 kW     38,6           52,5               59,6            74,7          104                 119,6       150
 Capacity control                                                  %     100                             50-100                                      25-50-75-100
 Power supply                                                    V/ph                                                      400.3.50
 EER/OOP                                                                 2,8/3          3/2,9             3,1/3           2,7/2,8      2,7/2,8                2,6/3    2,8/2,8
                        Compressor consumption in
                                                                  kW     12,4           2x8               2 x 9.2         2 x 12.1     4 x 8.3              4 x 10.2   4 x 11.8
                        cooling
                        Compressor consumption in
                                                                  kW     11,7          2 x 8.3            2 x 9.2         2 x 12.2     4 x 8.7               4 x 9.2   4 x 12.5
                        heating
                        Compressor amperage in cool‐
                                                                   A     23,5          2 x 15            2 x 16.7         2 x 24.9      4 x 16              4 x 18.2   4 x 23.5
                        ing
 Compressor             Compressor amperage in heat‐
                                                                   A     24,5          2 x 15.3          2 x 16.7         2x 24.6      4 x 15.5             4 x 16.9   4 x 24.5
                        ing
                        No. of compressors                                1                            2 (1 Tandem)                                  4 (2 tandem)
                        Compressor type                                                                                    SCROLL
                        Oil charge                                  l    3,25                            2 x 3.25                                        4 x 3.25
                        Oil type                                                                                    POLYOL ESTER OIL
 Evaporating unit type                                                                                                     PLATES
                        No. of fans                                                      2                                   3                                4
                        Fan diameter                             mm      560                                                     630                                     710
                        Fan consumption                            W    2 x 400                 2 x 600                   3 x 600                4 x 600               4 x 860
                        Fan amperage                               A    2 x 1.9                 2 x 2.8                   3 x 2.8                 4 x 2.8              4 x 3.9
                        Total air flow                           m³/h   12300                    18600                    27500                   36000                48000
 Fan
                        Sound power (standard / Low
                                                               dB(A)    81 / 76        83 / 78           85 / 80          88 / 85      85 / 81               86 / 82   87 / 83
                        noise)
                        Sound pressure at 5 m (stand‐
                                                               dB(A)    60 / 54        62 / 56           63 / 57          66 / 61      63 / 59               64 / 60   65 / 61
                        ard / Low noise)
                        Sound pressure at 10 m (stand‐
                                                               dB(A)    54 / 48        56 / 50            57 / 51         60 / 55      57 / 53               58 / 54   59 / 55
                        ard / Low noise)
                        Refrigerant type                                                                                    R-410A
 Refrigerant            Refrigerant charge                        kg     12,5           15,5                18              29          2 x 18               2 x 20    2 x 29
                        No. of refrigerant circuits                                                1                                                          2
                              Nominal water flow                  l/h    6500           8940              10400           12420         17600                19610     24940
 Water circuit             Water connection, female                     1 1/4"                              2"                                              2 1/2"
                               water filter, female                     1 1/2"                              2"                                              2 1/2"
                                      Length                     mm      1500                     2104                     2944                   3416                  3770
 Dimensions                           Width                      mm      822                      1011                     1118                             1101
                                      Height                     mm      1573                             1600                                    2190                  2263




Units with hydro kit
                                                                           YLHA (Version P)
                            Characteristics                              40              50                  60              80         100                 120         150
 No. of pumps                                                                                                                    1
 Available static pressure at nominal flow (without
                                                         kPa            147              118                160              137        195                 231         205
                      filter)(2)
 Available static pressure at nominal flow (without
                                                         kPa            137              117                158              134        192                 228         200
                      filter)(3)
 Pump consumption                                         W             1035             990                1515            1580       2380                 3180       3400
 Pump amperage                                            A              1,9             1,8                 2,9             3,2        4,4                  5,5        6,1
 Unit water content                                        l            131              188                194              285        193                 195         214
 Expansion vessel volume                                   l                      12                                 18                            25                    35
 Tank capacity                                             l            115                       170      

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