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Технічний документ ABB — EN / MFDT-01 FlashDrop User's Manual

Вид документаТехнічний документ
ВиробникABB
Код документаMFDT-01-FlashDrop_3AFE68591074
Сторінок62
Мова документаанглійська
Розмір файлу1.9 МБ

О чём документ

Руководство пользователя устройства ABB FlashDrop MFDT-01, предназначенного для редактирования значений и видимости параметров и быстрого копирования наборов параметров в обесточенные преобразователи частоты ACS150, ACS350, ACS550 и ACH550. Документ описывает распаковку, зарядку, подключение, установку ПК-инструмента DrivePM, работу с панелью управления FlashDrop, поиск неисправностей и технические данные. Пригодится монтажникам и наладчикам, которые параметризируют приводы до подачи питания (на складе или при механическом монтаже).

Ключевые характеристики

Параметр Значение
Совместимые преобразователи ACS150 (прошивка 1.31b и новее), ACS350 (2.41a и новее), ACS550-01 и ACH550-01 (3.10b и новее, при наличии разъёма FlashDrop под панелью)
Совместимость с ПО DrivePM версии 1.1 или новее; ОС Microsoft Windows 2000 / Windows XP
Число шаблонов параметров одновременно до 8
Число наборов параметров активный набор + user set1–3 + override set (набор зависит от типа привода)
Подключение к приводу программный наконечник (programming tip), привод должен быть отключён от сети
Подключение панели к базовому блоку разъём RJ-45
Подключение к ПК кабель OPCA-02 к COM-порту
Индикация 4 светодиода уровня заряда батареи, Power OK и Fault LED, ЖК-дисплей с двумя контекстными soft-клавишами
Зарядное устройство только штатное; индикация: оранжевый — инициализация, красный — зарядка, мигающий зелёный — завершение, зелёный — заряжено
Маркировка CE

Что внутри документа

  • About the manual — назначение руководства, аудитория, ссылки на обучение и поддержку ABB.
  • Getting started — состав поставки, маркировка, совместимость, инструкции по безопасности, зарядка и подключение (сеть–зарядка–базовый блок, панель, ПК, привод).
  • Operation — параметризация приводов: создание/загрузка/выгрузка наборов, редактирование значений и видимости параметров и групп, режимы Time & Date, Drive Info, Parameters.
  • Fault tracing — сообщения об ошибках панели.
  • Maintenance and hardware diagnostics — интервалы обслуживания, замена батарей базового блока и панели, чистка, описание светодиодов.
  • Technical data — масса, время работы от одного заряда, время зарядки, условия окружающей среды, материалы, стандарты, габариты.
  • Glossary — термины.
  • Additional information — диаграмма состояний интерфейса панели, таблица номиналов приводов.

Быстрый старт

  1. Распакуйте и проверьте комплект: FlashDrop, кабель ПК, зарядное устройство с сетевым кабелем, руководство, CD с DrivePM.
  2. Проверьте код типа на маркировочной табличке против заказа и зарядите базовый блок штатным зарядным устройством.
  3. Установите дату, время и при необходимости контрастность дисплея.
  4. Установите на ПК инструмент DrivePM (версия 1.1+, права администратора) с компакт-диска (SETUP.EXE).
  5. Загрузите шаблоны параметров из DrivePM в FlashDrop (в поставке шаблонов нет); при необходимости скачайте свежие шаблоны с сайта ABB.
  6. Убедитесь, что привод отключён от сети, вставьте программный наконечник в разъём FlashDrop привода и загрузите набор параметров (клавиша START в режиме выбора набора).
  7. Подайте питание на привод для активации загруженных значений и видимости.

Частые вопросы

С какими преобразователями совместим FlashDrop?
С ACS150 (прошивка 1.31b+), ACS350 (2.41a+) и ACS550-01 / ACH550-01 (прошивка 3.10b+, требуется разъём FlashDrop под панелью). С более старыми прошивками использование не допускается.
Можно ли параметрировать привод под напряжением?
Нет. Использовать FlashDrop разрешено только с обесточенным приводом — он может даже оставаться в упаковке. Привод обязан быть отключён от сети при подключении наконечника.
Почему нельзя загрузить набор параметров в мой привод?
Версия таблицы параметров, тип привода и (если задан) номинал набора должны совпадать с данными привода. Проверьте их через DRIVE INFO на панели и информацию набора; при несовпадении конвертируйте набор в DrivePM.
Откуда взять шаблоны параметров?
В поставке FlashDrop шаблонов нет. Они устанавливаются с CD DrivePM в подпапки для ACS150/ACS350/ACS550/ACH550 либо скачиваются с сайта ABB через DrivePM (File → Download Templates from ABB…). Одновременно во FlashDrop может храниться до восьми шаблонов.
Как вернуть параметры 9902 APPLIC MACRO и 1611 PARAMETER VIEW, если они скрыты набором?
Выгрузите набор из привода во FlashDrop, сделайте эти параметры видимыми и загрузите набор обратно. Для возврата к значениям набора установите 9902 = 31 (FD PAR SET), для возврата видимости набора — 1611 = 1 (FLASHDROP).
Можно ли использовать панель FlashDrop как пульт управления приводом?
Нет, FlashDrop Control Panel не может работать как панель управления приводом — она служит только интерфейсом устройства FlashDrop.

Текст документа

ABB Drives

User’s Manual
FlashDrop
MFDT-01
                                           FlashDrop
                                            MFDT-01

                                      User’s Manual

                                        3AFE68591074 Rev B
                                                        EN
                                        EFFECTIVE: 5.3.2007

© 2007 ABB Oy. All Rights Reserved.
                                                                                                                                                      5

Table of contents

About the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional information for users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Type designation label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation and commissioning flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Providing the programming tip with a safety line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
   Mains electricity supply (AC power source) – charger – base unit . . . . . . . . . . . . . . . . . . . . . . . 15
   FlashDrop Control Panel – base unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
   PC – base unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
   FlashDrop – drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
How to install DrivePM tool, version 1.1 or later . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
How to download parameter templates to the FlashDrop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Storing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Using the FlashDrop for parametrization of drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
   FlashDrop parametrization flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FlashDrop Control Panel and its operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
   Control panel overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
      Status line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
   Operation principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
      How to do common tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
   Checking the properties and compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
   Time & Date mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
      How to set the date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
      How to adjust the display contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
      How to view information about the drive connected to the FlashDrop . . . . . . . . . . . . . . . . . . 27
6

      How to download templates from the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
    Parameters mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
      How to initialize (create) a parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
      How to upload a parameter set from the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
      How to view the parameter set information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
      How to edit a parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
      How to edit the value of a parameter in a set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
      How to view and edit the values of changed parameters in a set . . . . . . . . . . . . . . . . . . . . . 38
      How to edit the visibility of a parameter in a set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
      How to edit the visibility of a parameter group in a set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
      How to delete a parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
      How to download a parameter set to a drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
      How to view information about the FlashDrop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
      How to find out the control panel version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Fault tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Maintenance and hardware diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Base unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
  Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
  Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
  Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Time of use with one charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Charge time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
                                                                                                                                                   7

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Additional information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
State diagram of the panel user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Drive ratings table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8
                                                                                                9

About the manual

What this chapter contains
           This chapter contains information about intended audience of this manual and where
           the user can get additional information, product and service inquiries, product
           training and provide feedback on this manual.

Intended audience
           The manual is intended for persons using the FlashDrop. Read it before use.
           The manual is written for readers worldwide. Both SI and imperial units are shown.

Additional information for users
           Please visit at FlashDrop product page for more information about FlashDrop.
           • Go to the site http://www.abb.com with your Internet browser
           • Select Our offerings: ABB Product Guide
           • -> Motors, Drives and Power Electronics: Drives
           • -> Low Voltage AC Drives: either Component drives or General Machinery drives
             or Standard drives
           • Select FlashDrop under the Links title
           There you will also find links to FlashDrop product training.

Product training
           For information on ABB product training, navigate to www.abb.com/drives and select
           Drives – Training courses on the right pane.

Product and service inquiries
           Address any inquiries about the product to your local ABB representative, quoting
           the type code and serial number of the unit in question. A listing of ABB sales,
           support and service contacts can be found by navigating to www.abb.com/drives and
           selecting Drives – World wide service contacts on the right pane.

Providing feedback on ABB Drives manuals
           Your comments on our manuals are welcome. Go to www.abb.com/drives, then
           select successively Drives – Document Library – Manuals feedback form on the right
           pane.

                                                                              About the manual
10

About the manual
                                                                                                            11

Getting started

What this chapter contains
                  The chapter describes the construction and installation of the FlashDrop.

Overview
                  The FlashDrop is a device used to edit parameter values and visibility and for
                  copying parameters fast to unpowered drives.

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                                                3

                                                          14

                                                                                         4

 1 Base unit                                           8 Programming tip cable
 2 FlashDrop Control Panel                             9 Clip for the programming tip cable
 3 Programming tip                                     10 Battery charger connection
 4 Programming tip cap                                 11 Battery charge level indicators (four LEDs)
 5 Programming tip safety line (not provided)          12 Power switch
 6 Programming tip clip                                13 FlashDrop Control Panel and PC connection
 7 Programming tip holder                              14 Power OK and Fault LEDs (see LEDs on page 49)

                                                                                                Getting started
12

Unpacking
                      The delivery package contains the following items:
                      • FlashDrop (1)
                      • PC cable (2)
                      • battery charger (3)
                      • battery charger mains (AC power) cable with a set of plugs (not shown in the
                        figure) (4)
                      • user´s manual (5)
                      • DrivePM CD (6).

                                                                                  3

                                2
                                                                                          4

                                    6                    1                            5

                      Check that there are no signs of damage. Notify the shipper immediately if damaged
                      components are found.

Type designation label
                      The type designation label is attached to the back of the base unit. An example label
                      and explanation of the label contents are shown below.
                                                             1 Type code
       ABB Oy                       2 SW version: 1.04E
                                                             2 Firmware version
       lllllllllllllllllllllllllllllllllllllllllllllll       3 ABB MRP code
                  3
       MRP code: 68566380                                    4 Serial number of format YWWRXXXX, where
     1 TYPE: MFDT-01                4   S/N: 648C0001          Y:     5…9, A, … for 2005…2009, 2010, …
                                                               WW:    01, 02, 03, … for week 1, week 2, week 3, …
                      Type designation label                   R:     A, B, C … for product revision number
                                                               XXXX: Integer starting every week from 0001

Getting started
                                                                                                13

Compatibility
           The FlashDrop base unit is compatible with:
           • ACS150, drive firmware version 1.31b or later
           • ACS350, drive firmware version 2.41a or later
           • ACS550-01 and ACH550-01, drive firmware version 3.10b or later. There
             needs to be a FlashDrop connector in the drive under the control panel.
           • DrivePM version 1.1 or later
           FlashDrop is non-compatible with older drive firmware versions. The use with older
           firmware is not allowed.
           To find out the firmware version of your drive, see page 27, or check the value of
           parameter 3301 FW VERSION in the drive.
           To find out the firmware and hardware versions of your FlashDrop, see page 44.
           To create and edit FlashDrop parameter sets with the DrivePM PC tool or FlashDrop,
           correct templates are needed. Both DrivePM and FlashDrop templates can be
           downloaded from the ABB Internet site.

Safety instructions
           Follow these safety instructions when using the FlashDrop.

           WARNING! Ignoring the following instructions can cause physical injury or death, or
           damage to the equipment.
           • Use the FlashDrop only with an unpowered drive.
           • Do not use the FlashDrop if the cable is broken.

                                                                                   Getting started
14

Installation and commissioning flowchart

                             Task                                                          See/note

Unpack and check the units.                                       Unpacking, page 12
Check the type code indicated on the type designation label Type designation label, page 12
against the original order.

Charge the FlashDrop base unit.                                   Charging, page 15

Specify clock settings for the FlashDrop.                         How to set the date and time, page 25
Adjust the display contrast, if necessary.                        How to adjust the display contrast, page 26

Check the compatibility.                                          Safety instructions, page 13
Check parameter table version and other properties.               Checking the properties and compatibility, page 24

Install the DrivePM tool.                                         How to install DrivePM tool, version 1.1 or later, page 16
Confirm that your computer meets the minimum system               Note:
requirements to install DrivePM tool. See DrivePM CD-ROM          Parameter templates supplied by DrivePM CD-ROM are
cover for requirements or readme.txt file in the root directory   also installed in dedicated DrivePM subfolders for ACS150,
of the CD-ROM.                                                    ACS350, ACS550 and ACH550 products.

Download the FlashDrop base unit parameter templates              How to download templates from the DrivePM to FlashDrop
from the DrivePM to the FlashDrop.                                base unit, page 28.
                                                                  Note:
                                                                  The delivered FlashDrop base unit does not include any
                                                                  parameter templates as default. The necessary templates
                                                                  need to be downloaded to FlashDrop. The editing of
                                                                  parameter set in FlashDrop base unit requires that
                                                                  appropriate parameter template is saved in FlashDrop base
                                                                  unit.

If necessary, download templates from the Internet and            Checking the properties and compatibility, page 24
download to the FlashDrop.                                        How to download templates from the Internet, page 28.
                                                                  Note:
                                                                  The downloading of templates from the Internet is
                                                                  necessary only when an appropriate template cannot be
                                                                  found in DrivePM subfolder.

Getting started
                                                                                                  15

Providing the programming tip with a safety line
             To avoid losing the cap of the programming tip, you can attach a thin line (not
             provided) to the eyelets of the programming tip.

Charging
             Charge the FlashDrop.

             Note: The light refers to the LED on the charger. The LEDs on the FlashDrop base
             unit are always all lit when the charger is connected and FlashDrop base unit is
             switched on.

             When charging the FlashDrop battery, the charger operation is the following:
             1. Initialization (orange light)
             2. Charging (red light)
             3. Finalizing the charge (blinking green light)
             4. Battery is charged (green light).

             Note: To charge the battery again, the charger must be removed from the FlashDrop
             so that the initialization (orange light) is activated in the charger. This is a safety
             procedure. If the FlashDrop is switched on and charged once, it can not be charged
             again before it is removed from the charger. You can use the FlashDrop while
             charging. Please see the charger user’s manual for more information.

Connecting

        Mains electricity supply (AC power source) – charger – base unit
             Charge the base unit with the provided charger only.

        FlashDrop Control Panel – base unit
             The control panel is connected to the base unit with the provided RJ-45 connector.

        PC – base unit
             To load parameter sets between the DrivePM PC tool and the FlashDrop, connect
             your PC to the base unit with the PC cable. Use the provided cable only. The
             FlashDrop panel has to be removed for PC connection.

                                                                                      Getting started
16

            FlashDrop – drive
                  The FlashDrop is connected to the drive with the programming tip. The drive can be
                  installed or remain in the package.

                  Note: The drive must be disconnected from the mains (AC power source) when the
                  FlashDrop is connected.

                                                                                       Main power

                                                                                         OFF ON

How to install DrivePM tool, version 1.1 or later
                  DrivePM (Drive Parameter Manager) is a PC tool for
                  1) creating and editing parameter sets of ACS150, ACS350, ACS550 and ACH550
                  to be suitable for FlashDrop unit,
                  2) transferring these sets between PC and FlashDrop,
                  3) transferring template files to FlashDrop and
                  4) updating FlashDrop firmware.
                  DrivePM is designed to run under the Microsoft Windows 2000 or Windows XP
                  operating systems on IBM -compatible PCs.
                  You should quit all applications before starting the installation. Uninstall any previous
                  version of DrivePM before installing. You must have Administrator privileges to be
                  able to do the installing. Before continuing, kindly remove all files that Windows was
                  not able to remove from DrivePM directory and it's subdirectories.
                  1. Run the SETUP.EXE from the root directory of this CD.
                  2. Follow the instructions given by the Installation Wizard.
                  DrivePM contains online help which can started by pressing 'F1' key or from the
                  'Help' Menu. Online Help requires MS InternetExplorer 3.0 or later installed in the
                  computer.

Getting started
                                                                                               17

           You can register your DrivePM/FlashDrop product by filling in and returning the
           registration form (registration.pdf in the root directory of the DrivePM CD-ROM).

How to download parameter templates to the FlashDrop
           The delivered FlashDrop base unit does not include any parameter templates as
           default. The necessary templates need to be downloaded to FlashDrop. Parameter
           templates supplied by DrivePM CD-ROM are installed in dedicated DrivePM
           subfolders for ACS150, ACS350, ACS550 and ACH550 products. To update the
           templates to the latest version, see How to download templates from the Internet,
           page 28. You can have eight parameter templates in total in your FlashDrop
           simultaneously.

Storing
           When the FlashDrop is not used, keep the capped programming tip in its holder.
           Wind the cable round the base unit twice, starting from the back of the base unit, and
           then twist it round the clip on top of the base unit as shown on the figure below.

                                                                                   Getting started
18

Getting started
                                                                                              19

Operation

What this chapter contains
           The chapter gives a general view of using the FlashDrop with the DrivePM PC tool to
           parameterize drives. It describes in detail the FlashDrop Control Panel keys and
           display fields and how to use the FlashDrop for the drive parametrization. The state
           diagram of the panel user interface is included in Additional information, page 55.
           See also Glossary, page 53.

Using the FlashDrop for parametrization of drives
           With the FlashDrop, parameters can be fast copied to unpowered drives, before
           delivery from the warehouse or during the mechanical installation at the site.
           Because the FlashDrop is used with an unpowered drive, the drive can remain in the
           package during the parametrization. The FlashDrop also allows you to hide selected
           parameters to protect the drive and connected machinery and show only information
           relevant to the application.

                  DrivePM PC tool

                     Template
                                            FlashDrop set
                                             FlashDrop set
                                                                         Edit values
                   DriveWindowLight 2          FlashDrop set             & visibility
                   parameter file (.dwp)

                  FlashDrop
                                            FlashDrop set
                     Template                FlashDrop set
                                                                         Edit values
                                               FlashDrop set             & visibility

                                              Drive

                                                FlashDrop set
                                                   - values                Active
                                                  - visibility           parameters

           Note: The primary way to create and edit parameter sets is by using the DrivePM
           PC tool. For instructions on using the DrivePM, see the DrivePM help and How to
           install DrivePM tool, version 1.1 or later, page 16.

                                                                                        Operation
20

            Using the FlashDrop to download parameters to drives consists of four phases.
            1. Create a FlashDrop parameter set with the DrivePM from a template or
               a DriveWindowLight parameter file. The name and author in the header
               information can be edited. See the DrivePM help.
               or
               Create a FlashDrop parameter set with the FlashDrop Control Panel from a
               template. The header information of the set contains data about the set, including
               ID, name, author and creation time. The information is generated automatically.
               See How to initialize (create) a parameter set on page 30.
               or
               Upload a parameter set from the drive to the FlashDrop. The header information
               is generated automatically. See How to upload a parameter set from the drive on
               page 32.
            2. Edit the set with the FlashDrop Control Panel by giving values to parameters and
               setting visibilities of parameters and parameter groups. See How to edit a
               parameter set on page 35.
               or
               Edit the set with the DrivePM by giving values to parameters and setting
               visibilities of parameters and parameter groups. Then download the set to the
               FlashDrop (FlashDrop menu -> Download To FD). You can continue editing with
               the FlashDrop Control Panel if necessary. See the DrivePM help.
            3. Download the set from the FlashDrop to one or more unpowered drives. Ensure
               that the drive is disconnected from the mains (AC power source). See How to
               download a parameter set to a drive on page 43.
            4. Power up the drive to activate the downloaded parameter values and visibilities.
            See also the flowchart of the drive parametrization with the FlashDrop on page 21.

            Note: Also parameters 9902 APPLIC MACRO and 1611 PARAMETER VIEW can be
            made invisible in a FlashDrop parameter set. After the set has been downloaded to a
            drive and activated, to be able to change these parameters in the drive, e.g. to use a
            macro, you have to first make them visible with the FlashDrop. Upload the set from
            the drive to the FlashDrop, make parameters 9902 APPLIC MACRO and
            1611 PARAMETER VIEW visible, and then download the set again to the drive. You
            can switch the drive to use other parameter sets (macros) with parameter
            9902 APPLIC MACRO. To reactivate the parameter values defined by the
            downloaded FlashDrop parameter set, set parameter 9902 to value
            31 (FD PAR SET). You can switch the drive to use the default visibilities of the
            parameters and parameter groups by setting parameter 1611 PARAMETER VIEW to
            value 0 (DEFAULT). To reactivate the visibilities defined by the downloaded
            FlashDrop parameter set, set parameter 1611 to value 1 (FLASHDROP).

Operation
                                                                                                          21

     FlashDrop parametrization flowchart

     Task in ...

    DrivePM (PC)                                             FlashDrop

Create a set from a             Upload a set from a drive.             Create a set from a
  template or a                   See How to upload a                    template. See How to
  DriveWindowLight                parameter set from the                 initialize (create) a
  parameter file.                 drive on page 32.                      parameter set on page
                                                                         30.

  Convert the parameter set                          Is the parameter table
                                No                   version the same as in
    the same as in the target
    drive.                                           target drive? See How to
                                                     view information about the
                                                     drive connected to the
                                       Yes           FlashDrop on page 27.

Edit the name and author
  in the set header
  information.

Edit parameter values &
  parameter and
  parameter group
  visibilities.

Download the set to the
  FlashDrop. FlashDrop
  menu -> Download To
  FD… See DrivePM
  Help.

                                     Edit parameter values & parameter and parameter
                                       group visibilities. See How to edit a parameter set
                                       on page 35.

                                     Download the set to an unpowered drive. See How to
                                       download a parameter set to a drive on page 43.

                                                                                  Power up the drive.

                                                                                                    Operation
22

FlashDrop Control Panel and its operation
                    The FlashDrop Control Panel is the user interface for using the FlashDrop.

                    Note: It is not possible to use the FlashDrop Control Panel as the control panel for
                    the drive.

                Control panel overview
                    The following table summarizes the key functions and displays in the FlashDrop
                    Control Panel.
                                       No. Use
     1                                 1   Status LED – See LEDs on page 49.
                                       2   LCD display – Divided into three main areas:
 2a NC      MAIN MENU         1            a. Status line – variable, depending on the mode of operation, see Status line
    PARAMETERS                                on page 23.
 2b TIME & DATE                            b. Center – variable; in general, shows parameter values, menus or lists.
    DRIVE INFO                             c. Bottom line – shows current functions of the two soft keys and, if enabled,
 2c              00:00   SELECT               the clock display.
                                       3   Soft key 1 – Function depends on the context. The text in the lower left corner
     3                            4        of the LCD display indicates the function.
            5                          4   Soft key 2 – Function depends on the context. The text in the lower right
     7      6                     8        corner of the LCD display indicates the function.
                                       5   Up –
     9                            10       • Scrolls up through a menu or list displayed in the center of the LCD display.
                                           • Increments a value if a parameter is selected.
                                           Holding the key down changes the value faster.
                                       6   Down –
                                           • Scrolls down through a menu or list displayed in the center of the LCD
                                             display.
                                           • Decrements a value if a parameter is selected.
                                           Holding the key down changes the value faster.
                                       7   LOC/REM – Not used.
                                       8   Help – Displays context sensitive information when the key is pressed in the
                                           parameter menu. The information displayed describes the parameter currently
                                           highlighted in the center of the display.
                                       9   STOP – Not used.
                                       10 START – Downloads the selected set when you are in the set selection
                                          display (SET SELECT shown on the status line) or in the Set action menu
                                          (SET ACTIONS shown on the status line), see How to download a parameter
                                          set to a drive on page 43.

Operation
                                                                                                       23

Status line
    The top line of the LCD display shows the basic status information of the FlashDrop.
                                           NC   MAIN MENU         1

                                           1       2              3

     No. Field              Alternatives               Significance
      1   Drive connection NC                          Not connected to a drive.
                            DRV                        Connected to a drive.
      2   Panel operation                              • Name of the current mode
          mode                                         • Name of the list or menu shown
                                                       • Name of the operation state, e.g. PAR EDIT.
      3   Number of the                                Number of the highlighted item, e.g mode or
          selected item                                parameter group.

Operation principles
    You operate the control panel with the help of menus and keys. The keys include two
    context-sensitive soft keys, whose current function is indicated by the text shown in
    the display above each key.
    You select an option, e.g. operation mode or parameter, by scrolling the        and
          arrow keys until the option is highlighted (in reverse video) and then pressing
    the relevant soft key. With the right soft key you usually enter a mode, accept an
    option or save the changes. The left soft key is used to cancel the made changes
    and return to the previous operation level.
    The control panel has the following panel modes: Parameters, Time & Date and Info.
    The operation in the different modes is described in this chapter.
    Initially, the control panel is in the Main menu, where you select the appropriate
    mode for your task. The status line (see section Status line on page 23) shows the
    name of the current menu, mode, item or state.
                                                                                             OK
    When an error occurs, the control panel shows the error message. Press                        to
    reset. For more information, see chapter Fault tracing.

                                                                                             Operation
24

            How to do common tasks
                The table below lists common tasks, the mode in which you can perform them and
                the page number where the steps to do the task are described in detail.
                Task                                                                Mode                  Page
                How to set the date and time in the FlashDrop                       Time & Date            25
                How to adjust the display contrast                                  Main menu              26
                How to check the parameter table versions and other properties of   Info and Parameters    24
                the drive, FlashDrop parameter sets and templates
                How to view information about the drive connected to the FlashDrop Info                    27
                How to download templates from the Internet                         DrivePM (PC)           28
                How to initialize (create) a parameter set                          Parameters             30
                How to upload a parameter set from the drive                        Parameters             32
                How to view the parameter set information                           Parameters             34
                How to edit a parameter set                                         Parameters             35
                  How to edit the value of a parameter                              Parameters             36
                  How to view and edit the values of changed parameters             Parameters             38
                  How to edit the visibility of a parameter                         Parameters             40
                  How to edit the visibility of a parameter group                   Parameters             41
                How to clear (delete) a parameter set                               Parameters             42
                How to download a parameter set to a drive                          Parameters             43
                How to view information about the FlashDrop                         Info                   44
                How to find out the control panel version                           At power up            44

            Checking the properties and compatibility
                To be able to download a parameter set to a drive, the parameter table version and
                other properties – drive type and, if specified, rating – of the set must be the same as
                for the drive.
                • To find out the properties of the drive, view the drive information. See How to view
                  information about the drive connected to the FlashDrop on page 27.
                • To find out the properties of a parameter set (other than “[ empty ]”) in the
                  FlashDrop, view its header information. See How to view the parameter set
                  information on page 34.
                • To find out whether a template for particular properties exists in the FlashDrop,
                  start initializing an empty set and check whether any of the shown templates has
                  these properties. See How to initialize (create) a parameter set on page 30.
                • If a suitable template does not exist in the FlashDrop, download it from your PC
                  with DrivePM or download the latest version from the internet. See How to
                  download templates from the Internet on page 28.

Operation
                                                                                                                         25

          Time & Date mode
                 In the Time & Date mode, you can specify clock settings for the FlashDrop.
                 The control panel contains a battery to ensure the function of the clock when the
                 control panel is not powered by the base unit.
          How to set the date and time
Step   Action                                                                                          Display
                                                  EXIT
 1.    If you are not in the Main menu, press            repeatedly until you get there.        NC    MAIN MENU          1
                                                                                                PARAMETERS
                                                                                                TIME & DATE
                                                                                                DRIVE INFO
                                                                                                        00:00     SELECT

 2.    Go to the Time & Date mode by selecting TIME & DATE on the menu with keys                NC    TIME & DATE   1
                                       SELECT                                                   CLOCK VISIBILITY
              and       , and pressing       .                                                  TIME FORMAT
                                                                                                DATE FORMAT
                                                                                                SET TIME
                                                                                                SET DATE
                                                                                                 EXIT    00:00 SELECT

 3.    • To set the visibility of the clock on the bottom line of the LCD display, select       NC    CLOCK VISIB
                                                         SELECT                                 Show clock
         CLOCK VISIBILITY on the menu and press                . Select the preferred setting   Hide clock
                                                     SELECT
         with keys           and         , and press       .

                                                                                                CANCEL 00:00      SELECT

       • To set the time format of the clock, select TIME FORMAT on the menu and                NC    TIME FORMAT
               SELECT                                                                           24-hour
         press        . Select the preferred setting with keys   and       , and                12-hour
               SELECT
         press        .

                                                                                                CANCEL 00:00      SELECT

       • To set the format of the date, select DATE FORMAT on the menu and press                NC    TIME FORMAT
         SELECT                                                                                 dd.mm.yy
               . dd means the day, mm the month and yy or yyyy the year. Select the             mm/dd/yy
                                                                  OK
         preferred setting with keys        and       , and press    .                          dd.mm.yyyy
                                                                                                mm/dd/yyyy
                                                                                                CANCEL 00:00        OK
                                                                       SELECT
       • To set the time, select SET TIME on the menu and press         . Specify the           NC    SET TIME
                                                          OK
         hours with keys         and         , and press     .Then specify the minutes.
         Press
                  OK
                      to save or
                                 CANCEL
                                        to cancel your changes.                                       15:41
                                                                                                CANCEL 00:00        OK

       • To set the date, select SET DATE on the menu and press
                                                                        SELECT
                                                                           . Specify the        NC    SET DATE
         first part of the date (day or month depending on the date format) with keys
                 and          , and press
                                           OK
                                               . Repeat for the second part. After                   19.03.06
                                        OK                                  CANCEL
         specifying the year, press        . To cancel your changes, press         .
                                                                                                CANCEL 00:00        OK

       • To set the used daylight saving, select DAYLIGHT SAVING on the menu and                NC    TIME FORMAT
                 SELECT                                                                         Off
         press         . Select your area or off with keys and       , and press                EU
         SELECT
               .                                                                                US
                                                                                                Australia1:NSW,Vict..
                                                                                                Australia2:Tasmania..
                                                                                                CANCEL 00:00 SELECT

                                                                                                                 Operation
26

             How to adjust the display contrast
 Step     Action                                                                                    Display
                                                    EXIT
     1.   If you are not in the Main menu, press            repeatedly until you get there.   NC   MAIN MENU       1
                                                                                              PARAMETERS
                                                                                              TIME & DATE
                                                                                              DRIVE INFO
                                                                                                     00:00    SELECT
                                                   SELECT
     2.   • To increase the contrast, press keys            and        simultaneously.        NC   MAIN MENU       1
          • To decrease the contrast, press keys
                                                   SELECT
                                                            and         simultaneously.       PARAMETERS
          The contrast setting is not saved. The default contrast setting is resumed each
                                                                                              TIME & DATE
          time the FlashDrop is started up.
                                                                                              DRIVE INFO
                                                                                                     00:00    SELECT

Operation
                                                                                                                    27

          How to view information about the drive connected to the FlashDrop
Step   Action                                                                                       Display
                                                  EXIT
 1.    If you are not in the Main menu, press              repeatedly until you get there.   NC    MAIN MENU         1
                                                                                             PARAMETERS
                                                                                             TIME & DATE
                                                                                             DRIVE INFO
                                                                                                     00:00     SELECT

 2.    Ensure that the drive is disconnected from the mains (AC power source).               DRV   MAIN MENU         1
       Insert the programming tip in the FlashDrop connection of the drive. Depending        PARAMETERS
       on the drive type, the connection is located on the front of the drive or in the      TIME & DATE
       control panel recess.                                                                 DRIVE INFO
                                                                                                     00:00     SELECT
       The top left corner of the FlashDrop display shows now DRV indicating that the
       FlashDrop is connected to a drive.

 3.    Go to the Drive Info mode by selecting DRIVE INFO on the menu with keys               DRV   DRIVE INFO
              and        , and pressing
                                        SELECT
                                              . The display shows the following              DRIVE TYPE:
                                                                                              ACS350
       information about the drive:                                                          PARAMETER TABLE:
                                                                                              241A hex
       DRIVE TYPE:                 type of the drive                                         DRIVE RATING:
       PARAMETER TABLE:            parameter table version, which must match the              EXIT   00:00
                                   version of the sets that are downloaded to the            DRV   DRIVE INFO
                                                                                              2A41 hex
                                   drive.                                                    FIRMWARE:
       DRIVE RATING:               rating of the drive. See Drive ratings table on page       241A hex
                                                                                             AREA:
                                   57 for more information.                                   EUR
       FIRMWARE:                   firmware version of the drive                              EXIT   00:00
       AREA:                       EUR or US, selects appropriate defaults and units
       You can scroll the information with keys              and         .
                                                EXIT
 4.    Return to the Main menu by pressing             .                                     DRV   MAIN MENU         1
                                                                                             PARAMETERS
                                                                                             TIME & DATE
                                                                                             DRIVE INFO
                                                                                                     00:00     SELECT

                                                                                                              Operation
28

             How to download templates from the Internet
                   If the FlashDrop and DrivePM do not have suitable templates for the drive where you
                   intend to download the parameter set (see section Checking the properties and
                   compatibility on page 24), you have to download the correct templates from the
                   Internet with DrivePM.
 Step     Action

     1.   Go to the FlashDrop product page with your Internet
          Browser:
          • Go to the site http://www.abb.com with your Internet
            browser
          • Select Our offerings: ABB Product Guide
          -> Motors, Drives and Power Electronics: Drives
          -> Low Voltage AC Drives: either Component drives or
          General Machinery drives or Standard drives
          • Select FlashDrop under the Links title
          Or select File menu -> Download Templates from
          ABB… in DrivePM tool.

     2.   Download the template package to the PC where you are running the DrivePM, in folder Program Files /
          DriveWare / DrivePM.

     3.   Extract the package.
          The DrivePM templates are now visible in the DrivePM PC tool. Download next the FlashDrop base unit
          templates to the FlashDrop, as instructed in steps 4. and 5.

     4.   Remove the control panel from the FlashDrop. Connect the Flash Drop base unit to the PC with the provided
          data cable OPCA-02 by plugging it to the control panel / PC connection in the control panel recess of the
          FlashDrop base unit and to the COM port of the PC.

     5.   Download the FlashDrop base unit templates from the DrivePM to the FlashDrop:
          • Select the Download FlashDrop Template option from the FlashDrop menu. The FlashDrop Template
            Download dialog box is displayed.
          • Select a FlashDrop template by clicking Browse under Source.
          • Select the destination file set of the connected FlashDrop device from the FlashDrop Template Location drop-
            down list under Destination.
          • Click OK.

Operation
                                                                                     29

Parameters mode
   In the Parameters mode, you can:
   • download a parameter set to a drive
   • initialize (create) a parameter set
   • upload a parameter set from the drive
   • view the header information of a parameter set
   • edit a parameter set
      • edit values of parameters for the active parameter set
      • edit values of parameters for the user sets (user set1-3 and override set)
      • view and edit values of changed parameters in the set
      • edit the visibilities of parameters in the set
      • edit the visibilities of whole parameter groups in the set
   • clear (delete) a parameter set.

                                                                              Operation
30

             How to initialize (create) a parameter set
                     Create the parameter set by using a template compatible with the drive. See
                     Checking the properties and compatibility, page 24. See also How to view
                     information about the drive connected to the FlashDrop, page 27 and How to
                     download templates from the Internet, page 28.
 Step     Action                                                                                         Display
                                                   EXIT
     1.   If you are not in the Main menu, press          repeatedly until you get there.         NC    MAIN MENU       1
                                                                         

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