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Модуль адаптера Modbus FMBA-01 для приводов ABB — Технічний документ

Вид документаТехнічний документ
ВиробникABB
Код документаFMBA-01-Modbus-Adapter_3AFE68586704
Сторінок22
Мова документаанглійська
Розмір файлу0.3 МБ

О чём документ

Руководство пользователя модуля FMBA-01 — опционального адаптера, подключающего частотный преобразователь ABB к сети RS-485 (протокол Modbus). Документ описывает меры безопасности, механический и электрический монтаж, настройку терминирования шины и диагностику по светодиодам. Предназначен для специалистов по вводу в эксплуатацию и обслуживанию приводов.

Ключевые характеристики

Параметр Значение
Степень защиты IP20
Питание +3.3 В ±5 %, макс. 150 мА (от привода)
Интерфейс RS-485, асинхронный полудуплекс
Скорость передачи 5 Мбит/с макс.
Топология Магистраль с допустимыми отводами
Среда передачи Экранированная витая пара, импеданс 100…150 Ом
Терминирование 120 Ом, встроенное, включается джампером J1
Совместимость Все устройства, соответствующие RS-485
Гальваническая развязка Между приводом и сетью RS-485
Индикация 3 зелёных LED (HOST, RXD, TXD)
Разъёмы X2 — 20-контактный к приводу; X1 — 4-контактный винтовой к шине; J1 — 6-контактный блок джамперов
Ресурс Оценочно мин. 100 000 ч
EMC EN 50081-2 и EN 50082-2
Материалы UL/CSA-approved

Что внутри документа

  • Инструкции по безопасности — общие требования при работе с приводом (заземление, разряд конденсаторов промежуточной цепи 5 минут).
  • Введение — целевая аудитория, содержание руководства, используемые термины.
  • Обзор — описание стандарта RS-485, назначение модуля FMBA-01, проверка комплектации.
  • Механический монтаж — установка модуля в слот опций платы управления двигателем, крепление винтом (обеспечивает заземление экрана).
  • Электрический монтаж — прокладка кабелей, подключение RS-485 к разъёму X1, настройка терминирования шины.
  • Технические данные — габариты, разъёмы, питание, параметры линии RS-485.
  • Диагностика — расшифровка индикации трёх светодиодов HOST, RXD, TXD.

Быстрый старт

  1. Отключить питание привода, подождать 5 минут до разряда конденсаторов промежуточной цепи; отключить опасные напряжения внешних цепей управления.
  2. Вставить модуль в предназначенный слот опций на плате управления двигателем; соединение сигналов и питания происходит автоматически через 20-контактный разъём.
  3. Закрепить модуль винтом — правильная установка винта обязательна для выполнения требований EMC и корректной работы модуля.
  4. Подключить кабель RS-485 к разъёму X1: контакт 1 — SHLD (экран), 2 — DATA_B, 3 — DATA_A, 4 — GND_B.
  5. Джампером J1 включить терминирование (120 Ом) только на устройствах на концах шины, на остальных — выключить.
  6. Прокладывать шинные кабели как можно дальше от моторных кабелей, избегать параллельных трасс.

Частые вопросы

К каким приводам подходит FMBA-01?
Модуль совместим со всеми станциями, соответствующими стандарту RS-485, и устанавливается в слот опций на плате управления двигателем привода ABB (варианты размещения см. в документации конкретного привода).
Нужно ли внешнее питание для модуля?
Нет, модуль питается от привода: +3.3 В ±5 %, максимум 150 мА.
Как включить терминирование шины?
Встроенное терминирование 120 Ом активируется джампером на блоке J1. Его включают на устройствах, находящихся на концах шины, и отключают на остальных.
Что означают светодиоды на модуле?
HOST (зелёный) — модуль запитан; RXD (мигает) — модуль принимает данные из шины (независимо от адресации); TXD (мигает) — модуль передаёт данные в шину.
Какой кабель использовать для RS-485?
Экранированную витую пару с волновым сопротивлением 100…150 Ом; экран и провод заземления следует подключить, чтобы синфазное напряжение между устройствами не выходило за пределы −5…+12 В.
Какой протокол используется?
Протокол зависит от применяемого приложения; как правило, это Modbus.

Текст документа

ABB Drives

User’s Manual
Modbus Adapter Module
FMBA-01
                    Modbus Adapter Module
                                FMBA-01

                                  User’s Manual

                                3AFE68586704 REV A EN

                                  EFFECTIVE: 27.06.2005

 2005 ABB Oy. All Rights Reserved.
                                                                                 5

Safety instructions

Overview
           This chapter states the general safety instructions that must be
           followed when installing and operating the FMBA-01 Modbus
           Adapter module.
           The material in this chapter must be studied before attempting any
           work on, or with, the unit.
           In addition to the safety instructions given below, read the
           complete safety instructions of the specific drive you are working
           on.

General safety instructions
           WARNING! All electrical installation and maintenance work on the
           drive should be carried out by qualified electricians.
           The drive and adjoining equipment must be properly earthed.
           Do not attempt any work on a powered drive. After switching off
           the mains, always allow the intermediate circuit capacitors 5
           minutes to discharge before working on the frequency converter,
           the motor or the motor cable. It is good practice to check (with a
           voltage indicating instrument) that the drive is in fact discharged
           before beginning work.
           The motor cable terminals of the drive are at a dangerously high
           voltage when mains power is applied, regardless of motor
           operation.
           There can be dangerous voltages inside the drive from external
           control circuits even when the drive mains power is shut off.
           Exercise appropriate care when working on the unit. Neglecting
           these instructions can cause physical injury or death.

                                                             Safety instructions
6

Safety instructions
                                                                                                                7

Table of contents

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
What this manual contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Terms used in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
RS-485 standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
The FMBA-01 Modbus Adapter module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
  Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
  Delivery check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
RS-485 connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Bus termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

                                                                                          Table of contents
8

Technical data and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
FMBA-01 Modbus Adapter module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
RS-485 link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
LED indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Table of contents
                                                                               9

Introduction

Intended audience
           The manual is intended for the people who are responsible for
           commissioning and using an FMBA-01 Modbus Adapter module.
           The reader is expected to have a basic knowledge of electrical
           fundamentals, electrical wiring practices and how to operate the
           drive.

Before you start
           It is assumed that the drive is installed and ready to operate before
           starting the installation of the extension module.
           In addition to conventional installation tools, have the drive
           manuals available during the installation as they contain important
           information not included in this manual. The drive manuals are
           referred to at various points of this document.

What this manual contains
           This manual contains information on the wiring, configuration and
           use of the FMBA-01 Modbus Adapter module.
           Safety instructions are featured on the first few pages of this
           manual.
           Overview contains a short description of the RS-485 standard
           and the FMBA-01 Modbus Adapter module and a delivery
           checklist.
           Mechanical installation contains placing and mounting
           instructions for the module.
           Electrical installation contains wiring, bus termination and
           earthing instructions.

                                                                    Introduction
10

               Technical data and diagnostics contains information on physical
               dimensions and connectors of the module and the specification of
               the RS-485 link. It also explains how to trace faults with the status
               LEDs on the FMBA-01 Modbus Adapter module.

Terms used in this manual
          Communication Module
               Communication Module is a name for a device (e.g. a fieldbus
               adapter) through which the drive is connected to an external
               communication network (e.g. a fieldbus). The communication with
               the module is activated with a drive parameter.
          FMBA-01 Modbus Adapter module
               The FMBA-01 Modbus Adapter module is one of the optional
               fieldbus adapter modules available for ABB drives. The FMBA-01
               is a device through which an ABB drive is connected to a RS-485
               network.

Introduction
                                                                               11

Overview

Overview
           This chapter contains a short description of the RS-485 standard
           and the FMBA-01 Modbus Adapter module, and a delivery
           checklist.

RS-485 standard
           RS-485 is a serial interface standard for communication over a
           twisted-pair cable. Because the RS-485 signal transmission is
           differential, it provides better protection against noise and longer
           transmission distances than the RS-232. RS-485 is a half-duplex
           multi-drop network, which means that multiple devices may reside
           on line. Only one transmitter may be active at any given time.
           The RS-485 standard specifies only the electrical characteristics
           of the bus system. The communication protocol and
           communication speed depend on the used application. For
           example the electrical characteristics of the PROFIBUS and
           MODBUS are based on the RS-485 standard.
           The RS-485 transmission line consists of two wires, A and B. The
           signal transmission is based on the voltage difference between
           the wires. Minimum detected voltage difference is 200 mV. The
           potential difference between the two wires determines the logic
           state bit: when B is at higher voltage than A, the state is defined as
           bit 1 (data high) and when A is at higher voltage than B, the state
           is defined as bit 0 (data low).
           The common mode voltage between RS-485 network devices is
           limited to -5...+12 V. Ground wire and cable shield should be
           connected to prevent common mode voltage between the network
           devices from drifting outside the allowable limits.

                                                                        Overview
12

           RS-485 bus cable should be terminated with a 120 ohm resistor
           on both ends to prevent signal reflection. When no device on the
           network is transmitting, noise can be falsely interpreted as
           communication data. To avoid this, termination can be included
           with a fail-safe circuit (pull-up and pull-down resistors). The circuit
           forces the bus into a known idle state when no device is
           transmitting.

The FMBA-01 Modbus Adapter module
           The FMBA-01 Modbus Adapter module is an optional device for
           ABB drives which enables the connection of the drive to a RS-485
           network. The FMBA-01 provides galvanic isolation between the
           drive and RS-485 network and converts serial communication
           signals of the drive to RS-485 signal levels.
           The FMBA-01 has a built-in bus termination with fail-safe circuitry.
           The termination can be activated with a jumper.
           The adapter module is mounted into an option slot on the motor
           control board of the drive. See the drive documentation for module
           placement options.
               Construction of the RS-485 network and the FMBA-01

            Other                  ABB drive                    Other
           RS-485                                              RS-485
           device                                              device

                                           Diagnostic LEDs
                                           (See chapter LED indications)

                                           Termination jumper J1
                                           (See chapter Electrical installation)

                                           Bus connector X1
                                           (see chapter Electrical installation)

Overview
                                                              13

Compatibility
   The FMBA-01 Modbus Adapter module is compatible with all
   stations that comply with RS-485.

Delivery check
   The option package for the FMBA-01 Modbus Adapter module
   contains:
   • Modbus Adapter module, type FMBA-01
   • this manual.

                                                       Overview
14

Overview
                                                                                15

Mechanical installation

           WARNING! Follow the safety instructions given in this manual and
           the drive documentation.

Mounting
           The FMBA-01 Modbus Adapter module is to be inserted into its
           specific position in the drive. The module is held in place with
           plastic pins and one screw. The screw also provides the earthing
           of the fieldbus cable shield connected to the module.
           On installation of the module, the signal and power connection to
           the drive is automatically made through a 20-pin connector. (All
           drives do not use all the available signals so the connector on the
           drive may have fewer pins.)
           Mounting procedure:
           • Insert the module carefully into its position on the drive.
           • Fasten the screw.

           Note: Correct installation of the screw is essential for fulfilling the
           EMC requirements and for proper operation of the module.

                                                            Mechanical installation
16

Mechanical installation
                                                                                17

Electrical installation

Overview
           This chapter contains:
           • general cabling instructions
           • instructions for setting the bus termination
           • instructions for connecting the module to the RS-485 network.

           WARNING! Before installation, switch off the drive power supply.
           Wait five minutes to ensure that the capacitor bank of the drive is
           discharged. Switch off all dangerous voltages connected from
           external control circuits to the inputs and outputs of the drive.

General cabling instructions
           Arrange the bus cables as far away from the motor cables as
           possible. Avoid parallel runs. Use bushings at cable entries.

RS-485 connection
           RS-485 cable is connected to connector X1 on the FMBA-01
           Modbus Adapter module.

               X1                                 Description
                    1    SHLD    Bus cable shield. Connected internally to
  1   2    3   4                 GND_B via an RC filter and directly to
                                 CH_GND (chassis).
                    2   DATA_B Data positive
                    3   DATA_A Data negative
                    4   GND_B    Isolated signal ground

                                                            Electrical installation
18

Bus termination
                Bus termination is required to prevent signal reflections from the
                bus cable ends. The FMBA-01 Modbus Adapter module is
                equipped with internal bus termination, which is configurable with
                jumper J1 pins. Termination should be activated on devices
                located at bus ends and deactivated on other devices. See the
                figure below.

                               RS-485 bus termination
        J1                     J1                       J1              J1

  Termination              Termination          Termination          Termination
   activated               deactivated          deactivated           activated

 RS-485 device            RS-485 device        RS-485 device        RS-485 device

      Term.                   Term.                 Term.                Term.
       ON                      OFF                      OFF              ON

Electrical installation
                                                                          19

Technical data and diagnostics

FMBA-01 Modbus Adapter module
          Enclosure:
                                                                  20.5
                                63
                                                        3.3       13

        74.4   65

                                                              5    21.3

          Mounting: Into the option slot on the drive
          Degree of protection: IP20
          Ambient conditions: The applicable ambient conditions specified
          for the drive in its manuals are in effect.
          Indicators: Three LEDs (HOST, RXD, TXD)
          Connectors:
          • 20-pin connector to drive (X2)
          • 4-pin detachable screw connector to bus (X1)
          • 6-pin jumper block for bus termination configuration (J1)
          Power supply:
          • +3.3 V ±5% max. 150 mA (supplied by the drive)

                                               Technical data and diagnostics
20

             General:
             • Estimated min. lifetime: 100 000 h
             • All materials UL/CSA-approved
             • Complies with EMC standards EN 50081-2 and EN 50082-2
             • Bus interface functionally isolated from drive

RS-485 link
             Compatible devices: All RS-485 compliant devices
             Medium: Shielded twisted pair cable, impedance 100 to 150 ohm
             • Termination: 120 ohms (built in the FMBA-01 Modbus Adapter
               module)
             Topology: Trunk line, drop lines allowed
             Transfer rate: 5 Mb/s max.
             Serial communication type: Asynchronous, half-duplex RS-485
             Protocol: Depends on the used application. Typically Modbus.

LED indications
             The FMBA-01 Modbus Adapter module is equipped with three
             green diagnostic LEDs. The LEDs are described below.
                  Name           Colour      Function
                     HOST          Green     The module is powered up.
                                             The module receives data from the
                                             bus. The LED blinks whether the
                      RXD         Blinking
                                             received data is address to the unit
                                             or not.
                      TXD         Blinking   The module sends data to the bus.

Technical data and diagnostics
                                                              3AFE68586704 REV A EN

                                                              EFFECTIVE: 27.06.2005

ABB Oy                            ABB Inc.
AC Drives                         Automation Technologies
P.O. Box 184                      Drives & Motors
FI-00381 HELSINKI                 16250 West Glendale Drive
FINLAND                           New Berlin, WI 53151
Telephone    +358 10 22 11        USA
Fax          +358 10 22 22681     Telephone    262 785-3200
Internet     http://www.abb.com                800-HELP-365
                                  Fax          262 780-5135

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