| Вид документа | Інструкція з експлуатації |
|---|---|
| Виробник | ABB |
| Код документа | ACS550-01_Instruction_manual |
| Сторінок | 326 |
| Мова документа | англійська |
| Розмір файлу | 4.2 МБ |
О чём документ
Официальное руководство пользователя (3AFE64804588, Rev H, 2014) на преобразователи частоты общего назначения ABB ACS550-01 (0.75…160 кВт) и ACS550-U1 (1…200 hp). Документ охватывает монтаж, подключение силовых и управляющих цепей, ввод в эксплуатацию, параметры, встроенную и внешнюю полевую шину, диагностику и технические данные. Предназначен для квалифицированного персонала, выполняющего установку, пусконаладку и обслуживание привода.
Ключевые характеристики
| Параметр | Значение |
|---|---|
| Мощность ACS550-01 | 0.75…160 кВт |
| Мощность ACS550-U1 | 1…200 hp |
| Напряжение питания | 208…240 В AC (код 2), 380…480 В AC (код 4), 500…600 В AC (код 6) |
| Совместимость с двигателем | 3-фазный асинхронный двигатель; номинальный ток в диапазоне 0.2…2.0 · I2hd; частота 10…500 Гц |
| Однофазное питание | Возможно для серии 208…240 В со снижением выходного тока на 50 % (подключение U1 и W1) |
| Степени защиты корпуса | IP21 / UL type 1 (стандарт), IP54 / UL type 12 (опция B055) |
| Аналоговые входы AI1/AI2 | 0…10 В (Ri = 312 кОм) или 0…20 мА (Ri = 100 Ом), разрешение 0.1 %, точность ±1 % |
| Опорное напряжение +10 В | 10 В ±2 %, макс. 10 мА (1 кОм < R < 10 кОм) |
| Аналоговые выходы AO1/AO2 | 0…20 мА (нагрузка < 500 Ом), точность ±3 % |
| Цифровые входы DI1…DI6 | Импеданс 1.5 кОм, максимальное напряжение 30 В; питание 24 В DC / 250 мА от X1-10 или внешний источник 12…24 В |
| Релейные выходы RO1…RO3 | Макс. 250 V AC / 30 V DC, 2 A; мин. 500 мВт (12 В, 10 мА) |
| Коммуникации | Встроенная полевая шина (Modbus, профили ABB); адаптеры RPBA-01 PROFIBUS DP, RDNA-01 DeviceNet, RCAN-01 CANopen, RETA-01/02 Ethernet, SREA-01, RECA-01 EtherCAT, REPL-01/02 POWERLINK, RCNA-01 ControlNet |
| Панели управления | Assistant Control Panel, Basic Control Panel (ACS-CP-C) |
| Совместимость прошивки | Версия 3.14e или новее (параметр 3301 FIRMWARE) |
| Крепёж по типоразмерам | R1…R4: M5 / #10; R5: M6 / 1/4 in; R6: M8 / 5/16 in |
| Моменты затяжки силовых клемм | R1, R2: 1.4 Н·м; R3: 2.5 Н·м; R4: 5.6 Н·м (PE: 2); R5: 15 Н·м; R6: 40 Н·м (PE: 8) |
| Момент затяжки контрольных клемм | 0.4 Н·м (0.3 lb·ft) |
Что внутри документа
- Инструкции по безопасности — электрическая безопасность, обслуживание, управление приводом и двигателем
- Установка — подготовка, выбор места, монтаж, схема потока установки
- Подключение — схемы силовых подключений, отключение внутреннего EMC-фильтра, таблица контрольных клемм X1, проверка изоляции, прокладка кабелей для IP21/IP54
- Пуск и ID Run — ограниченный пуск, управляемый Start-up Assistant, управление через I/O, идентификационный запуск двигателя
- Панели управления — Assistant Control Panel и Basic Control Panel
- Макросы приложений — ABB Standard, 3-wire, Alternate, Motor Potentiometer, Hand-Auto, PID Control, PFC, Torque Control
- Параметры — полный список и описания параметров
- Встроенная полевая шина (EFB) и адаптер полевой шины (FBA) — установка, настройка связи, диагностика
- Диагностика — дисплеи, устранение неисправностей и предупреждений
- Обслуживание и технические данные — интервалы обслуживания, замена вентиляторов, номиналы, КПД, размеры, степени защиты, условия окружающей среды, стандарты
Быстрый старт
- Изучите инструкции по безопасности; убедитесь, что питание отключено.
- Подготовьте место монтажа: вертикальный монтаж на ровной твёрдой поверхности, обеспечьте пространство для охлаждения.
- Снимите переднюю крышку и закрепите привод крепежом по типоразмеру (R1…R4 — M5/#10, R5 — M6/1/4 in, R6 — M8/5/16 in).
- Выполните подключение: силовой вход U1/V1/W1, заземление PE, двигатель U2/V2/W2, разделяйте цепи силовые, моторные, управления и торможения.
- Для IT-систем и corner-grounded TN систем отключите внутренний EMC-фильтр (винты EM1/EM3 или F1/F2).
- Проверьте монтаж по чек-листу (затяжка клемм, отсутствие посторонних предметов, отсутствие конденсаторов компенсации реактивной мощности в моторном кабеле).
- Установите крышку обратно и выполните пуск через панель управления (Start-up Assistant или ограниченный пуск).
Частые вопросы
- Можно ли использовать привод с однофазной сетью?
- Да, только для серии ACS550-X1-XXXX-2 (208…240 В) при снижении выходного тока на 50 %. Питание подключается на клеммы U1 и W1.
- Через сколько времени после отключения питания можно открывать привод?
- Не менее чем через 5 минут после отключения питания — чтобы промежуточная цепь (конденсаторы) разрядилась. Опасное напряжение присутствует на клеммах U1/V1/W1, U2/V2/W2 и, в зависимости от типоразмера, UDC+/UDC− или BRK+/BRK− даже при остановленном двигателе.
- Какие реле используются для торможения?
- Для типоразмеров R1 и R2 — клеммы BRK+, BRK− под тормозной резистор. Для R3…R6 — клеммы шины постоянного тока UDC+, UDC− с блоком торможения или чоппером и резистором (заказывается у ABB).
- Нужно ли отключать внутренний EMC-фильтр?
- Да, обязательно при установке на IT-системы (незаземлённые или с высокоомным заземлением > 30 Ом) и на corner-grounded TN системы — иначе система соединяется с потенциалом земли через конденсаторы фильтра, что опасно или повреждает привод. Отключение фильтра увеличивает кондуктивные помехи.
- Можно ли ремонтировать привод самостоятельно?
- Нет. ACS550-01/U1 не ремонтируется в полевых условиях — при неисправности обращайтесь к представителю ABB для замены.
- Какие цифровые входы нужны для пуска/останова?
- По умолчанию (в макросе ABB Standard) DI1 — старт/стоп, DI2 — направление вращения (fwd/rev). Назначения входов программируются и зависят от выбранного макроса приложения.
Текст документа
ACS550
User’s Manual
ACS550-01 Drives (0.75…160 kW)
ACS550-U1 Drives (1…200 hp)
List of related manuals
GENERAL MANUALS RPBA-01 PROFIBUS DP Adapter User's Manual
3AFE64504215 (English)
ACS550-01/U1 User's Manual (0.75…160 kW) / SREA-01 Ethernet Adapter User's Manual
3AUA0000042896 (English)
(1…200 hp)
3AFE64804588 (3AUA0000001418) (English) Typical contents
Flange Mounting Instructions • Safety
• Installation
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AC8-FLNGMT-R5 1 R5 ACS800-
AC8-FLNGMT-R6 1 R6 PNTG01U-EN Guide for Capacitor Reforming in ACS50, ACS55,
1. Not available for ACS550-01 series ACS150, ACS310, ACS350, ACS355, ACS550, ACH550
Kit, IP54 / UL type 12 Frame size Code (English) and R1-R4 OINT-/SINT-boards
3AFE68735190 (English)
FMK-B-R1 R1 100000990
FMK-B-R2 R2 100000992
FMK-B-R3 R3 100000994 ACS550-01 manuals
FMK-B-R4 R4 100000996
OPTION MANUALS
(delivered with optional equipment)
MFDT-01 FlashDrop User's Manual
3AFE68591074 (English)
OHDI-01 115/230 V Digital Input Module User's Manual
3AUA0000003101 (English)
OREL-01 Relay Output Extension Module User's
Manual
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Module User’s Manual
3AUA0000001938 (English)
RCAN-01 CANopen Adapter User's Manual
3AFE64504231 (English) CANopen is a registered trademark of CAN in Automation
e.V.
RCNA-01 ControlNet Adapter User's Manual
3AFE64506005 (English) ControlNet™ is a trademark of ODVA™.
RDNA-01 DeviceNet Adapter User's Manual DeviceNet™ is a trademark of ODVA™.
3AFE64504223 (English) DRIVECOM is a registered trademark of DRIVECOM User
RECA-01 EtherCAT Adapter Module User's Manual Group e.V.
3AUA0000043520 (English) EtherCAT® is registered trademark and patented
REPL-01 Ethernet POWERLINK Adapter Module technology, licensed by Beckhoff Automation GmbH,
User's Manual Germany.
3AUA0000052289 (English)
EtherNet/IP™ is a trademark of ODVA™.
REPL-02 Ethernet POWERLINK Adapter Module
User's Manual ETHERNET POWERLINK is a trademark of Bernecker +
Rainer Industrie-ElektronikGes.m.b.H.
3AUA0000090411 (English)
Modbus and Modbus/TCP are registered trademarks of
RETA-01 Ethernet Adapter Module User's Manual
3AFE64539736 (English) Schneider Automation Inc.
RETA-02 Ethernet Adapter Module User's Manual PROFIBUS, PROFIBUS DP and PROFINET IO are
3AFE68895383 (English) registered trademarks of Profibus International.
ACS550-01/U1 Drives
0.75…160 kW
1…200 hp
User’s Manual
3AFE64804588 (3AUA0000001418) Rev H
EN
EFFECTIVE: 2014-07-04
SUPERSEDES: 3AFE64804588 (3AUA0000001418) Rev G 2009-07-07
2014 ABB Oy. All Rights Reserved.
ACS550-01/U1 User’s Manual 5
Safety instructions
Use of warnings and notes
There are two types of safety instructions throughout this manual:
• Notes draw attention to a particular condition or fact, or give information on a
subject.
• Warnings caution you about conditions which can result in serious injury or death
and/or damage to the equipment. They also tell you how to avoid the danger. The
warning symbols are used as follows:
Electricity warning warns of hazards from electricity which can cause physical
injury and/or damage to the equipment.
General warning warns about conditions, other than those caused by electricity,
which can result in physical injury and/or damage to the equipment.
General safety
WARNING! Obey these instructions. If you ignore them, injury or death, or damage
to the equipment can occur.
• Use safety shoes to avoid foot injury.
• Handle the drive carefully.
• Beware of hot surfaces. Some parts, such as heatsinks, remain hot for a while
after disconnection of the electrical supply. See chapter Technical data on page
277.
• Keep the drive in its package or protect it otherwise from dust and burr from
drilling and grinding until you install it. Protect also the installed drive against dust
and burr. Electrically conductive debris inside the drive can cause damage or
malfunction.
Electrical safety
WARNING! The ACS550 adjustable speed AC drive should ONLY be installed by a
qualified electrician.
WARNING! Even when the motor is stopped, dangerous voltage is present at the
power circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the frame
size, UDC+ and UDC-, or BRK+ and BRK-.
Safety instructions
6 ACS550-01/U1 User’s Manual
WARNING! Dangerous voltage is present when input power is connected. After
disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit
capacitors discharge) before removing the cover.
WARNING! Even when power is switched off from the input terminals of the
ACS550, there may be dangerous voltage (from external sources) on the terminals
of the relay outputs RO1…RO3.
WARNING! When the control terminals of two or more drives are connected in
parallel, the auxiliary voltage for these control connections must be taken from a
single source which can either be one of the drives or an external supply.
WARNING! If you install the drive on an IT system (an ungrounded power system or
a high-resistance-grounded [over 30 ohms] power system), disconnect the internal
EMC filter, otherwise the system will be connected to ground potential through the
EMC filter capacitors. This can cause danger or damage the drive.
If you install the drive on a corner-grounded TN system, disconnect the internal EMC
filter, otherwise the system will be connected to ground potential through the EMC
filter capacitors. This will damage the drive.
Note: Disconnecting the internal EMC filter increases the conducted emission and
reduces the drive EMC compatibility considerably.
See section Disconnecting the internal EMC filter on page 27. Also see sections IT
systems on page 286 and Corner-grounded TN systems on page 285.
WARNING! Do not attempt to install or remove EM1, EM3, F1 or F2 screws while
power is applied to the drive’s input terminals.
Maintenance
WARNING! The ACS550-01/U1 is not field repairable. Never attempt to repair a
malfunctioning drive; contact your local ABB representative for replacement.
Safety instructions
ACS550-01/U1 User’s Manual 7
Control of the drive and motor
WARNING! Do not control the motor with the disconnecting device (disconnecting
means); instead, use the control panel start and stop keys and , or
commands via the I/O board of the drive. The maximum allowed number of charging
cycles of the DC capacitors (i.e. power-ups by applying power) is five in ten minutes.
WARNING! The ACS550 will start up automatically after an input voltage interruption
if the external run command is on.
Note: For more technical information, contact your local ABB representative.
Safety instructions
8 ACS550-01/U1 User’s Manual
Safety instructions
ACS550-01/U1 User’s Manual 9
Table of contents
List of related manuals
Safety instructions
Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control of the drive and motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table of contents
Contents of this manual
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation
Installation flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Start-up, control with I/O and ID Run
How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . 44
How to perform the ID Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Control panels
About control panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Assistant Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Basic Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Application macros
ABB Standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3-wire macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Motor Potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Hand-Auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
PID Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
PFC macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Torque Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Connection examples of two-wire and three-wire sensors . . . . . . . . . . . . . . . . 86
Connection for obtaining 0…10 V from analog outputs . . . . . . . . . . . . . . . . . . 87
User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Table of contents
10 ACS550-01/U1 User’s Manual
Macro default values for parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Parameters
Complete parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Complete parameter descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Embedded fieldbus
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Mechanical and electrical installation – EFB . . . . . . . . . . . . . . . . . . . . . . . . . 204
Communication set-up – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Activate drive control functions – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Feedback from the drive – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Diagnostics – EFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Modbus protocol technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
ABB control profiles technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Fieldbus adapter
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Mechanical and electrical installation – FBA . . . . . . . . . . . . . . . . . . . . . . . . . 240
Communication set-up – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Activate drive control functions – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Feedback from the drive – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Diagnostics – FBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
ABB Drives profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Generic profile technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Diagnostics
Diagnostic displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Correcting faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Correcting alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Maintenance
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Main fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Internal enclosure fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Technical data
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Input power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Brake components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Losses, cooling data and noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Table of contents
ACS550-01/U1 User’s Manual 11
Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Degrees of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
IEC/EN 61800-3:2004 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Compliance with the IEC/EN 61800-3:2004 +A1:2012 . . . . . . . . . . . . . . . . . 311
Index
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . 325
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Table of contents
12 ACS550-01/U1 User’s Manual
Table of contents
ACS550-01/U1 User’s Manual 13
Contents of this manual
Compatibility
This manual covers ACS550-01/U1 drives. The manual is compatible with the
ACS550-01/U1 drive firmware version 3.14e or later. See parameter 3301
FIRMWARE on page 155.
Intended use
The ACS550-01/U1 is a general purpose drive. The macros should only be applied
to the applications defined in the respective section.
Intended audience
This manual is intended for personnel who install, commission, operate and service
the drive. Read the manual before working on the drive. The reader is expected to
know the fundamentals of electricity, wiring, electrical components and electrical
schematic symbols.
Contents of this manual
14 ACS550-01/U1 User’s Manual
Contents of this manual
ACS550-01/U1 User’s Manual 15
Installation
Study these installation instructions carefully before proceeding. Failure to observe
the warnings and instructions may cause a malfunction or personal hazard.
WARNING! Before you begin read chapter Safety instructions on page 5.
Note: The installation must always be designed and made according to applicable
local laws and regulations. ABB does not assume any liability whatsoever for any
installation which breaches the local laws and/or other regulations. Furthermore, if
the recommendations given by ABB are not followed, the drive may experience
problems that the warranty does not cover.
Installation flow chart
The installation of the ACS550 adjustable speed AC drive follows the outline below.
The steps must be carried out in the order shown. At the right of each step are
references to the detailed information needed for the correct installation of the drive.
Task See
PREPARE for installation Preparing for installation on page 16
PREPARE the mounting location Prepare the mounting location on page 20
REMOVE the front cover Remove the front cover on page 21
MOUNT the drive Mount the drive on page 22
INSTALL wiring Wiring overview on page 23 and
Check the insulation of the assembly on page 30
CHECK installation Check installation on page 35
REINSTALL the cover Reinstall the cover on page 36
START-UP How to start up the drive on page 37
Installation
16 ACS550-01/U1 User’s Manual
Preparing for installation
Lifting the drive
Lift the drive only by the metal
chassis.
Unpacking the drive
1. Unpack the drive.
2. Check for any damage and
notify the shipper immediately
if damaged components are
found. IP2040
3. Check the contents against
the order and the shipping label to verify that all parts have been received.
Drive identification
Drive labels
To determine the type of drive you are installing, refer to either:
• serial number label attached on upper part of the choke plate between the
mounting holes, or
Type designation
Serial number
• type designation label attached on the heat sink – on the right side of the drive
cover. Two examples of the type designation label are given below.
Serial number
Type designation
Serial number
Type designation
Installation
ACS550-01/U1 User’s Manual 17
The labels contain information on the Type designation (page 17), Ratings and frame
size (page 17), Serial number (page 17), degree of protection (see also Degrees of
protection on page 306) and valid markings (see also Markings on page 309).
Type designation
Use the following chart to interpret the type designation found on both the type
designation and the serial number label.
ACS550-01-08A8-4+J404+…
AC, Standard Drive – 550 product series
Construction (region specific)
01 = Setup and parts specific to IEC installation and compliance
U1 = Setup and parts specific to US installation and NEMA compliance
Output current rating
e.g. 08A8 = 8.8 A, see section Ratings on page 277 for details
Voltage rating
2 = 208…240 V AC
4 = 380…480 V AC
6 = 500…600 V AC
Options
Examples of options:
B055 = IP54 / UL type 12 (no specification = IP21 / UL type 1).
UL type 12 is not available for type ACS550-01-290A-4.
0J400 = No control panel
J404 = ACS-CP-C Basic Control Panel
L511 = OREL-01 Relay output extension
K451 = RDNA-01 DeviceNet
K454 = RPBA-01 PROFIBUS DP
Ratings and frame size
The chart in section Ratings on page 277 lists technical specifications and identifies
the drive’s frame size – significant, since some instructions in this document vary,
depending on the drive’s frame size. To read the ratings table, you need the “Output
current rating” entry from the type designation. Also, when using the ratings table,
note that the table is broken into sections based on the drive’s “Voltage rating”.
Serial number
The format of the drive serial number shown on the labels is described below.
Serial number is of format CYYWWXXXXX, where
C: Country of manufacture
YY: Year of manufacture
WW: Week of manufacture; 01, 02, 03, … for week 1, week 2, week 3, …
XXXXX: Integer starting every week from 00001.
Installation
18 ACS550-01/U1 User’s Manual
Motor compatibility
The motor, drive and supply power must be compatible:
Motor
Verify Reference
specification
Motor type 3-phase induction motor –
Nominal current Motor value is within this • Type designation label on drive, entry for
range: 0.2…2.0 · I2hd Output I2hd, or
(I2hd = drive heavy duty • Type designation on drive and rating table in
current) chapter Technical data on page 277.
Nominal frequency 10…500 Hz –
Voltage range Motor is compatible with 208…240 V (for ACS550-X1-XXXX-2) or
the ACS550 voltage range. 380…480 V (for ACS550-X1-XXXX-4) or
500…600 V (for ACS550-U1-XXXX-6)
Insulation 500…600 V drives: Either For ACS550-U1-XXXX-6
the motor complies with
NEMA MG1 Part 31, or a
du/dt filter is used between
the motor and drive.
Tools required
To install the ACS550 you need the following:
• screwdrivers (as appropriate for the mounting hardware used)
• wire stripper
• tape measure
• drill
• for installations involving ACS550-U1, frame sizes R5 or R6 and IP54 / UL type
12 enclosures: punch for creating conduit mounting holes
• for installations involving ACS550-U1, frame size R6: appropriate crimping tool
for power cable lugs. See section Power terminal considerations – R6 frame size
on page 287.
• mounting hardware: screws or nuts and bolts, four each. The type of hardware
depends on the mounting surface and the frame size. For the dimensions and
weights of the frames, see Dimensions and weights on page 303.
Frame size Mounting hardware
R1…R4 M5 #10
R5 M6 1/4 in
R6 M8 5/16 in
Suitable environment and enclosure
Confirm that the site meets the environmental requirements. To prevent damage
prior to installation, store and transport the drive according to the environmental
requirements specified for storage and transportation. See section Ambient
conditions on page 307.
Installation
ACS550-01/U1 User’s Manual 19
Confirm that the enclosure is appropriate, based on the site contamination level:
• IP21 / UL type 1 enclosure: The site must be free of airborne dust, corrosive
gases or liquids, and conductive contaminants such as dripping water,
condensation, carbon dust and metallic particles.
• IP54 / UL type 12 enclosure: This enclosure provides protection from airborne
dust and light sprays or splashing water from all directions.
• If, for some reason, an IP21 drive needs to be installed without the conduit box or
cover, or an IP54 drive without the conduit plate or hood, see the note in chapter
Technical data, page 310.
Suitable mounting location
Confirm that the mounting location meets the following constraints:
• The drive must be mounted vertically on a smooth, solid surface, and in a suitable
environment as defined above. For horizontal installation, contact your local ABB
representative for more information.
• The minimum space requirements for the drive are the outside dimensions (see
section Outside dimensions on page 304), plus air flow space around the drive
(see section Losses, cooling data and noise on page 301).
• The distance between the motor and the drive is limited by the maximum motor
cable length. See section Motor connection specifications on page 289.
• The mounting site must support the drive’s modest weight. See section Weight on
page 306.
Installation
20 ACS550-01/U1 User’s Manual
Installing the drive
WARNING! Before installing the ACS550, ensure the input power supply to the drive
is off.
For flange mounting (mounting the drive in a cooling air duct), see the appropriate
Flange Mounting Instructions:
IP21 / UL type 1 IP54 / UL type 12
Frame size
Kit Code (English) Kit Code (English)
R1 FMK-A-R1 100000982 FMK-B-R1 100000990
R2 FMK-A-R2 100000984 FMK-B-R2 100000992
R3 FMK-A-R3 100000986 FMK-B-R3 100000994
R4 FMK-A-R4 100000988 FMK-B-R4 100000996
R5 AC8-FLNGMT-R5 1 ACS800-PNTG01U- - -
EN
R6 AC8-FLNGMT-R6 1 - -
1. Not available in ACS550-01 series.
Prepare the mounting location
The ACS550 should only be mounted where all of the
requirements defined in section Preparing for installation
on page 16 are met.
1. Mark the position of the mounting holes with the help of 1
the mounting template provided with the drive. X0002
2. Drill the holes.
Note: Frame sizes R3 and R4 have four holes along the top. Use only two. If
possible, use the two outside holes (to allow room to remove the fan for
maintenance).
Note: ACS400 drives can be replaced using the original mounting holes. For R1 and
R2 frame sizes, the mounting holes are identical. For R3 and R4 frame sizes, the
inside mounting holes on the top of ACS550 drives match ACS400 mounts.
Installation
ACS550-01/U1 User’s Manual 21
Remove the front cover
3
IP21 / UL type 1
1. Remove the control panel, if attached.
2
2. Loosen the captive screw at the top.
3. Pull near the top to remove the cover.
1
IP2000
IP54 / UL type 12 R6 R1…R5
1. If hood is present: Remove screws
(2) holding hood in place. 1
2
1
2. If hood is present: Slide hood up and
off of the cover.
3. Loosen the captive screws around
the edge of the cover.
4. Remove the cover.
3
4
FM
Installation
22 ACS550-01/U1 User’s Manual
Mount the drive 1
IP21 / UL type 1
1. Position the ACS550 onto the mounting screws or
bolts and securely tighten in all four corners.
Note: Lift the ACS550 by its metal chassis (frame
size R6 by the lifting holes on both sides at the top).
2
2. Non-English speaking locations: Add a warning
sticker in the appropriate language over the existing
warning on the top of the module. IP2002
IP54 / UL type 12
For the IP54 / UL type 12 enclosures, rubber plugs are required in the holes
provided for access to the drive mounting slots.
1. As required for access, remove the rubber plugs. 3
Push plugs out from the back of the drive.
2. R5 & R6: Align the sheet metal hood (not shown) in
front of the drive’s top mounting holes. (Attach as
part of next step.) 1, 4
3. Position the ACS550 onto the mounting screws or
bolts and securely tighten in all four corners.
5
Note: Lift the ACS550 by its metal chassis (frame
size R6 by the lifting holes on both sides at the top).
4. Reinstall the rubber plugs. FM
5. Non-English speaking locations: Add a warning sticker in the appropriate language
over the existing warning on the top of the module.
Installation
ACS550-01/U1 User’s Manual 23
Wiring overview
Conduit/Gland kit
Wiring drives with the IP21 / UL type 1 enclosure requires a conduit/gland kit with the
following items:
• conduit/gland box
• five (5) cable clamps (ACS550-01 only)
• screws
• cover.
The kit is included with IP21 / UL type 1 enclosures.
Wiring requirements
WARNING! Ensure the motor is compatible for use with the ACS550. The drive must
be installed by a competent person in accordance with the considerations defined in
section Preparing for installation on page 16. If in doubt, contact your local ABB
representative.
As you install the wiring, observe the following:
• There are four sets of wiring instructions – one set for each combination of drive
enclosure type (IP21 / UL type and IP54 / UL type 12) and wiring type (conduit or
cable). Be sure to select the appropriate procedure.
• Determine electro-magnetic compliance (EMC) requirements per local codes.
See section Motor cable requirements for CE & C-Tick compliance on page 293.
In general:
– Follow local codes for cable size.
– Keep these four classes of wiring separated: input power wiring, motor wiring,
control/communications wiring and braking unit wiring.
• When installing input power and motor wiring, refer to the following, as
appropriate:
Terminal Description Specifications and notes
U1, V1, W11 3-phase power supply input Input power connections on page 281
PE Protective Ground Ground connections on page 285
U2, V2, W2 Power output to motor Motor connections on page 289
1 The ACS550 -x1-xxxx-2 (208…240 V series) can be used with a single phase supply, if output
current is derated by 50%. For single phase supply voltage, connect power at U1 and W1.
• To locate input power and motor connection terminals, see section Power
connection diagrams on page 25. For specifications on power terminals, see
section Drive’s power connection terminals on page 286.
• For corner-grounded TN systems, see section Corner-grounded TN systems on
page 285.
• For IT systems, see section IT systems on page 286.
Installation
24 ACS550-01/U1 User’s Manual
• For frame size R6, see section Power terminal considerations – R6 frame size on
page 287 to install the appropriate cable lugs.
• For drives using braking (optional), refer to the following, as appropriate:
Frame size Terminal Description Braking accessory
R1, R2 BRK+, BRK- Braking resistor Braking resistor. See section Brake
components on page 295.
R3, R4, R5, R6 UDC+, UDC- DC bus Contact your ABB representative to
order either:
• braking unit or
• chopper and resistor
• When installing control wiring, refer to the following chapters or sections, as
appropriate:
– Control terminals table on page 28
– Control connections on page 299
– Application macros on page 77
– Complete parameter descriptions on page 106
– Embedded fieldbus on page 203
– Fieldbus adapter on page 237.
Installation
ACS550-01/U1 User’s Manual 25
Power connection diagrams
The following diagram shows the terminal layout for frame size R3, which, in
general, applies to frame sizes R1…R6, except for the R5/R6 power and ground
terminals.
J1 – DIP switches for analog inputs (two types can be used)
J1 J1 Diagram shows the R3 frame.
ON AI1: (in voltage position) Other frames have similar layouts.
1 2 ON
AI2: (in current position)
ON
Panel connector
X1 – Analog inputs and outputs
(and 10 V ref. voltage output)
FlashDrop option
X1 – Digital inputs
(and 24 V aux. voltage output) Power LED (green)
Fault LED (red)
X1 – Relay outputs
J2 – DIP switch
for RS485 termination Optional module 1
J2 J2 X1 – Communications
(RS485)
ON
ON
Optional module 2
off position on position
Power input Power output to motor
(U1, V1, W1) (U2, V2, W2)
Frame sizes
R5/R6 differ.
See EM3
next page. EM1
GND
PE
3AUA0000001571
Optional braking
Frame Terminal
Brake options
size labels
R1, R2 BRK+, BRK- Brake resistor
R3, R4 UDC+, UDC- • Braking unit
• Chopper and resistor
WARNING! To avoid danger, or damage to the drive, on IT systems and corner-
grounded TN systems, see section Disconnecting the internal EMC filter on page 27.
Installation
26 ACS550-01/U1 User’s Manual
The following diagram shows the power and ground terminal layout for frame sizes
R5 and R6end
R5 R6
F2
F1
F2
PE GND
X0011
GND
Power input Power output to motor
(U1, V1, W1) (U2, V2, W2) F1
Optional braking
Frame Terminal
Brake options
size labels
R5, R6 UDC+, UDC- • Braking unit
• Chopper and resistor
X0013
PE GND
Power input Power output to motor
(U1, V1, W1) (U2, V2, W2)
WARNING! To avoid danger, or damage to the drive, on IT systems and corner-
grounded TN systems, see section Disconnecting the internal EMC filter on page 27.
Installation
ACS550-01/U1 User’s Manual 27
Disconnecting the internal EMC filter
On certain types of systems, you must disconnect the internal EMC filter, otherwise
the system will be connected to ground potential through the EMC filter capacitors,
which might cause danger, or damage the drive.
Note: Disconnecting the internal EMC filter increases the conducted emission and
reduces the drive EMC compatibility considerably.
The following table shows the installation rules for the EMC filter screws in order to
connect or disconnect the filter, depending on the system type and the frame size.
For more information on the different system types, see IT systems on page 286 and
Corner-grounded TN systems on page 285.
The locations of screws EM1 and EM3 are shown in the diagram on page 25. The
locations of screws F1 and F2 are shown in the diagram on page 26.
Symmetrically IT systems (ungrounded
Frame Corner-grounded
Screw grounded TN systems or high-resistance-
sizes TN systems
(TN-S systems) grounded [> 30 ohm])
EM1 x x
R1…R3
EM31 x
EM1 x x –
R4 1
EM3 x – –
F1 x x –
R5…R6
F2 x x –
x = Install the screw. (EMC filter will be connected.)
= Replace the screw with the provided polyamide screw. (EMC filter will be disconnected.)
– = Remove the screw. (EMC filter will be disconnected.)
1 ACS550-U1 drives are shipped with screw EM3 already removed.
Installation
28 ACS550-01/U1 User’s Manual
Control terminals table
The following provides information for connecting control wiring at X1 on the drive.
X1 Hardware description
1 SCR Terminal for signal cable shield (screen). (Connected internally to chassis ground.)
2 AI1 Analog input channel 1, programmable. Default2 = frequency reference. Resolution
0.1%, accuracy ±1%.
Two different DIP switch types can be used.
J1: AI1 OFF: 0…10 V (Ri = 312 kohm) ON
ON ON
1
J1: AI1 ON: 0…20 mA (Ri = 100 ohm) ON 1
3 AGND Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).
Analog I/O
4 +10 V Potentiometer reference source: 10 V ±2%, max. 10 mA (1 kohm < R < 10 kohm).
5 AI2 Analog input channel 2, programmable. Default2 = not used. Resolution 0.1%,
accuracy ±1%.
Two different DIP switch types can be used.
J1: AI2 OFF: 0…10 V (Ri = 312 kohm) ON
ON ON
1
J1: AI2 ON: 0…20 mA (Ri = 100 ohm) ON 1
6 AGND Analog input circuit common (connected internally to chassis gnd. through 1 Mohm).
7 AO1 Analog output, programmable. Default2 = frequency. 0…20 mA (load < 500 ohm).
Accuracy ±3%.
8 AO2 Analog output, programmable. Default2 = current. 0…20 mA (load < 500 ohm).
Accuracy ±3%.
9 AGND Analog output circuit common (connected internally to chassis gnd. through 1 Mohm).
10 +24V Auxiliary voltage output 24 V DC / 250 mA (reference to GND), short circuit
protected.
11 GND Auxiliary voltage output common (connected internally as floating).
12 DCOM Digital input common. To activate a digital input, there must be 10 V
(or -10 V) between that input and DCOM. The 24 V may be provided by the
Digital inputs1
ACS550 (X1-10) or by an external 12…24 V source of either polarity.
13 DI1 Digital input 1, programmable. Default2 = start/stop.
14 DI2 Digital input 2, programmable. Default2 = fwd/rev.
15 DI3 Digital input 3, programmable. Default2 = constant speed sel (code).
16 DI4 Digital input 4, programmable. Default2 = constant speed sel (code).
17 DI5 Digital input 5, programmable. Default2 = ramp pair selection (code).
18 DI6 Digital input 6, programmable. Default2 = not used.
Installation
ACS550-01/U1 User’s Manual 29
X1 Hardware description
19 RO1C Relay output 1, programmable. Default2 = Ready
20 RO1A Maximum: 250 V AC / 30 V DC, 2 A
Minimum: 500 mW (12 V, 10 mA)
21 RO1B
Relay outputs
22 RO2C Relay output 2, programmable. Default2 = Running
23 RO2A Maximum: 250 V AC / 30 V DC, 2 A
Minimum: 500 mW (12 V, 10 mA)
24 RO2B
25 RO3C Relay output 3, programmable. Default2 = Fault (-1)
26 RO3A Maximum: 250 V AC / 30 V DC, 2 A
Minimum: 500 mW (12 V, 10 mA)
27 RO3B
1 Digital input impedance 1.5 kohm. Maximum voltage for digital inputs is 30 V.
2
Default values depend on the macro used. Values specified are for the default macro. See chapter
Application macros on page 77.
Note: Terminals 3, 6 and 9 are at the same potential.
Note: For safety reasons the fault relay signals a “fault” when the ACS550 is
powered down.
WARNING! All ELV (Extra Low Voltage) circuits connected to the drive must be used
within a zone of equipotential bonding, i.e. within a zone where all simultaneously
accessible conductive parts are electrically connected to prevent hazardous voltages
appearing between them. This is accomplished by a proper factory grounding.
The terminals on the control board as well as on the optional modules attachable to
the board fulfil the Protective Extra Low Voltage (PELV) requirements stated in
EN 50178, provided that the external circuits connected to the terminals also fulfil
the requirements and the installation site is below 2000 m (6562 ft).
You can wire the digital input terminals in either a PNP or NPN configuration.
PNP connection (source) NPN connection (sink)
X1 X1
10 +24V 10 +24V
11 GND 11 GND
12 DCOM 12 DCOM
13 DI1 13 DI1
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