| Вид документа | Інструкція з експлуатації |
|---|---|
| Виробник | ABB |
| Код документа | ACS150_3AFE68576032_Instruction_manual |
| Сторінок | 172 |
| Мова документа | англійська |
| Розмір файлу | 2.8 МБ |
О чём документ
Официальное руководство пользователя для частотных преобразователей ABB ACS150 мощностью 0.37…4 кВт (0.5…5 hp), исполнение для настенного или шкафного монтажа, управление асинхронными двигателями переменного тока. Документ охватывает механический и электрический монтаж, ввод в эксплуатацию, работу с панелью управления и I/O, параметры, поиск неисправностей и технические данные. Пригодится монтажникам, наладчикам и эксплуатационному персоналу. Применим к прошивке 1.35b и новее.
Ключевые характеристики
| Параметр | Значение |
|---|---|
| Мощность | 0.37…4 кВт / 0.5…5 hp |
| Напряжение питания | 200…480 V AC (1-фазное: подключение к U1/L и V1/N) |
| Исполнения по входу | 01 = 1-фазный вход; 03 = 3-фазный вход |
| Диапазоны напряжения по коду | 2 = 200…240 V AC; 4 = 380…480 V AC |
| Конфигурация EMC-фильтра | E = фильтр подключён, 50 Hz; U = фильтр отключён, 60 Hz |
| Релейный выход | 250 V AC / 30 V DC / 6 A |
| Опорное напряжение | +10 V DC, макс. 10 mA |
| Вспомогательное напряжение | +24 V DC, макс. 200 mA |
| Аналоговый вход | 0…10 V |
| Цифровые входы | DI1…DI5 (DI5 может использоваться как частотный вход), PNP/NPN |
| Размеры корпуса | R0…R2 |
| Степень защиты | IP20 (кабинетная установка) / NEMA 1 вариант |
| Прошивка | 1.35b или новее |
Что внутри документа
- Безопасность — требования при монтаже, обслуживании, пуске и эксплуатации
- Введение — применимость, аудитория, блок-схема быстрого монтажа и ввода в эксплуатацию
- Принцип работы и описание аппаратной части — схема главной цепи, компоновка, ключ типообозначения
- Механический монтаж — проверка места установки, распаковка, монтаж на стену/DIN-рейку/горизонтально
- Планирование электроустановки — выбор кабелей, защит, УЗО, байпаса, прокладка кабелей
- Электрический монтаж — проверка изоляции, подключение силовых и управляющих кабелей, IT-системы
- Пуск и управление через I/O, панель управления — клавиши, режимы, задание частоты
- Макросы приложений — ABB standard, 3-wire, Alternate, Motor potentiometer, Hand/Auto, PID control, пользовательские макросы
- Сигналы и параметры — группы 99, 04, 11–13, 20–22 (Short mode); 10–34, 40, 99 (Long mode)
- Поиск неисправностей, обслуживание, технические данные, габаритные чертежи, приложение «Process PID control»
Быстрый старт
- Определите типоразмер привода (R0…R2) по маркировке.
- Проверьте условия окружающей среды, номиналы и требуемый поток охлаждающего воздуха.
- Распакуйте и проверьте комплектность поставки.
- Если сеть IT (незаземлённая) или corner-grounded TN — убедитесь, что внутренний EMC-фильтр отключён.
- Смонтируйте привод на стене или в шкафу, проложите кабели.
- Проверьте изоляцию питающего кабеля, двигателя и моторного кабеля.
- Подключите силовые и управляющие кабели, проверьте монтаж по чек-листу и выполните пуск.
Частые вопросы
- Сколько ждать после отключения питания перед работой с приводом?
- После отключения питания подождать 5 минут для разряда конденсаторов промежуточной цепи, затем мультиметром (импеданс не менее 1 Mohm) убедиться в отсутствии напряжения между фазами U1, V1, W1 и землёй, а также между клеммами BRK+ и BRK− и землёй.
- Можно ли включать/выключать двигатель контактором?
- Нет. Управлять двигателем следует с панели управления или внешними командами I/O. Максимум циклов заряда DC-конденсаторов — два в минуту, всего не более 15 000.
- Как расшифровать типообозначение ACS150-03E-08A8-4?
- 03 — трёхфазный вход, E — EMC-фильтр подключён и частота сети 50 Hz, 08A8 — номинальный выходной ток 8.8 A, 4 — диапазон входного напряжения 380…480 V AC.
- Можно ли ремонтировать привод в полевых условиях?
- Нет, привод не ремонтируется в полевых условиях. При неисправности обращаться к представителю ABB или в авторизованный сервисный центр для замены.
- Что делать при установке на незаземлённую (IT) сеть?
- Отключить внутренний EMC-фильтр, иначе система окажется соединена с потенциалом земли через конденсаторы фильтра. Учтите: при отключённом фильтре привод не соответствует требованиям EMC.
- Поддерживается ли ПИД-регулирование?
- Да, есть макрос PID control и приложение Process PID control с быстрой конфигурацией (например, насос повышения давления, масштабирование сигнала обратной связи 0…10 bar / 4…20 mA) и функцией PID sleep.
Текст документа
ABB drives
User’s manual
ACS150 drives (0.37...4 kW, 0.5...5 hp)
List of related manuals
Drive manuals Code (English)
ACS150 drives User’s manual 3AFE68576032
ACS310 drives User’s manual 3AUA0000044201
Option manuals and guides
MUL1-R1 Installation instructions for ACS150, ACS310, 3AFE68642868
ACS320, ACS350 and ACS355
MFDT-01 FlashDrop user's manual 3AFE68591074
Maintenance manuals
Guide for capacitor reforming in ACS50, ACS55, ACS150, 3AFE68735190
ACS310, ACS350, ACS355, ACS550, ACH550 and R1-R4
OINT-/SINT-boards
You can find manuals and other product documents in PDF format on the Internet. See section Document
library on the Internet on the inside of the back cover. For manuals not available in the Document library,
contact your local ABB representative.
ACS150 drives
0.37…4 kW
0.5…5 hp
User’s manual
3AFE68576032 Rev D
EN
EFFECTIVE: 2016-05-03
2016 ABB Oy. All Rights Reserved.
5
Table of contents
Table of contents
Safety
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety in installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety in start-up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Introduction to the manual
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Categorization according to the frame size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Quick installation and commissioning flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Operation principle and hardware description
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Power connections and control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Type designation label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Type designation key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mechanical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Checking the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Requirements for the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Free space around the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Checking the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table of contents
6
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Install the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
With screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
On DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Horizontally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fasten clamping plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Planning the electrical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Implementing the AC power line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Selecting the supply disconnecting device (disconnecting means) . . . . . . . . . . . . . . . . . . . . . . . . 29
European union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Other regions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Checking the compatibility of the motor and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Selecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Alternative power cable types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Motor cable shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Additional US requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Armored cable / shielded power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Selecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Relay cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Routing the cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Control cable ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Protecting the drive, input power cable, motor and motor cable in short-circuit situations and against
thermal overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Protecting the drive and input power cable in short-circuit situations . . . . . . . . . . . . . . . . . . . . 35
Protecting the motor and motor cable in short-circuit situations . . . . . . . . . . . . . . . . . . . . . . . . 35
Protecting the drive, motor cable and input power cable against thermal overload . . . . . . . . . 36
Protecting the motor against thermal overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Residual current device (RCD) compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Implementing a bypass connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Protecting the contacts of relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Electrical installation
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Input power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Motor and motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Checking the compatibility with IT (ungrounded) and corner-grounded TN systems . . . . . . . . . . . 40
Connecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
I/O terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table of contents
7
PNP and NPN configuration for digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
External power supply for digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Default I/O connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Installation checklist
Checking the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Start-up and control with I/O
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Control panel
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Integrated control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
How to perform common tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
How to start, stop and switch between local and remote control . . . . . . . . . . . . . . . . . . . . . . 61
How to change the direction of the motor rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
How to set the frequency reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Output mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
How to browse the monitored signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Reference mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
How to view and set the frequency reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Parameter modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
How to select a parameter and change its value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
How to select the monitored signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Changed parameters mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
How to view and edit changed parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Application macros
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Overview of macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Summary of I/O connections of application macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
ABB standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3-wire macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Motor potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Hand/Auto macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
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Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
PID control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
User macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Actual signals and parameters
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Default parameter values with different macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Parameters in the Short parameter mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
99 START-UP DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
04 FAULT HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
11 REFERENCE SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
12 CONSTANT SPEEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
13 ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
20 LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
21 START/STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
22 ACCEL/DECEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
01 OPERATING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
04 FAULT HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Parameters in the Long parameter mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10 START/STOP/DIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
11 REFERENCE SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
12 CONSTANT SPEEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
13 ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
14 RELAY OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
16 SYSTEM CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
18 FREQ INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
20 LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
21 START/STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
22 ACCEL/DECEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
25 CRITICAL SPEEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
26 MOTOR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
30 FAULT FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
31 AUTOMATIC RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
32 SUPERVISION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
33 INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
34 PANEL DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
40 PROCESS PID SET 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
99 START-UP DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Fault tracing
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Alarm and fault indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
How to reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
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Alarm messages generated by the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Fault messages generated by the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Maintenance
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Fan replacement (R1 and R2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Reforming the capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Technical data
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Temperature derating, I2N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Altitude derating, I2N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Switching frequency derating, I2N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Fuses and alternate short-circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Alternate short-circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Fuses and MMP’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Size of copper conductor in cablings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Dimensions, weights and free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Losses, cooling data and noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Losses and cooling data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Terminal and lead-through data for the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Terminal data for the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Electric power network specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Motor connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Control connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Brake resistor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Degrees of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Compliance with the European EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
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Compliance with the EN 61800-3:2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Category C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Category C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Category C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
UL marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
UL checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
C-Tick marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
RoHS marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Brake resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Selecting the brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Selecting the brake resistor cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Placing the brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Protecting the system in brake circuit fault situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Protection of the system in cable and brake resistor short-circuit situations . . . . . . . . . . . . 155
Protection of the system in brake resistor overheating situations . . . . . . . . . . . . . . . . . . . . 155
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Dimension drawings
Frame sizes R0 and R1, IP20 (cabinet installation) / UL open . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Frame sizes R0 and R1, IP20 / NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Frame size R2, IP20 (cabinet installation) / UL open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Frame size R2, IP20 / NEMA 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Appendix: Process PID control
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Quick configuration of process PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Pressure boost pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
How to scale the PID actual (feedback) signal 0…10 bar / 4…20 mA . . . . . . . . . . . . . . . . 165
How to scale the PID setpoint signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
PID sleep functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Table of contents
11
Safety
What this chapter contains
The chapter contains safety instructions that you must follow when installing,
operating and servicing the drive. If ignored, physical injury or death may follow, or
damage may occur to the drive, motor or driven equipment. Read the safety
instructions before you work on the drive.
Use of warnings
Warnings caution you about conditions which can result in serious injury or death
and/or damage to the equipment, and advise on how to avoid the danger. The
warning symbols are used as follows:
Electricity warning warns of hazards from electricity which can cause
physical injury and/or damage to the equipment.
General warning warns about conditions, other than those caused by
electricity, which can result in physical injury and/or damage to the
equipment.
Safety in installation and maintenance
These warnings are intended for all who work on the drive, motor cable or motor.
Electrical safety
WARNING! Ignoring the instructions can cause physical injury or death, or damage
to the equipment.
Only qualified electricians are allowed to install and maintain the drive!
• Never work on the drive, motor cable or motor when input power is applied. After
disconnecting the input power, always wait for 5 minutes to let the intermediate
circuit capacitors discharge before you start working on the drive, motor or motor
cable.
Always ensure by measuring with a multimeter (impedance at least 1 Mohm) that:
1. There is no voltage between the drive input phases U1, V1 and W1 and the
ground.
2. There is no voltage between terminals BRK+ and BRK- and the ground.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits. Externally supplied control circuits may carry dangerous
voltage even when the input power of the drive is switched off.
• Do not make any insulation or voltage withstand tests on the drive.
Safety
12
• Disconnect the internal EMC filter when installing the drive on an IT system (an
ungrounded power system or a high-resistance-grounded [over 30 ohms] power
system), otherwise the system will be connected to ground potential through the
EMC filter capacitors. This may cause danger or damage the drive. See page 40.
Note: When the internal EMC filter is disconnected, the drive is not EMC
compatible.
• Disconnect the internal EMC filter when installing the drive on a corner-grounded
TN system, otherwise the drive will be damaged. See page 40. Note: When the
internal EMC filter is disconnected, the drive is not EMC compatible.
• All ELV (extra low voltage) circuits connected to the drive must be used within a
zone of equipotential bonding, i.e. within a zone where all simultaneously
accessible conductive parts are electrically connected to prevent hazardous
voltages appearing between them. This is accomplished by a proper factory
grounding.
Note:
Even when the motor is stopped, dangerous voltage is present at the power circuit
terminals U1, V1, W1 and U2, V2, W2 and BRK+ and BRK-.
General safety
WARNING! Ignoring the following instructions can cause physical injury or death, or
damage to the equipment.
• The drive is not field repairable. Never attempt to repair a malfunctioning drive;
contact your local ABB representative or Authorized Service Center for
replacement.
• Make sure that dust from drilling does not enter the drive during the installation.
Electrically conductive dust inside the drive may cause damage or lead to
malfunction.
• Ensure sufficient cooling.
Safety
13
Safety in start-up and operation
These warnings are intended for all who plan the operation, start up or operate the
drive.
WARNING! Ignoring the following instructions can cause physical injury or death, or
damage to the equipment.
• Before adjusting the drive and putting it into service, make sure that the motor
and all driven equipment are suitable for operation throughout the speed range
provided by the drive. The drive can be adjusted to operate the motor at speeds
above and below the speed provided by connecting the motor directly to the
power line.
• Do not activate automatic fault reset functions if dangerous situations can occur.
When activated, these functions reset the drive and resume operation after a
fault.
• Do not control the motor with an AC contactor or disconnecting device
(disconnecting means); use instead the control panel start and stop keys
and or external commands (I/O). The maximum allowed number of charging
cycles of the DC capacitors (that is, power-ups by applying power) is two per
minute and the maximum total number of charging are 15 000.
Note:
• If an external source for start command is selected and it is ON, the drive starts
immediately after an input voltage break or fault reset unless the drive is
configured for 3-wire (a pulse) start/stop.
• When the control location is not set to local (LOC not shown on the display), the
stop key on the control panel does not stop the drive. To stop the drive using the
control panel, press the LOC/REM key LOC REM and then the stop key .
Safety
14
Safety
15
Introduction to the manual
What this chapter contains
The chapter describes applicability, the target audience and purpose of this manual.
It describes the contents of this manual and refers to a list of related manuals for
more information. It also contains a flowchart of steps for checking the delivery,
installing and commissioning the drive. The flowchart refers to chapters/sections in
this manual.
Applicability
The manual is applicable to the ACS150 drive firmware version 1.35b or later. See
parameter 3301 FIRMWARE on page 115.
Target audience
The reader is expected to know the fundamentals of electricity, wiring, electrical
components and electrical schematic symbols.
This manual is written for readers worldwide. Both SI and imperial units are shown.
Special US instructions for installations in the United States are given.
Purpose of the manual
This manual provides information needed for planning the installation, installing,
commissioning, using and servicing the drive.
Contents of this manual
The manual consists of the following chapters:
• Safety (page 11) gives safety instructions you must follow when installing,
commissioning, operating and servicing the drive.
• Introduction to the manual (this chapter, page 15) describes applicability, target
audience, purpose and contents of this manual. It also contains a quick
installation and commissioning flowchart.
• Operation principle and hardware description (page 19) describes the operation
principle, layout, type designation label and type designation information. It also
shows a general diagram of power connections and control interfaces.
• Mechanical installation (page 23) tells how to check the installation site, unpack,
check the delivery and install the drive mechanically.
• Planning the electrical installation (page 29) tells how to check the compatibility of
the motor and the drive and select cables, protections and cable routing.
Introduction to the manual
16
• Electrical installation (page 39) tells how to check the insulation of the assembly
and the compatibility with IT (ungrounded) and corner-grounded TN systems as
well as connect power cables and control cables.
• Installation checklist (page 49) contains a checklist for checking the mechanical
and electrical installation of the drive.
• Start-up and control with I/O (page 51) tells how to start, stop, change the
direction of the motor rotation and adjust the motor speed through the I/O
interface.
• Control panel (page 57) describes the control panel keys, LED indicators and
display fields and tells how to use the panel for control, monitoring and changing
the settings.
• Application macros (page 69) gives a brief description of each application macro
together with a wiring diagram showing the default control connections. It also
explains how to save a user macro and how to recall it.
• Actual signals and parameters (page 79) describes actual signals and
parameters. It also lists the default values for the different macros.
• Fault tracing (page 127) tells how to reset faults and view fault history. It lists all
alarm and fault messages including the possible cause and corrective actions.
• Maintenance (page 133) contains preventive maintenance instructions.
• Technical data (page 137) contains technical specifications of the drive, such as
ratings, sizes and technical requirements as well as provisions for fulfilling the
requirements for CE and other marks.
• Dimension drawings (page 157) shows dimension drawings of the drive.
• Appendix: Process PID control (page 163) contains instructions on quick
configuration of the process control, gives an application example and describes
the PID sleep functionality.
• Further information (page 171) (inside of the back cover, page 171) tells how to
make product and service inquiries, get information on product training, provide
feedback on ABB Drives manuals and find documents on the Internet.
Related documents
See List of related manuals on page 2 (inside of the front cover).
Categorization according to the frame size
The ACS150 is manufactured in frame sizes R0...R2. Some instructions and other
information which only concern certain frame sizes are marked with the symbol of
the frame size (R0...R2). To identify the frame size of your drive, see the table in
section Ratings on page 137.
Introduction to the manual
17
Quick installation and commissioning flowchart
Task See
Identify the frame size of your drive: R0…R2. Operation principle and hardware description:
Type designation key on page 22
Technical data: Ratings on page 137
Plan the installation: select the cables, etc. Planning the electrical installation on page 29
Check the ambient conditions, ratings and required Technical data on page 137
cooling air flow.
Unpack and check the drive. Mechanical installation: Unpacking on page 24
If the drive is connected to an IT (ungrounded) or Operation principle and hardware description:
corner-grounded system, check that the internal EMC Type designation key on page 22 Electrical
filter is not connected. installation: Checking the compatibility with IT
(ungrounded) and corner-grounded TN
systems on page 40
Install the drive on a wall or in a cabinet. Mechanical installation on page 23
Route the cables. Planning the electrical installation: Routing the
cables on page 34
Check the insulation of the input cable and the motor Electrical installation: Checking the insulation of
and the motor cable. the assembly on page 39
Connect the power cables. Electrical installation: Connecting the power
cables on page 41
Connect the control cables. Electrical installation: Connecting the control
cables on page 44
Check the installation. Installation checklist on page 49
Commission the drive. Start-up and control with I/O on page 51
Introduction to the manual
18
Introduction to the manual
19
Operation principle and hardware description
What this chapter contains
The chapter briefly describes the operation principle, layout, type designation label
and type designation information. It also shows a general diagram of power
connections and control interfaces.
Operation principle
The ACS150 is a wall or cabinet mountable drive for controlling AC induction motors.
The figure below shows the simplified main circuit diagram of the drive. The rectifier
converts three-phase AC voltage to DC voltage. The capacitor bank of the
intermediate circuit stabilizes the DC voltage. The inverter converts the DC voltage
back to AC voltage for the AC motor. The brake chopper connects the external brake
resistor to the intermediate DC circuit when the voltage in the circuit exceeds its
maximum limit.
Rectifier Capacitor Inverter
bank
U1 U2
AC supply V1 V2 M AC motor
3~
W1 W2
Brake chopper
BRK- BRK+
Operation principle and hardware description
20
Product overview
Layout
The layout of the drive is presented below. The construction of frame sizes R0…R2
varies to some extent.
1
2
3
4
5
6
7
8
9
12 10
2
12 11
Without plates (R0 and R1) With plates (R0 and R1)
1 Cooling outlet through top cover 5 FlashDrop connection
2 Mounting holes 6 EMC filter grounding screw (EMC)
3 Integrated control panel 7 Varistor grounding screw (VAR)
4 Integrated potentiometer 8 I/O connections
9 Input power connection (U1, V1, W1), brake resistor
connection (BRK+, BRK-) and motor connection (U2,
V2, W2)
10 I/O clamping plate
11 Clamping plate
12 Clamps
Operation principle and hardware description
21
Power connections and control interfaces
The diagram gives an overview of connections. The I/O connections are
parameterable. See chapter Application macros on page 69 for the I/O connections
for the different macros and chapter Electrical installation on page 39 for installation
in general.
Potentiometer
Screen SCR
S1
Analog input AI I
0…10 V U
GND AI
Reference voltage
+10 V DC, max. 10 mA +10V
COM
Aux. voltage output +24 V
+24 V DC, max. 200 mA NC Relay output
GND
250 V AC / 30 V DC / 6 A
NO
COM
DI1
PROGRAMMABLE DI2
DIGITAL INPUTS
DI3
DI4 EMC EMC filter grounding screw
DI5 can also be used DI5 VAR Varistor grounding screw
as a frequency input
6
FlashDrop
PE PE
L1 U1 U2
M
L2 V1 V2 3~
L3 W1 W2
Brake chopper
3-phase Input EMC Output AC motor
power choke filter choke
supply, BRK+ BRK-
200…480
V AC
t° Brake resistor
Note: For 1-phase power supply, connect power to U1/L and V1/N terminals. For
connecting the power cables, see Connecting the power cables on page 41.
Operation principle and hardware description
22
Type designation label
The type designation label is attached to the left side of the drive. An example label
and explanation of the label contents are shown below.
1 Type designation, see section Type designation key on
1
1 ! ! " "!#
page 22
2 Degree of protection by enclosure (IP and UL/NEMA)
$% & ' ( ) 2 ////////// ///////// //// 3 Nominal ratings, see section Ratings on page 137.
4
# *+ , $- MYYWWRXXXX
& .++ ////
4 Serial number of format MYYWWRXXXX, where
'0 1 " 2#" //////////// ////// //////////
0 3 0 34 4"581818
4"581818 5 M: Manufacturer
0 #"24 5 RoHS
6 YY: 09, 10, 11, … for 2009, 2010, 2011, …
'% 1 2'0
% "3" ,0 6 0&0 7 - WW: 01, 02, 03, … for week 1, week 2, week 3, …
% 2 5 R: A, B, C, … for product revision number
Type designation label XXXX: Integer starting every week from 0001
5 ABB MRP code of the drive
6 CE marking and C-Tick, C-UL US and RoHS marks
(the label of your drive shows the valid markings)
Type designation key
The type designation contains information on the specifications and configuration of
the drive. You find the type designation label attached to the drive. The first digits
from the left express the basic configuration, for example ACS150-03E-08A8-4. The
explanations of the type designation label selections are described below.
ACS150-03E-08A8-4
ACS150 product series
1-phase/3-phase
01 = 1-phase input
03 = 3-phase input
Configuration
E = EMC filter connected, 50 Hz frequency
U = EMC filter disconnected, 60 Hz frequency
Output current rating
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