| Вид документа | Технічний документ |
|---|---|
| Виробник | ABB |
| Код документа | ACH580_3AXD50000049127 |
| Сторінок | 244 |
| Мова документа | англійська |
| Розмір файлу | 41.1 МБ |
О чём документ
Официальное руководство (I, O & M) для частотных преобразователей ABB серии ACH580 для систем HVAC. Охватывает настенные приводы ACH580-01 (0.75…250 кВт / 1…350 HP) и ACH580-04 (250…500 кВт / 400…700 HP), а также исполнения E-Clipse Bypass (BCR/BDR, VCR/VDR) и Packaged Drives with Disconnect (PCR/PDR). Документ предназначен для монтажников, наладчиков и эксплуатационного персонала: содержит инструкции по безопасности, установке, подключению, диагностике и обслуживанию.
Ключевые характеристики
| Параметр | Значение |
|---|---|
| Мощность ACH580-01 | 0.75…250 кВт (1…350 HP) |
| Мощность ACH580-04 | 250…500 кВт (400…700 HP) |
| Мощность Bypass/Packaged исполнений | 0.75…250 кВт (1…350 HP); VCR/VDR — 0.75…45 кВт (1…60 HP) |
| Напряжения питания | 208/230 В (-2), 380/480 В (-4), 500/600 В (-6), 3 фазы |
| Допуск напряжения | −15 %…+10 % при 60 Гц |
| Выходная частота | 0…500 Гц |
| Перегрузка | 110 % в течение 1 минуты каждые 10 минут |
| Степени защиты корпуса | IP21 (UL Type 1), IP55 (UL Type 12) |
| Охлаждение | воздушное |
| Макс. длина моторного кабеля (4 кГц) | R1: 100 м; R2: 200 м; R3…R9: 300 м |
| Мин. сопротивление изоляции кабеля двигателя | > 100 МОм при 25 °C (измерение 1000 В DC) |
| Температурный рейтинг кабелей | минимум 167 °F (75 °C) |
| Макс. число включений питания | 5 за 10 минут |
| Ожидание разряда конденсаторов после отключения | 5 минут |
| Требуемое сопротивление мультиметра | не менее 1 МОм |
| Icc (пример шильдика) | 100 kA |
| Защита ответвлённой цепи | UL-предохранители класса CC или T (Bussmann KTK-R / JJS), 600 В, 200 kA |
Что внутри документа
- Инструкции по безопасности: общие, электрические, для функций Safety Functions и приводов с постоянными магнитами, безопасность при эксплуатации.
- Определение типа привода по коду конструкции на шильдике (серийный номер / типовой код).
- Установка ACH580-01: требования свободного пространства, подъём, крепление на стену (рамы R1…R9), фланцевый монтаж (киты FMK-A/B).
- Габаритные и монтажные размеры, масса всех рам R1…R9 для IP21/IP55.
- Подключение силовых и управляющих кабелей: сечения, моменты затяжки, заземление.
- Совместимость с типами электросетей (TN, IT, TT, corner-grounded delta) и конфигурация винтов EMC-фильтра и варистора (VAR).
- Номинальные данные UL (NEC): выходные токи, рассеиваемая мощность, воздушный поток для 208/460/575 В.
- Требования к предохранителям для сетей 208–240 В, 380–480 В, 500–600 В.
- Разделы по ACH580-04, E-Clipse Bypass (BxR/VxR) и Packaged Drives (PCR/PDR): установка, работа, диагностика, обслуживание.
- Полный список параметров привода ACH580.
Быстрый старт
- Определите тип привода по коду конструкции на шильдике (например, ACH580−01−052A−4) и перейдите к соответствующему разделу.
- Проверьте требования свободного пространства вокруг привода (например, R1: 200 мм сверху, 150 мм снизу и сбоку); монтаж только вертикально, не переворачивать.
- Просверлите монтажные отверстия по шаблону из комплекта; закрепите привод болтами соответствующего размера (R1…R2: M5/#10 ×4; R3/R5: M6/1/4″; R6…R9: M8/5/16″).
- Перед электрическими работами отключите все источники напряжения, заблокируйте и промаркируйте их; подождите 5 минут для разряда конденсаторов и измерьте отсутствие напряжения.
- Настройте винты EMC-фильтра и варистора под тип вашей сети (TN, IT, TT, corner-grounded delta); для IT-систем и corner-grounded TN EMC-фильтр должен быть отключён.
- Подключите силовые и управляющие кабели согласно таблицам сечений и моментов затяжки; заземлите привод, двигатель и экраны кабелей на шину PE.
- Не проводите испытания изоляции или высоким напряжением самого привода — он протестирован на заводе.
Частые вопросы
- Какое напряжение питания поддерживает ACH580-01?
- Трёхфазные сети 208/240 В (код −2), 380/480 В (код −4) и 500/600 В (код −6), с допуском −15 %…+10 % от номинала при 60 Гц.
- Можно ли использовать привод в системе с изолированной нейтралью (IT)?
- Да, но перед подключением необходимо отсоединить внутренний EMC-фильтр и варистор «земля–фаза» (металлические винты не устанавливать), иначе возможны опасность и повреждение привода.
- Какая максимальная длина кабеля двигателя?
- При частоте коммутации 4 кГц: 100 м для рамы R1, 200 м для R2, 300 м для рам R3…R9 (скалярное и векторное управление). В многомоторных системах сумма длин всех кабелей не должна превышать максимум.
- Поддерживает ли bypass-исполнение функцию Safe Torque Off?
- Нет: конфигурации ACH580-VxR и ACH580-BxR не поддерживают Safe Torque Off (STO) в режиме bypass.
- Какие предохранители требуются для защиты ответвлённой цепи?
- UL-предохранители класса CC или T на 600 В / 200 kA (например, Bussmann KTK-R или JJS), номинал по таблице для конкретного типоразмера. Предохранители в комплект поставки не входят; предохранители большего номинала запрещены.
- Как долго ждать после отключения питания перед работой с клеммами?
- Не менее 5 минут для разряда конденсаторов промежуточной цепи, затем измерить отсутствие напряжения мультиметром с импедансом не менее 1 МОм.
Текст документа
—
ABB DRIVES FOR HVAC
ACH580-01, -04 drives
Installation, Operation and Maintenance
Manual (I, O & M)
ACH580-01 HVAC Drives (1...350 HP, 0.75...250 kW)
ACH580-04 HVAC Drives (400...700 HP, 250...500 kW)
ACH580-BCR/BDR (1...350 HP, 0.75...250 kW)
ACH580-PCR/PDR (1...350 HP, 0.75...250 kW)
ACH580-VCR/VDR (1...60 HP, 0.75...45 kW)
2
—
List of related documents
OSHPD Special Seismic Approval Certification, US ACX580-PNPT02U-EN
Table of Contents
Safety instructions
Use of warnings and notes in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General safety in installation, start-up and maintenance . . . . . . . . . . . . . . . . . . . . . . 4
Electrical safety in installation, start-up and maintenance . . . . . . . . . . . . . . . . . . . . . 5
Additional instructions for Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional instructions for permanent magnet motor drives . . . . . . . . . . . . . . . . . . . . 7
General safety in operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ACH580-01
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
ACH580-04
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
ACH580-01 & ACH580-04
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
ACH580 E-Clipse Bypass (BxR/VxR)
Installation – Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Installation – Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
ACH580-PCR/PDR
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Complete ACH580 Drive Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Table of Contents
4 ACH580 Installation, Operation and Maintenance Manual
Safety instructions
These are the safety instructions which you • Handle the drive carefully.
must obey when you install and operate the
• Frames R5…R9: Lift the drive with a
drive and do maintenance on the drive. If you
lifting device. Use the lifting eyes of the
ignore the safety instructions, injury, death or
drive.
damage can occur.
• Frames R5…R9: Do not tip the drive
over. The drive is heavy and its center of
Use of warnings and notes in this gravity is high. An overturning drive can
manual cause physical injury.
Warnings tell you about conditions which can
cause injury or death, or damage to the
equipment. They also tell you how to prevent
the danger. Notes draw attention to a particular
condition or fact, or give information on a
subject.
The manual uses these warning symbols:
Electricity warning tells about hazards
from electricity which can cause injury
or death, or damage to the equipment.
General warning tells about
conditions, other than those caused by
electricity, which can cause injury or death,
or damage to the equipment.
Electrostatic sensitive devices
warning tells you about the risk of
electrostatic discharge which can cause • Beware of hot surfaces. Some parts, such
damage to the equipment. as heatsinks of power semiconductors,
remain hot for a while after disconnection of
the electrical supply.
General safety in installation,
start-up and maintenance • Keep the drive in its package or protect it
otherwise from dust and burr from drilling
These instructions are for all personnel that and grinding until you install it.
install the drive and do maintenance work on it.
• Vacuum clean the area below the drive
WARNING! Obey these instructions. If before the start-up to prevent the drive
you ignore them, injury or death, or cooling fan from drawing the dust inside the
damage to the equipment can occur. drive.
• Use safety shoes with a metal toe cap to • Do not cover the air inlet and outlet when the
avoid foot injury. Wear protective gloves and drive runs.
long sleeves. Some parts have sharp edges.
• Make sure that there is sufficient cooling.
See the ACH580 Hardware Manual
(3AXD50000044839) for more information.
Safety instructions
ACH580 Installation, Operation and Maintenance Manual 5
• Before you connect voltage to the drive, • Frames R1…R5: Do not attempt to repair a
make sure that the drive covers are on. malfunctioning drive; contact your local
Keep the covers on during the operation. representative for replacement or repair by
authorized persons.
• Before you adjust the drive operation limits,
make sure that the motor and all driven • Frames R6…R9: Can be repaired by
equipment can operate throughout the set authorized persons.
operation limits.
• Before you activate the automatic fault reset Electrical safety in installation,
or automatic restart functions of the drive start-up and maintenance
control program, make sure that no
dangerous situations can occur. These
Precautions before electrical work
functions reset the drive automatically and
continue operation after a fault or supply These warnings are for all personnel who do
break. If these functions are activated, the work on the drive, motor cable or motor.
installation must be clearly marked as WARNING! Frames R1 … R9: Obey
defined in IEC/EN 61800-5-1, sub-clause these instructions. If you ignore them,
6.5.3, for example, “THIS MACHINE injury or death, or damage to the equipment
STARTS AUTOMATICALLY”. can occur. If you are not a qualified electrical
• The maximum number of drive power-ups is professional, do not do electrical installation or
five in ten minutes. Too frequent power-ups maintenance work. Go through these steps
can damage the charging circuit of the DC before you begin any installation or
capacitors. maintenance work.
• If you have connected safety circuits to the 1. Clearly identify the work location.
drive (for example, emergency stop and 2. Disconnect all possible voltage sources.
Safe torque off), validate them at the start Lock and tag.
up. For the validation of the Safe torque off,
see ACH580 HVAC control program • Open the main disconnector at the power
firmware manual (3AXD50000027537 supply of the drive.
[English]). For the validation of other safety • Make sure that reconnection is not
circuits, see the instructions provided with possible.
them.
• Disconnect any external power sources
Note: from the control circuits.
• If you select an external source for start • After you disconnect the drive, always
command and it is on, and the start wait for 5 minutes to let the intermediate
command is level-triggered, the drive will circuit capacitors discharge before you
start immediately after fault reset. See continue.
parameters 20.02 Ext1 start trigger type and
20.07 Ext2 start trigger type in ACH580 3. Protect any other energized parts in the
HVAC control program firmware manual work location against contact.
(3AXD50000027537 [English]). 4. Take special precautions when close to bare
• When the control location is not set to Local conductors.
(text Hand is not shown on the top row of the 5. Measure that the installation is
panel and parameter 19.19 Off mode de-energized.
disable has value Off button disabled), the
stop key on the control panel will not stop • Use a multimeter with an impedance of at
the drive. least 1 Mohm.
Safety instructions
6 ACH580 Installation, Operation and Maintenance Manual
• Make sure that the voltage between the screws in these systems can cause danger
drive input power terminals (L1, L2, L3) or damage. See section Drive compatibility
and the grounding terminal (PE) is close for various electrical power systems on page
to 0 V. 16.
Note: For other systems, connecting the
Frames R1…R3: Measure the voltage internal EMC filter (using metal screws) will
between the drive UDC+ terminal and reduce the conducted emission.
grounding terminal (PE) with one • Use all ELV (extra low voltage) circuits
multimeter. As there is no UDC- terminal, connected to the drive only within a zone of
measure the voltage between the drive equipotential bonding, that is, within a zone
T1/U terminal and grounding terminal where all simultaneously accessible
(PE) with another multimeter. Make sure conductive parts are electrically connected
that the voltage difference between the to prevent hazardous voltages appearing
multimeters is close to 0 V. between them. You can accomplish this by a
proper factory grounding, that is, make sure
Frames R4…R9: Measure the voltage that all simultaneously accessible
between the drive DC terminals (UDC+ conductive parts are grounded to the
and UDC-) and the grounding terminal protective earth (PE) bus of the building.
(PE) and make sure that it is close to 0 V.
• Do not do insulation or voltage withstand
6. Install temporary grounding as required by tests on the drive or drive modules.
the local regulations.
Note:
7. Ask for a permit to work from the person in
control of the electrical installation work. • The motor cable terminals of the drive are at
a dangerous voltage when the input power
If the drive does not operate according to these is on, regardless of whether the motor is
steps, refer to the ACH580 Hardware Manual running or not.
(3AXD50000044839).
• The DC and brake resistor terminals (UDC+,
Additional instructions and notes UDC-, R+ and R-) are at a dangerous
voltage.
WARNING! Obey these instructions. If
you ignore them, injury or death, or • External wiring can supply dangerous
damage to the equipment can occur. voltages to the terminals of relay outputs
(RO1, RO2 and RO3).
• If the drive will be connected on an IT
system (ungrounded or high-resistance- • The Safe torque off function does not
grounded [over 30 ohms]), make sure remove the voltage from the main and
neither the EMC filter nor the ground-to- auxiliary circuits. The function is not effective
phase varistor are connected (metal screws against deliberate sabotage or misuse.
should not be installed). Connections with WARNING! Use a grounding wrist band
metal screws in these systems can cause when you handle the printed circuit
danger or damage. See section Drive boards. Do not touch the boards unnecessarily.
compatibility for various electrical power The boards contain components sensitive to
systems on page 16. electrostatic discharge.
Note: For other systems, connecting the
internal EMC filter will reduce the conducted Grounding
emission. These instructions are for all personnel who are
• If the drive will be connected on a corner- responsible for the electrical installation,
grounded TN system, make sure the EMC including the grounding of the drive.
filter is not connected (metal screws should
not be installed). Connections with metal
Safety instructions
ACH580 Installation, Operation and Maintenance Manual 7
WARNING! Obey these instructions. If Additional instructions for
you ignore them, injury or death, or
equipment malfunction can occur, and
permanent magnet motor drives
electromagnetic interference can increase.
Safety in installation, start-up and
• If you are not a qualified electrical maintenance
professional, do not do grounding work.
These are additional warnings concerning
• Always ground the drive, the motor and
permanent magnet motor drives. The other
adjoining equipment to the protective earth
safety instructions in this chapter are also valid.
(PE) bus of the power supply. This is
necessary for the personnel safety. Proper WARNING! Obey these instructions. If
grounding also reduces electromagnetic you ignore them, injury or death and
emission and interference. damage to the equipment can occur.
• In a multiple-drive installation, connect each • Do not work on a drive when a rotating
drive separately to the protective earth (PE) permanent magnet motor is connected to it.
bus of the power supply. A rotating permanent magnet motor
• Make sure that the conductivity of the energizes the drive including its power
protective earth (PE) conductors is terminals.
sufficient. See section Power cable terminal Before installation, start-up and maintenance
and lead-through data on page 21. Obey the work on the drive:
local regulations.
• Stop the motor.
• Connect the power cable shields to the
protective earth (PE) terminals of the drive. • Disconnect the motor from the drive with a
safety switch or by other means.
• Standard IEC/EN & UL 61800-5-1 (section
4.3.5.5.2.) requires that as the normal touch • If you cannot disconnect the motor, make
current of the drive is higher than 3.5 mA AC sure that the motor cannot rotate during
or 10 mA DC, you must use a fixed work. Make sure that no other system, like
protective earth (PE) connection. In addition, hydraulic crawling drives, can rotate the
• install a second protective earth motor directly or through any mechanical
conductor of the same cross-sectional connection like felt, nip, rope, etc.
area as the original protective earthing • Measure that the installation is de-
conductor, energized.
or • Use a multimeter with an impedance of at
• install a protective earth conductor with a least 1 Mohm.
cross-section of at least 7 AWG
• Make sure that the voltage between the
(10 mm2) Cu,
drive output terminals (T1/U, T2/V, T3/W)
or and the grounding (PE) busbar is close to
• install a device which automatically 0 V.
disconnects the supply if the protective • Make sure that the voltage between the
earth conductor breaks. drive input power terminals (L1, L2, L3)
Additional instructions for Safety and the grounding (PE) busbar is close to
0 V.
Functions
• Make sure that the voltage between the
WARNING! Bypass configurations drive DC terminals (UDC+, UDC-) and
(ACH580-VxR & ACH580-BxR) do not the grounding (PE) terminal is close to
support Safe Torque Off (STO) functionality in 0 V.
bypass mode.
Safety instructions
8 ACH580 Installation, Operation and Maintenance Manual
• Install temporary grounding to the drive product and Customer network or any other
output terminals (T1/U, T2/V, T3/W). network (as the case may be). Customer shall
Connect the output terminals together as establish and maintain any appropriate
well as to the PE. measures (such as but not limited to the
installation of firewalls, application of
Start-up and operation:
authentication measures, encryption of data,
• Make sure the motor is not run over the installation of anti-virus programs, etc) to
rated speed with dynamic/positive protect the product, the network, its system and
displacement loads. the interface against any kind of security
breaches, unauthorized access, interference,
General safety in operation intrusion, leakage and/or theft of data or
information. ABB and its affiliates are not liable
These instructions are for all personnel that for damages and/or losses related to such
operate the drive. security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of
WARNING! Obey these instructions. If
data or information.
you ignore them, injury or death, or
damage to the equipment can occur.
• Do not control the motor with the line side
disconnect at the drive power supply;
instead, use the control panel start and stop
keys or commands through the I/O terminals
of the drive.
• Give a stop command to the drive before
you reset a fault. If you have an external
source for the start command and the start
is on, the drive will start immediately after
the fault reset, unless you configure the
drive for pulse start. See the ACH580 HVAC
control program firmware manual
(3AXD50000027537 [English]).
• Before you activate automatic fault reset
functions of the drive control program, make
sure that no dangerous situations can occur.
These functions reset the drive
automatically and continue operation after a
fault.
Note: When the drive is not in the Hand mode,
the Off key on the control panel will not stop the
drive.
Cybersecurity disclaimer
This product is designed to be connected to
and to communicate information and data via a
network interface. It is Customer’s sole
responsibility to provide and continuously
ensure a secure connection between the
Safety instructions
ACH580 Installation, Operation and Maintenance Manual 9
Contents
This manual is the Installation, Operation and Maintenance Manual for the ACH580
Drives. Complete technical details are available in the ACH580 Hardware manual,
publication number 3AXD50000044839. Complete programming information is
available in the ACH580 HVAC control program firmware manual, publication
number 3AXD50000027537.
1. To determine the type of your drive, refer to its construction code on either:
• Serial number label attached on upper part of ACH580í01í052Aí4
U1 3ph 400/480 VAC
the top mounting plate between the mounting I2 62/52 A
S/N * 2173303939
holes.
• Type code label attached to the base frame – on the side of the enclosure.
ACH580−01−052A−4
Construction
Made in USA of Foreign Parts
Input U1 3ph 400/480 VAC code
I1 52 A E211945
FRAME F1 50/60 Hz
Output U2 3ph 0...U1 ABB Oy
R4 I2 52 A
Hiomotie 13
00380, Helsinki
f2 0...500 Hz Finland
Air cooling
IP21 Icc 100 kA
UL Type 1 S/N * 2173303939
Manufacturing
year and week
2. According to the construction code, proceed to your drive’s installation, operation,
diagnostics and maintenance information:
• 01 (Wall-Mounted Single Drives) – Below.
• VCR, VDR, BCR, BDR (E-Clipse Bypass) – page 161.
• PCR, PDR (Packaged Drives with Disconnect) – page 207.
10 ACH580 Installation, Operation and Maintenance Manual
ACH580-01
Installation
Study these installation instructions carefully before proceeding. Failure to observe
the warnings and instructions may cause a malfunction or personal hazard.
WARNING! Before you begin read Safety instructions on page 2.
1. Check free space requirements
The drive must be installed on the wall. There are two alternative ways to install it.
Note: Do not install upside down.
Vertically alone
a Vertical installation - Free space
Frame
Above (a)1) Below (b)2) Beside (c)3)
size
mm in mm in mm in
R1 200 7.87 150 5.91 150 5.91
R2 200 7.87 150 5.91 150 5.91
R3 200 7.87 200 7.87 150 5.91
c
R4 53 2.09 200 7.87 150 5.91
R5 100 3.94 200 7.87 150 5.91
R6 155 6.10 300 11.81 150 5.91
b R7 155 6.10 300 11.81 150 5.91
R8 155 6.10 300 11.81 150 5.91
R9 200 7.87 300 11.81 150 5.91
3AXD00000586715.xls K
1) Free space above is measured from the frame, not from the hood used
in UL (NEMA) Type 12 frames.
Note: The height of the hood for frames R4 and R9 exceeds the
requirement of free space above for these frames.
Frame size R4 R9
Hood height (in) 2.83 9.06
Hood height (mm) 72 230
2) Free space below is measured from the frame, not from the cable box
used in frames R1…R2 and R5…R9.
3) Free space between the drive and other objects, e.g. wall.
ACH580-01
ACH580 Installation, Operation and Maintenance Manual 11
Note: The recommended free space above and below the drive is for installations
where the drive is mounted on a wall indoors. For ABB cabinet-built drives, which
are thermally tested and approved for a specified temperature range, free space
could vary from this recommendation.
For other cabinet packages, such as those built by OEMs or panel shops, the non-
ABB builder is responsible for maintaining proper airflow through the drive at drive’s
rated ambient temperature.
Vertically side by side
c =0
Vertical installation side by side - Free space
a a
Frame
Above (a) Below (b)1) Between (c)
size
mm in. mm in. mm in.
R1 200 7.87 200 7.87 0 0
R2 200 7.87 200 7.87 0 0
R3 200 7.87 200 7.87 0 0
R4 200 7.87 200 7.87 0 0
R5 200 7.87 200 7.87 0 0
b b R6 200 7.87 300 11.81 0 0
R7 200 7.87 300 11.81 0 0
R8 200 7.87 300 11.81 0 0
R9 200 7.87 300 11.81 0 0
1) Free space above is measured from the frame, not from the hood used in
UL (NEMA) Type 12 frames.
Note: The height of the hood for frames R4 and R9 exceeds the
requirement of free space above for these frames.
2) Free space below is always measured from the drive frame, not from the
cable box.
2. Prepare for installation
Lifting R1…R4
Lift the drive only by the chassis.
Lifting R5…R8
1. Use a pallet truck to move the transport package/enclosure to the installation site.
WARNING! Frames R5…R9: Lift the drive with a lifting device. Use the lifting eyes of
the drive. The drive is heavy and its center of gravity is high. An overturning
drive can cause physical injury.
2. Use a hoist to lift the drive. (Do not place drive in final position until mounting site is
prepared.)
ACH580-01
12 ACH580 Installation, Operation and Maintenance Manual
Unpack the drive
1. Unpack the drive.
2. Check for any damage and notify the shipper immediately if damaged components
are found.
3. Check the contents against the order and the shipping label to verify that all parts
have been received.
Tools required
To install the ACH580 you need the following:
• Screwdrivers as appropriate for the mounting hardware used, including a
T20 Torx driver for drive cover removal
• Wire stripper
• Tape measure and/or provided mounting template
• Drill
• Frame sizes R5…R9: pallet truck and hoist
• Frame sizes R5…R9: The appropriate crimping tool for power cable lugs.
• Mounting hardware: screws or nuts and bolts. The type, length and quantity of
hardware depends on the mounting surface and the frame size:
Mounting hardware
Frame size Qty
Metric Standard
R1...R2 M5 #10 4
R3 M6 1/4 in. 4
R5 M6 1/4 in. 6
R6…R9 M8 5/16 in. 4
WARNING! Before installing the ACH580, ensure the input power supply to the drive
is off.
WARNING! Metal shavings or debris in the enclosure can damage electrical
equipment and create a hazardous condition. Where parts, such as conduit plates
require cutting or drilling, first remove the part. If that is not practical, cover nearby
electrical components to protect them from all shavings or debris.
ACH580-01
ACH580 Installation, Operation and Maintenance Manual 13
Flange Mounting
Frame size Kit
R1 FMK-A/B-R1 580
R2 FMK-A/B-R2 580
R3 FMK-A/B-R3 580
R4 FMK-A/B-R4 580
R5 FMK-A/B-R5 580
R6 FMK-A/B-R6 580/880
R7 FMK-A/B-R7 580/880
R8 FMK-A/B-R8 580/880
R9 FMK-A/B-R9 580/880
Further information is in Supplement: Flange mounting kit installation,
3AXD50000201877.
3. Install the drive
Installing the drive vertically, frames R1…R4
The figures show frame R3 as an example.
1. Mark the hole locations using the mounting template included in the package. Do not
leave the mounting template under the drive. The drive dimensions and hole
locations are also shown in the drawings in the ACH580 Hardware manual,
publication number 3AXD50000044839.
2. Drill the mounting holes.
3. Insert anchors or plugs into the holes and start the bolts into the anchors or plugs.
Use long enough bolts to make them carry the weight of the drive.
1 a 2 R1…R2: M5 (#10) 3 ×4
R3…R4: M6 (1/4 in)
b ×4
×4
R1 R2 R3 R4
in. mm in. mm in. mm in. mm
a 3.86 98 3.86 98 6.30 160 6.30 160
b 12.48 317 16.42 417 18.62 473 24.37 619
Weight lb kg lb kg lb kg lb kg
IP21 (UL (NEMA)
10.1 4.6 14.6 6.6 26.0 11.8 41.9 19.0
Type 1)
Weight lb kg lb kg lb kg lb kg
IP55 (UL (NEMA)
10.6 4.8 15.0 6.8 28.7 13.0 44.1 20.0
Type 12)
4. Position the drive onto the bolts on the wall.
ACH580-01
14 ACH580 Installation, Operation and Maintenance Manual
5. Tighten the bolts in the wall securely.
4a 4b 5
×4
Install the cable box, frames R1…R2
6. Remove the screw (6a) and lift the cover off (6b) from the separate cable box.
7. Attach the cable box cover to the front cover.
8. Install the cable box to the frame. Position the cable box (8a) and tighten the screws
(8b).
6 7 8
8b
8b
8a
6b
6a
Note: Install the hood to UL (NEMA) Type 12 drives after you have installed the
drive electrically and reinstalled covers.
Installing the drive vertically, frame R5
1. Mark the hole locations using the mounting template included in the package. Do not
leave the mounting template under the drive. The drive dimensions and hole
locations are also shown in the drawings in the ACH580 Hardware manual,
publication number 3AXD50000044839.
2. Drill the mounting holes.
3. Insert anchors or plugs into the holes. Start the two upper bolts and the two lowest
bolts into the anchors or plugs.
ACH580-01
ACH580 Installation, Operation and Maintenance Manual 15
Use long enough bolts to make them carry the weight of the drive.
1 ×2 R5 IP21 (UL (NEMA) R5 IP55 (UL (NEMA)
c e
in. mm in. mm
a 24.09 612 24.09 612
b 22.87 581 22.87 581
a
b c 6.30 160 6.30 160
d> 7.87 200 7.87 200
e> 3.94 100 3.94 100
×2
R5 IP21 (UL (NEMA) R5 IP55 (UL (NEMA)
d
×2 lb kg lb kg
62.4 28.3 64.0 29.0
2 R5: M6 (1/4 in) 3
×6 ×2
×2
IP21 (UL (NEMA) Type 1)
4. Remove the front cover: Remove the fastening screws (4a) with a T20 Torx
screwdriver and lift the cover from the bottom upwards (4b) and then to the
top side (4c).
5. Attach the cable box to the drive frame.
6. Tighten the box nuts.
ACH580-01
16 ACH580 Installation, Operation and Maintenance Manual
7. Slide the box cover from the bottom (7a) and tighten the retaining screws (7b).
8. Put the tabs at the top of the front cover in their counterparts on the housing and
then press at the bottom (8a) and tighten the retaining screws (8b).
4 4a 5 6
4c 3×M5
4b
7 7b 8 8b
7b
7a 8a
IP21 (UL (NEMA) Type 1), IP55 (UL (NEMA) Type 12)
9. Position the drive onto the four bolts on the wall. Lift the drive with another person or
with a lifting device as it is heavy. Tighten the bolts in the wall securely.
10. Tighten the two remaining bolts securely.
9 10
×2
9b
9a
×2 9b
Note: Install the hood on UL (NEMA) Type 12 drives after you have installed the
drive electrically and reinstalled covers.
ACH580-01
ACH580 Installation, Operation and Maintenance Manual 17
Installing the drive vertically, frames R6…R9
1. Mark the hole locations for the six mounting holes using the mounting template
included in the package. Do not leave the mounting template under the drive.
The drive dimensions and hole locations are also shown in the drawings in the
ACH580 Hardware manual, publication number 3AXD50000044839.
Note: You can use only two bolts instead of four to attach the lower part of the drive.
1 R6 R7 R8 R9
c e
in. mm in. mm in. mm. in. mm
a 22.5 571 24.5 623 27.6 701 28.3 718
a
b b 20.9 531 23.0 583 25.9 658 25.9 658
c 8.4 213 9.7 245 10.4 263 13.6 345
d 11.8 300 11.8 300 11.8 300 11.8 300
×4 e 6.1 155 6.1 155 6.1 155 7.9 200
d IP21,
UL
lb kg lb kg lb kg lb kg
(NEMA)
Type 1
119. 152.
93.5 42.4 54.0 69.0 213.9 97.0
1 2
IP55,
UL
lb kg lb kg lb kg lb kg
(NEMA)
Type 12
2. Drill the mounting holes.
3. Insert anchors or plugs into the holes and start the bolts into the anchors or plugs.
Use a sufficient number of bolts that are long enough to make them carry the weight
of the drive.
4. Position the drive onto the bolts on the wall. Lift the drive with a lifting device with
another person as it is heavy.
5. Tighten the top two bolts in the wall securely.
2 3 M8 4
R6…R9: M8 (5/16 in) ×2 ×2
5
ACH580-01
18 ACH580 Installation, Operation and Maintenance Manual
IP21 (UL (NEMA) Type 1)
6. Remove the front cover: Remove the fastening screws (a), with a T20 Torx
screwdriver, move the cover to the top side (b) and then up (c).
7. Attach the cable box to the drive frame.
8. Tighten the box bolts: three at the top (8a) and two at the bottom (8b). Also tighten
the bottom bolts started in step 3 (8c).
7
8a
6c
8c
6b 6a
8b
6a M8×6
IP55 (UL (NEMA) Type 12)
9. Remove the front cover: Remove the fastening screws (a), with a T20 Torx
screwdriver, move the cover to the top side (b) and then up (c).
6c
6b
6a
6a
Note: Install the hood on UL (NEMA) Type 12 drives after you have installed the
drive electrically and reinstalled covers.
Installing the drive vertically side by side
Install the drive following the steps in the appropriate section Installing the drive
vertically, frames R1…R4 (page 13), or Installing the drive vertically, frame R5 (page
14) or Installing the drive vertically, frames R6…R9 (page 17).
ACH580-01
ACH580 Installation, Operation and Maintenance Manual 19
Height Height Width Width Depth
Weight
Dim Ref (H) (H5) (W) (HW) (D)
in mm in mm in mm in mm in mm lb kg
ACH580-01, wall-mounted, UL (NEMA) Type 1 / IP21
01-1-R1 14.69 373 - - 4.92 125 - - 8.78 223 10.2 4.6
01-1-R2 18.62 473 - - 4.94 125 - - 9.02 229 14.6 6.6
01-1-R3 19.29 490 - - 7.99 203 - - 9.02 229 26 11.8
01-1-R4 25.04 636 - - 7.99 203 - - 10.12 257 41.9 19
01-1-R5 28.62 732 - - 7.99 203 - - 11.61 295 62.4 28.3
01-1-R6 28.62 727 - - 9.92 252 - - 14.53 369 93.5 42.4
01-1-R7 34.65 880 - - 11.18 284 - - 14.57 370 119.1 54
01-1-R8 37.99 965 - - 11.81 300 - - 15.47 393 152.2 69
01-1-R9 37.6 955 - - 14.96 380 - - 16.46 418 213.9 97
ACH580-01, wall-mounted, UL (NEMA) Type 12 / IP55
01-12-R1 15.87 403 17.78 452 5.04 128 5.09 129 9.17 233 10.6 4.8
01-12-R2 19.8 503 21.49 546 5.04 128 5.1 130 9.41 239 15 6.8
01-12-R3 19.29 490 20.93 532 8.11 206 8.16 207 9.33 237 28.7 13
01-12-R4 25.04 636 27.03 686 7.99 203 8.59 218 10.43 265 44.1 20
01-12-R5 28.82 732 32.01 813 7.99 203 8.58 218 12.6 320 63.9 29
01-12-R6 28.62 727 34.81 884 9.92 252 11.46 291 14.96 380 94.8 43
01-12-R7 34.65 880 40.86 1038 11.18 284 13 330 15 381 123.5 56
01-12-R8 37.99 965 44.23 1123 11.81 300 13.8 351 17.8 452 169.8 77
01-12-R9 37.6 955 46.75 1188 14.96 380 16.95 431 18.78 477 227.1 103
W D
W D
H
H
HW D W D
H5
H
ACH580-01
20 ACH580 Installation, Operation and Maintenance Manual
Mounting Dimensions
Height Width Width
Dim Ref
(H1) (W1) (W2)
in mm in mm in mm
ACH580-01, wall-mounted, UL (NEMA) Type 1 / IP21
01-1-R1 12.48 317 3.86 98 - -
01-1-R2 16.42 417 3.86 98 - -
01-1-R3 18.62 473 6.3 160 - -
01-1-R4 24.37 619 6.3 160 3.86 98
01-1-R5 22.87 581 6.3 160 3.86 98
01-1-R6 20.91 531 8.37 213 6.3 160
01-1-R7 22.95 583 9.65 245 6.3 160
01-1-R8 25.91 658 10.33 263 8.43 214
01-1-R9 25.91 658 13.58 345 7.87 200
ACH580-01, wall-mounted, UL (NEMA) Type 12 / IP55
01-12-R1 12.48 317 3.86 98 - -
01-12-R2 16.42 417 3.86 98 - -
01-12-R3 18.62 473 6.3 160 - -
01-12-R4 24.37 619 6.3 160 3.86 98
01-12-R5 22.87 581 6.3 160 3.86 98
01-12-R6 20.91 531 8.37 213 6.3 160
01-12-R7 22.95 583 9.65 245 6.3 160
01-12-R8 25.91 658 10.33 263 8.43 214
01-12-R9 25.91 658 13.58 345 7.87 200
W1
W2
H1
ACH580-01
ACH580 Installation, Operation and Maintenance Manual 21
4. Install wiring
WARNING! Ensure the motor is compatible for use with the ACH580. The ACH580
must be installed by a competent person. If in doubt, contact your local ABB sales or
service office.
WARNING! If the drive will be connected on an IT (ungrounded) system, make sure
neither the EMC filter nor the ground-to-phase varistor are connected. If the drive will
be connected on a corner-grounded TN system, make sure you have not connected
the EMC filter. See Drive compatibility for various electrical power systems on page
21.
Checking the insulation of the assembly
WARNING! Do not make any voltage tolerance or insulation resistance tests on any
part of the drive as testing can damage the drive. The drive has been tested at the
factory.
1. Check the insulation of the input cable according to local regulations before
connection to the drive. Minimum cable temperature rating of 167 °F (75 °C) must be
used.
2. With the motor cable connected to the motor, but NOT to the drive output terminals
T1/U, T2/V and T3/W, measure the insulation resistance between the phase
conductors and between each phase conductor and the Protective Earth (PE)
conductor, using a measuring voltage of 1000 V DC. The insulation resistance must
exceed 100 Mohm at 25 °C.
Ground connections
For personnel safety, proper operation and to reduce electromagnetic emission/pick-
up, the drive and the motor must be grounded at the installation site.
• Conductors must be adequately sized as required by safety regulations.
• Power cable shields must be connected to the drive PE terminal in order to meet
safety regulations.
• Power cable shields are suitable for use as equipment grounding conductors only
when the shield conductors are adequately sized as required by safety
regulations.
• In multiple drive installations, do not connect drive terminals in series.
Drive compatibility for various electrical power systems
When the drive is installed on the electrical power system, configure the EMC and
VAR screws to provide the proper electromagnetic compatibility (EMC) and minimize
disturbances on that network. Identify the electrical power system prior to
installation. See Identifying different types of electrical power systems:.
ACH580-01
22 ACH580 Installation, Operation and Maintenance Manual
WARNING! Do not install the drive with the EMC filter(s) or VAR circuit enabled to
an electrical power system that the filter is not rated for or unknown. This can cause
danger and/or damage the drive.
NOTE: When the internal EMC filter(s) is disconnected, the EMC proteПоказано початок документа. Повний текст — у PDF за посиланням вище.
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