| Вид документа | Інструкція з експлуатації |
|---|---|
| Виробник | ABB |
| Код документа | ACH580-31_3AXD50000358670_Instruction_manual |
| Сторінок | 188 |
| Мова документа | англійська |
| Розмір файлу | 33.4 МБ |
О чём документ
Руководство по монтажу, эксплуатации и обслуживанию (I, O & M) ультранизкогармоничных частотных преобразователей ABB ACH580-31/-34 для систем HVAC мощностью 5…400 л.с. (4…355 кВт). Документ охватывает требования безопасности, установку настенных исполнений (ACH580-31), подключение силовых и управляющих кабелей, выбор предохранителей и характеристики. Пригодится монтажникам, наладчикам и инженерам по вентиляции и насосным системам.
Ключевые характеристики
| Параметр | Значение |
|---|---|
| Диапазон мощностей | 5…400 HP (4…355 kW) |
| Питание | 3-фазное, UN = 480 В (NEC ratings 440…480 В) |
| Исполнения | UL (NEMA) Type 1 / IP21; UL (NEMA) Type 12 / IP55 (+B056); UL Open Type / IP20 (+P940) |
| Охлаждение | воздушное |
| Степень защиты (пример с шильдика) | IP21, UL type 1, SCCR: 100 kA |
| Выходная частота | 0…500 Hz |
| Перегрузка | 110 % в течение 1 минуты каждые 10 минут |
| Макс. ток КЗ сети | не более 100 kA symmetrical (RMS) при 480 V |
| Макс. длина моторного кабеля (R3, scalar/vector) | 200 m / 656 ft |
| Макс. длина моторного кабеля (R6, R8) | 300 m / 990 ft |
| Минимальный радиус изгиба оптоволокна | 35 mm (1.4") |
| Затяжка силовых клемм R3 | 2.6 lb-ft / 3.5 N·m |
| Затяжка силовых клемм R6 | 11.1 lb-ft / 15 N·m |
| Сечение PE-проводника | ≥ 10 mm² Al или второй проводник того же сечения |
| Габариты R3 (IP21): Ш×В×Г | 205 × 495 × 349 мм, масса 21,3 кг |
| Габариты R8 (IP21): Ш×В×Г | 300 × 965 × 438 мм, масса 112 кг |
Что внутри документа
- Инструкции по безопасности — общие, электрические, заземление, работа с печатными платами, ПМ-двигатели, кибербезопасность
- Определение типа привода по construction code на шильдике (31 — настенные, 34 — модули, 3BCR/3BDR — E-Clipse Bypass, 3PCR/3PDR — Packaged Drives with Disconnect)
- Установка ACH580-31 — поверхности, зазоры (200/300 мм), допустимые ориентации монтажа, фланцевый монтаж (киты FMK-R3/R6/R8)
- Размеры и массы корпусов IP21 и IP55 для рам R3, R6, R8
- Совместимость с системами электропитания (TN, IT, TT, corner-grounded delta) и настройка винтов EMC/VAR
- Таблицы токов и мощностей (light-duty, UN = 480 В, типы от 07A6-4 до 180A-4)
- Подбор предохранителей UL Class CC/T/J/L/CF с артикулами Bussmann, Littelfuse, Mersen/Edison
- Компоновка привода и клеммы управления (AI1/AI2, AO1/AO2, DI, STO, RO1…RO3, слоты option, EIA/R5-485)
- Процедура подключения управляющих кабелей и моменты затяжки
Быстрый старт
- Проверьте поверхность монтажа: вертикальная стена без вибрации, выдерживающая массу привода; не монтировать вверх ногами; обеспечить зазоры 200 мм сверху/снизу, 30 мм сбоку.
- Разметьте отверстия по шаблону, просверлите, установите анкеры; поднимите привод за монтажные точки (рамы R3/R6/R8 — только подъёмным устройством).
- Закрепите привод болтами M6 (R3) или M8 (R6–R8); для IP55 R6/R8 сначала установите капюшон между стеной и задней плитой.
- Настройте винты EMC и VAR под вашу систему питания (TN — металл, IT/corner-grounded TN — снять фильтр EMC/варистор).
- Подключите силовые кабели (только медь до -039A-4), соблюдая моменты затяжки; экраны кабелей — на PE-клеммы с 360° заземлением.
- Подключите управляющие кабели (AWG 26…14), затяните 0,5…0,6 N·m; проверьте сопротивление изоляции моторного кабеля (>100 Mohm при 1000 V DC, кабель отсоединён от привода).
- Перед подачей напряжения убедитесь, что крышки установлены; после отключения ждите 5 минут разряда конденсаторов.
Частые вопросы
- Можно ли ставить привод на однофазную сеть?
- Нет. ACH580-31 подходит только для трёхфазных применений и не поддерживает однофазные.
- Какой максимальный ток короткого замыкания допускается в сети?
- Не более 100 kA симметричных ампер (RMS) при 480 В максимум, при защите соответствующими предохранителями (привод испытан по UL 61800-5-1).
- Какие предохранители использовать?
- UL Class CC (до 30 А), Class T fast acting (до 600 А) или Class L fast acting (до 1000 А); конкретные типоразмеры по таблице (например, для 07A6-4 — JJS-15 / JLLS015 / A6T15 / TJS15, 600 В). Предохранители в комплект поставки не входят.
- Нужно ли что-то менять при подключении к IT-сети?
- Да: убедитесь, что ни EMC-фильтр, ни варистор «земля-фаза» не подключены; иначе возможна опасность или повреждение привода.
- Останавливает ли привод кнопка OFF на панели?
- Только если управление в режиме HAND. Если режим HAND не активен (параметр 19.19 HAND/OFF disable action = OFF button disabled), клавиша OFF привод не остановит.
- Через сколько времени после отключения можно открывать привод?
- Подождите 5 минут для разряда конденсаторов промежуточной цепи перед продолжением работ.
Текст документа
—
ABB DRIVES FOR HVAC
ACH580-31/-34 Ultra-Low Harmonic
Drives
5 to 400 HP (4 to 355 kW)
Installation, Operation and Maintenance
Manual (I, O & M)
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 3
Safety instructions
These are the safety instructions which you • Handle the drive carefully.
must obey when you install and operate the
• Lift the drive with a lifting device. Use the
drive and do maintenance on the drive. If you
lifting eyes or designated lifting points.
ignore the safety instructions, injury, death or
damage can occur.
Use of warnings and notes in this
manual
Warnings tell you about conditions which can
cause injury or death, or damage to the
equipment. They also tell you how to prevent
the danger. Notes draw attention to a particular
condition or fact, or give information on a
subject.
The manual uses these warning symbols:
Electricity warning tells about hazards
from electricity which can cause injury
or death, or damage to the equipment.
General warning tells about
conditions, other than those caused by
electricity, which can cause injury or death,
or damage to the equipment.
Electrostatic sensitive devices
warning tells you about the risk of
electrostatic discharge which can cause • Secure the drive cabinet to the floor to
damage to the equipment. prevent it from toppling over. The cabinet
has a high center of gravity. When you pull
out heavy components or power modules,
General safety in installation, there is a risk of overturning. Secure the
start-up and maintenance cabinet also to the wall when necessary.
These instructions are for all personnel that
install the drive and do maintenance work on it.
WARNING! Obey these instructions. If
you ignore them, injury or death, or
damage to the equipment can occur.
• Use safety shoes with a metal toe cap to
avoid foot injury. Wear protective gloves and
long sleeves. Some parts have sharp edges.
Safety instructions
4 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
• Do not use the module installation ramp with inside the drive may cause damage or
plinth heights which exceeds the maximum malfunction.
allowed height. See the technical data.
• Do not cover the air inlet and outlet when the
• Secure the module extraction/installation drive runs.
ramp carefully.
• Make sure that there is sufficient cooling.
• To prevent the drive module from falling, See the ACH580-31 Hardware Manual,
attach its top lifting lugs with chains to the publication number 3AXD50000037066 and
cabinet lifting lug (1) before you push the ACQ580-34 Hardware Manual, publication
module into the cabinet and pull it from the number 3AXD50000402025 for more
cabinet. Push the module into the cabinet information.
and pull it from the cabinet carefully
• Check and verify the input voltage with the
preferably with help from another person.
drive type designation label.
Keep a constant pressure with one foot on
the base of the module (2) to prevent the • Before you connect voltage to the drive,
module from falling on its back. Make sure make sure that the drive covers are on.
that the module does not topple over when Keep the covers on during the operation.
you move it on the floor. To extend the • Keep the cabinet doors closed when the
support legs, press each leg a little down (3) drive is powered. With the doors open, a risk
and turn it aside (4). Whenever possible of potentially fatal electric shock, arc flash or
secure the module also with chains. The high-energy arc blast exists. If you cannot
module overturns from a sideways tilt of 5 avoid working on a powered drive, obey the
degrees. local laws and regulations on live working
(including - but not limited to - electrical
shock and arc protection).
• Before you adjust the drive operation limits,
make sure that the motor and all driven
equipment can operate throughout the
range of operation limits.
• Before you activate the automatic fault reset
or automatic restart functions of the drive
control program, make sure that no
• Beware of hot surfaces. Some parts, such dangerous situations can occur. These
as heatsinks of power semiconductors and functions reset the drive automatically and
brake resistors, remain hot for a while after continue operation after a fault or supply
disconnection of the electrical supply. break. If these functions are activated, the
installation must be clearly marked as
• Keep the drive in its package until you install
defined in IEC/EN 61800-5-1, subclause
it. After unpacking, protect the drive from
6.5.3, for example, “THIS MACHINE
dust, debris and moisture.
STARTS AUTOMATICALLY”.
• Vacuum clean the area around the drive
• The maximum drive power cycles is once
before the start-up to prevent the drive
every two minutes. Power cycling the drive
cooling fan from drawing the dust inside the
too often can damage the charging circuit of
drive.
the DC capacitors.
• Make sure that debris from borings and
• If you have connected safety circuits to the
grindings does not enter the drive during the
drive (for example, emergency stop and
installation. Electrically conductive debris
Safe torque off), validate them at the start
Safety instructions
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 5
up. For the validation of the Safe torque off, not a qualified electrical professional, do not do
see ACH580 HVAC control program electrical installation or maintenance work. Go
firmware manual, publication number through these steps before you begin any
3AXD50000027537 [English]. For the installation or maintenance work.
validation of other safety circuits, see the
1. Clearly identify the work location and
instructions provided with them.
equipment.
• Beware of hot air exiting from air outlets.
2. Secure a permit to work from the person in
• Do not cover the air inlet or outlet when the control of the electrical installation work.
drive is running.
3. Disconnect all possible voltage sources.
Note: Lock out and tag out.
• If you select an external source for start • Open the main disconnect at the power
command and it is on, and the start supply of the drive.
command is level-triggered, the drive will
• Open the charging switch if present.
start immediately after fault reset. See
parameters 20.02 Ext1 start trigger type and • Open the disconnect of the supply source
20.07 Ext2 start trigger type in ACH580 voltage. (The main disconnecting device
HVAC control program firmware manual, in the drive cabinet does not disconnect
publication number 3AXD50000027537 the voltage from the AC input power
[English]. busbars of the drive cabinet.
• When the control location is not set to HAND • Open the auxiliary voltage switch-
(text Hand is not shown on the top row of the disconnect (if present), and all other
panel and parameter 19.19 HAND/OFF possible disconnect devices that isolate
disable action has value OFF button the drive from dangerous voltage
disabled), the OFF key on the control panel sources.
will not stop the drive. • If you have a permanent magnet motor
• Depending on the wiring and connected to the drive, disconnect the
parametrization of the drive, the stop key on motor from the drive with a safety switch
the control panel may not stop the drive. or by other means.
• Frame R3: Do not attempt to repair a • Make sure that reconnection is not
malfunctioning drive; contact your local possible. Lock out and tag out.
representative for replacement or repair by • Disconnect any external power sources
authorized persons. from the control circuits.
• Frames R6, R8 and R11: Can be repaired by • After you disconnect the drive, always
authorized persons. wait for 5 minutes to let the intermediate
circuit capacitors discharge before you
Electrical safety in installation, continue.
start-up and maintenance 4. Protect any other energized parts in the
work location against contact.
Precautions before electrical work 5. Take special precautions when close to bare
These warnings are for all personnel who do conductors.
work on the drive, motor cable or motor. 6. Measure that the installation is
WARNING! Obey these instructions. If de-energized. If the measurement requires
you ignore them, injury or death, or removal or disassembly of shrouding or
damage to the equipment can occur. If you are other cabinet structures, obey the local laws
Safety instructions
6 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
and regulations applicable to live working • Do not do insulation or voltage withstand
(including - but not limited to - electrical tests on the drive.
shock and arc protection).
• A drive with the EMC filter connected can be
• Use a multimeter with an impedance of at installed to a symmetrically grounded TN-S
least 1 Mohm. system. If you install the drive to another
system, check if you must disconnect the
• Make sure that the voltage between the
EMC filter. See section Drive module
drive input power terminals (L1, L2, L3)
compatibility for various electrical power
and the grounding terminal (PE) is close to
systems on page 19 or page 52.
0 V.
WARNING! Do not install the drive with the
• Make sure that the voltage between the EMC filter connected to a system that the filter
drive DC busbars (+ and -) and the is not suitable for. This can cause danger, or damage
grounding (PE) busbar is close to 0 V. the drive.
• If you have a permanent magnet motor Note: When the internal EMC filter is
connected to the drive, make sure that disconnected, the drive EMC compatibility is
the voltage between the drive output considerably reduced. See section Drive
terminals (T1/U, T2/V, T3/W) and the module compatibility for various electrical
grounding (PE) busbar is close to 0 V. power systems on page 19 or page 52.
• A drive with the ground-to-phase varistor
7. Install temporary grounding as required by the connected can be installed to a
local regulations. symmetrically grounded TN-S system. If you
8. Ask the person in control of the electrical install the drive to another system, check if
installation work for a permit to work. you must disconnect the varistor. See
If the drive does not operate according to these sections Drive module compatibility for
steps, refer to the ACH580-31 Hardware various electrical power systems on page 19
Manual, publication number or page 52.
3AXD50000037066 and ACQ580-34 Hardware WARNING! Do not install the drive with
Manual, publication number the ground-to-phase varistor
3AXD50000402025. connected to a system that the varistor is
not suitable for. If you do, the varistor circuit
Additional instructions and notes can be damaged.
WARNING! Obey these instructions. If you • Use all ELV (extra low voltage) circuits
ignore them, injury or death, or damage to connected to the drive only within a zone of
the equipment can occur. equipotential bonding, that is, within a zone
where all simultaneously accessible
If you are not a qualified electrician, do not do
conductive parts are electrically connected
installation or maintenance work.
to prevent hazardous voltages appearing
• Make sure that the electrical power network, between them. You can accomplish this by a
motor/generator, and environmental proper factory grounding, that is, make sure
conditions agree with the drive data. that all simultaneously accessible
conductive parts are grounded to the
• Remove the code labels attached to
protective earth (PE) bus of the building.
mechanical parts such as busbars, shrouds,
and sheet metal part before installation. WARNING! Do not do insulation or
They may cause arcing or block the cooling voltage withstand tests on the drive or
air flow. drive modules.
Note:
• The motor cable terminals of the drive are at
a dangerous voltage when the input power
Safety instructions
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 7
is on, regardless of whether the motor is • Always ground the drive, the motor and
running or not. adjoining equipment to the protective earth
• When the input power is on, the drive DC (PE) bus of the power supply. This is
terminals (UDC+, UDC-) are at a dangerous necessary for the personnel safety. Proper
voltage. grounding also reduces electromagnetic
emission and interference.
• External wiring can supply dangerous
voltages to the terminals of relay outputs • In a multiple-drive installation, connect each
(RO1, RO2 and RO3). drive separately to the protective earth (PE)
• The Safe Torque Off function does not bus of the power supply.
remove the voltage from the main and • Make sure that the conductivity of the
auxiliary circuits. The function is not effective protective earth (PE) conductors is
against deliberate sabotage or misuse. sufficient. Obey the local regulations.
• Connect the power cable shields to the
Optimal components protective earth (PE) terminals of the drive.
WARNING! Obey these instructions. If • Make a 360° grounding of the power and
you ignore them, damage to the control cable shields at the cable entries to
equipment can occur. suppress electromagnetic disturbance.
• Handle the fiber optic cables with care. Note:
• When you unplug the fiber optic cables, The drive requires that you must use a fixed
always hold connector, not the cable itself. protective earth (PE) connection. The minimum
size of the protective earth conductor current
• Do not touch the ends of the fibers with bare equipment. See the electrical planning
hands as the ends are extremely sensitive to instructions of the drive. In addition,
dirt.
• use a protective earth conductor with a
• Do not bend the fiber optic cables too tightly. cross-section of at least 10 mm2 Al,
The minimum allowed to bend radius is 35
mm (1.4”). or
• use a second protective earth conductor of
Printed circuit boards the same cross-sectional area as the
WARNING! Use a grounding wrist band original protective earthing conductor,
when you handle the printed circuit or
boards. Do not touch the boards unnecessarily.
• use a device which automatically
The boards contain components sensitive to
disconnects the supply of the protective
electrostatic discharge.
earth conductor breaks.
Grounding If the protective earth conductor is separate (ie,
it does not form part if the input power cable of
These instructions are for all personnel who are
the input power cable enclosure), the cross
responsible for the electrical installation,
section must be at least:
including the grounding of the drive.
• 2.5mm2 (14 AWG) when the conductor is
WARNING! Obey these instructions. If
mechanically protected, or
you ignore them, injury or death, or
equipment malfunction can occur, and • 4 mm2 (12 AWG) when the conductor is not
electromagnetic interference can increase. mechanically protected.
• If you are not a qualified electrical
professional, do not do grounding work.
Safety instructions
8 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
Additional instructions for Safety Functions • Make sure that the voltage between the
drive input power terminals (L1, L2, L3)
WARNING! Bypass configurations
and the grounding (PE) busbar is close to
(ACH580-3BxR) do not support Safe
0 V.
Torque Off (STO) functionality in bypass mode.
• Make sure that the voltage between the
drive DC terminals (UDC+, UDC-) and
Additional instructions for
the grounding (PE) terminal is close to
permanent magnet motor drives 0 V.
• Install temporary grounding to the drive
Safety in installation, start-up and
output terminals (T1/U, T2/V, T3/W).
maintenance
Connect the output terminals together as
These are additional warnings concerning well as to the PE.
permanent magnet motor drives. The other
Start-up and operation:
safety instructions in this chapter are also valid.
• Make sure that the operator cannot run the
WARNING! Obey these instructions. If
motor over the rated speed. Motor
you ignore them, injury or death and
overspeed causes overvoltage that can
damage to the equipment can occur.
damage or destroy the capacitors in the
• Do not work on a drive when a rotating intermediate circuit of the drive.
permanent magnet motor is connected to it.
A rotating permanent magnet motor
energizes the drive including its power
General safety in operation
terminals. These instructions are for all personnel that
Before installation, start-up and maintenance operate the drive.
work on the drive: WARNING! Obey these instructions. If
• Stop the motor. you ignore them, injury or death, or
damage to the equipment can occur.
• Disconnect the motor from the drive with a
safety switch or by other means. • Do not control the motor with the line side
disconnect at the drive power supply;
• If you cannot disconnect the motor, make instead, use the control panel start and stop
sure that the motor cannot rotate during keys or commands through the I/O terminals
work. Make sure that no other system, like of the drive.
hydraulic crawling drives, can rotate the
motor directly or through any mechanical • Give a stop command to the drive before
connection like felt, nip, rope, etc. you reset a fault. If you have an external
source for the start command and the start is
• Measure that the installation is on, the drive will start immediately after the
de-energized. fault reset, unless you configure the drive for
• Confirm the multimeter is working by pulse start. See the firmware manual.
testing known source. • Before you activate automatic fault reset
• Use a multimeter with an impedance of at functions of the drive control program, make
least 1 Mohm. sure that no dangerous situations can occur.
These functions reset the drive
• Make sure that the voltage between the automatically and continue operation after a
drive output terminals (T1/U, T2/V, T3/W) fault.
and the grounding (PE) busbar is close to
0 V.
Safety instructions
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 9
Note: When the drive is not in the Hand mode,
the Off key on the control panel will not stop the
drive.
Cybersecurity disclaimer
This product is designed to be connected to
and to communicate information and data via a
network interface. It is Customer’s sole
responsibility to provide and continuously
ensure a secure connection between the
product and Customer network or any other
network (as the case may be). Customer shall
establish and maintain any appropriate
measures (such as but not limited to the
installation of firewalls, application of
authentication measures, encryption of data,
installation of anti-virus programs, etc) to
protect the product, the network, its system and
the interface against any kind of security
breaches, unauthorized access, interference,
intrusion, leakage and/or theft of data or
information. ABB and its affiliates are not liable
for damages and/or losses related to such
security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of
data or information.
Safety instructions
10 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
Contents
This manual is the Installation, Operation and Maintenance Manual for the
ACH580-31/-34 Ultra-Low Harmonic Drives. Complete technical details are available
in the ACH580-31 Hardware Manual, publication number 3AXD50000037066 and
ACH580-34 Hardware Manual, publication number 3AXD50000419708. Complete
programming information is available in the ACH580 HVAC Control Firmware
manual, publication number 3AXD50000027537.
1. To determine the type of your drive, refer to its construction code on either:
• Serial number label attached on upper part of the
top mounting plate between the mounting holes. U1 3ph 400/480 VAC
ACH580-31-027A-4
ACH580-31-027A-4
I2 27A
S/N* 2193303939
• Type code label attached to the base frame – on
the side of the enclosure.
ACH580-31-027A-4
Construction
MADE IN FINLAND code
U1 3 ph 480 VAC
I1 24A S afe ve
d IND CONT EQ.
t y 1PD8
A p pro
f1 60 Hz
U2 3 ph 0...U1
FRAME I2 27A ABB Oy
f2 0...500 Hz Hiomotie 13
R6 00380, Helsinki
Finland
Air cooling
IP21
UL type 1
SCCR: 100 kA 1170700001
S/N: 1170700001
Manufacturing
year and week
2. According to the construction code, proceed to your drive’s installation, operation,
diagnostics and maintenance information:
• 31 (Wall-Mount Drives) - page 11
• 34 (Drive Modules) - page 44
• 3BCR, 3BDR (E-Clipse Bypass) – page 128.
• 3PCR, 3PDR (Packaged Drives with Disconnect) – page 169.
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 11
ACH580-31 Ultra-Low Harmonic Drives Installation
Installation
Study these installation instructions carefully before proceeding. Failure to observe
the warnings and instructions may cause a malfunction or personal hazard.
WARNING! Before you begin read Safety instructions on page 3.
1. Check mounting surface and free space requirements
The drive must be installed on a vertical wall or surface. The surface construction or
support structure must be sufficient to support the weight of the connected drive(s).
Follow IBC and any local code requirements for the correct mounting and fastening
requirements. The mounting surface must be free from vibration and not exceed the
vibration specifications defined in the ACH580-31 Hardware manual, Technical data
section for Vibration (IEC 60068-2). Three acceptable mounting orientation include:
• vertically alone
• vertically side by side
• horizontally alone
Note: UL (NEMA) Type 1 / IP21 only meets UL “Open” type in horizontal
orientation
Note: Do not install upside down.
Check that adequate clearance exists between the drive and other surfaces
including other drives.
ACH580-31 Ultra-Low Harmonic Drives Installation
12 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
Vertical and horizontal clearances are defined in the following diagrams for each
orientation.
Allowable mounting orientations
200 mm (8 in.)
300 mm (12 in.)
30 mm (1.5 in.)
200 mm (8 in.) 300 mm (12 in.)
200 mm (8 in.)
30 mm (1.5 in.)
200 mm (8 in.) 300 mm (12 in.)
200 mm (8 in.)
ACH580-31 Ultra-Low Harmonic Drives Installation
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 13
Vertical installation and deflector plate
200 mm (8 in.)
deflector
plate 120 mm
(5 in.)
250 mm (10 in.)
120 mm
(5 in.)
300 mm (12 in.)
2. Prepare for installation
Lifting R3, R6 and R8
Use provided lifting points to install drive.
Transporting R3, R6 and R8
1. Use appropriate lifting equipment to move the transport package/enclosure to the
installation site.
WARNING! Frames R3, R6 and R8: Lift the drive with a lifting device. Use the lifting
eyes of the drive. The drive is heavy and its center of gravity is high. An
overturning drive can cause physical injury.
2. Use a hoist to lift the drive. (Do not place drive in final position until mounting site is
prepared.)
ACH580-31 Ultra-Low Harmonic Drives Installation
14 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
Unpack the drive
1. Unpack the drive.
2. Check for any damage and notify the shipper immediately if damaged components
are found.
3. Check the contents against the order and the shipping label to verify that all parts
have been received.
Tools required
To install the ACH580 Ultra-Low Harmonic Drives you need the following:
• Screwdrivers as appropriate for the mounting hardware used, including a
T20 Torx driver for drive cover removal
• Wire stripper
• Tape measure and/or provided mounting template
• Drill
• Use pallet truck and hoist
• Use the appropriate crimping tool for power cable lugs (if applicable).
• Mounting hardware: screws or nuts and bolts. The type, length and quantity of
hardware depends on the mounting surface and the frame size:
Mounting Hardware
Frame size Qty
Metric Standard
R3 M6 1/4 in. 4
R6..R8 M8 5/16 in. 4
WARNING! Before installing the ACH580 Ultra-Low Harmonic Drives, ensure the
input power supply to the drive is off.
WARNING! Metal shavings or debris in the enclosure can damage electrical
equipment and create a hazardous condition. Where parts, such as conduit plates
require cutting or drilling, first remove the part. If that is not practical, cover nearby
electrical components to protect them from all shavings or debris.
Flange Mounting
Further information is in: Flange mounting kit supplement, 3AXD50000019100.
Frame size Kit
R3 FMK-R3 580-31/880-X1
R6 FMK-R6 580-31/880-X1
R8 FMK-R8 580-31/800-X1
ACH580-31 Ultra-Low Harmonic Drives Installation
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 15
3. Install the drive
Installing the drive vertically, frames R3, R6, R8
The figures show frame R3 as an example.
1. Mark the hole locations using the mounting template included in the package.
2. Drill the mounting holes.
3. Insert anchors or plugs into the holes and start the screws or bolts into the anchors
or plugs. Drive the screws or bolts long enough into the wall to make them carry the
weight of the drive.
4. Position the drive onto the bolts on the wall. For R6 and R8 with option +B056 [UL
(NEMA) Type 12 / IP55], see also step 6.
5. Tighten the bolts in the wall securely.
6. Frames R6 and R8 with option +B056 [UL (NEMA) Type 12 / IP54] installation: Install
the hood on top of the drive before you tighten the upper fastening bolts. Place the
vertical edge of the hood in between the wall and the drive back plate. Then, tighten
the bolts to fasten the hood on its place.
ACH580-31 Ultra-Low Harmonic Drives Installation
16 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
UL (NEMA) Type 1 / IP21 Drive
W D W1
W2
H1 H1
UL (NEMA) Type 12 / IP55 Drive
HW D W1
H5 H1
H4
W
Dim Ref Mounting Dimensions
Height Width Width
(H1) (W1) (W2)
in mm in mm in mm
ACH580-31, ultra-low harmonic drive, UL (NEMA) Type 1 / IP21
31-1-R3 18.66 474 6.30 160 --- ---
31-1-R6 29.65 753 8.37 212 6.3 160
31-1-R8 37.20 945 10.33 262 --- ---
ACH580-31, ultra-low harmonic drive, UL (NEMA) Type 12 / IP55
31-12-R3 18.66 474 6.30 160 --- ---
31-12-R6 29.65 753 8.37 212 6.3 160
31-12-R8 37.20 945 10.33 262 --- ---
ACH580-31 Ultra-Low Harmonic Drives Installation
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 17
Dim Ref Height Height Width Width Depth Weight
(H1, H4) (H5) (W) (HW) (D)
in mm in mm in mm in mm in mm lb kg
ACH580-31, ultra-low harmonic drive, UL (NEMA) Type 1 / IP21
31-1-R3 19.49 495 --- --- 8.07 205 --- --- 13.74 349 47.0 21.3
31-1-R6 30.35 771 --- --- 9.92 252 --- --- 15.44 392 134.5 61.0
31-1-R8 38.01 965 --- --- 11.81 300 --- --- 17.23 438 247.0 112.0
ACH580-31, ultra-low harmonic drive, UL (NEMA) Type 12 / IP55
31-12-R3 19.49 495 --- --- 8.07 205 --- --- 14.17 360 51.4 23.3
31-12-R6 30.35 771 36.56 929 9.92 252 11.46 291 17.65 448 138.9 63.0
31-12-R8 38.01 965 44.22 1123 11.81 300 13.80 350 19.53 496 260.0 118.0
ACH580-31 Ultra-Low Harmonic Drives Installation
18 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
4. Install wiring
WARNING! Ensure the motor is compatible for use with the ACH580 Ultra-Low
Harmonic Drives. The ACH580 Ultra-Low Harmonic Drives must be installed by a
competent person. If in doubt, contact your local ABB sales or service office.
WARNING! If the drive will be connected on an IT (ungrounded) system, make sure
neither the EMC filter nor the ground-to-phase varistor are connected. If the drive will
be connected on a corner-grounded TN system, make sure you have not connected
the EMC filter. See Checking the compatibility with IT (ungrounded) and
corner-grounded TN systems (North America) in the ACH580-31 Drives Hardware
manual, publication number 3AXD50000037066.
Checking the insulation of the assembly
WARNING! Do not make any voltage tolerance or insulation resistance tests on any
part of the drive as testing can damage the drive. The drive has been tested at the
factory.
1. Before testing make sure the cable is not connected to the drive.
2. Check the insulation of the input cable according to local regulations. Minimum cable
temperature rating of 70 °C (158 °F) must be used.
Note: For drives rated over 100 amperes, the power cables must be rated for 75 °C
(167 °F) or higher. For UL (NEMA) Type 12 / IP55 drives of frame R6, the power
cables must be rated for 90 °C (194 °F) minimum.
3. With the motor cable connected to the motor, but NOT to the drive output terminals
T1/U, T2/V and T3/W, measure the insulation resistance between the phase
conductors and between each phase conductor and the Protective Earth (PE)
conductor, using a measuring voltage of 1000 V DC. The insulation resistance must
exceed 100 Mohm at 25 °C (77 °F).
Ground connections
For personnel safety, proper operation and to reduce electromagnetic
emission/pick-up, the drive and the motor must be grounded at the installation site.
• Conductors must be adequately sized as required by safety regulations.
• Power cable shields must be connected to the drive PE terminal in order to meet
safety regulations.
• Power cable shields are suitable for use as equipment grounding conductors only
when the shield conductors are adequately sized as required by safety
regulations.
• In multiple drive installations, do not connect drive grounding terminals in series.
ACH580-31 Ultra-Low Harmonic Drives Installation
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 19
Drive module compatibility for various electrical power systems
When the drive is installed on the electrical power system, configure the EMC and
VAR screws to provide the proper electromagnetic compatibility (EMC) and minimize
disturbances on that network. The drive may be installed on a symmetrically
grounded TN system. Identify the electrical power system prior to installation. The
ACH580-31 drive is suitable only for 3 phase applications and does not support
single phase applications.
WARNING! Do not install the drive with the EMC filter(s) to an electrical power
system that the filter is not rated for. This can cause danger and/or damage the
drive.
NOTE: When the internal EMC filter(s) is disconnected, the EMC protection of the
drive is considerably reduced.
Identifying different types of electrical power systems:
The power network can be determined with a RMS multimeter. Once identified, the
EMC and VAR screws may be properly configured for that power system.
Table: Power system identification
UL-L UL1-G UL2-G UL3-G Electrical power system type Figure
X 0.58x 0.58x 0.58x TN System (Symmetrically grounded wye) A
X 1.0x 1.0x 0 Corner-grounded Delta System (non-symmetrical) B
X 0.866x 0.5x 0.5x Midpoint-grounded Delta System (non-symmetrical) C
X Varying Varying Varying IT System (ungrounded or high-resistance-grounded D
level level level [>30 ohms]) non-symmetrical
versus versus versus
time time time
X Varying Varying Varying TT System (the protective earth connection for the E
level level level customer is provided by a local earth electrode, and
versus versus versus there is another independently installed at the generator.
time time time
1. Input voltage line to line (UL-L)
2. Input voltage line 1 to ground (UL1-G)
3. Input voltage line 2 to ground (UL2-G)
4. Input voltage line 3 to ground (UL3-G)
Abbreviation Description
T - Terra (ground)
N - Neutral
C - Combined
S - Separate
I - Isolated
TN-S - Tera Neutral - Separate
Earth and Neutral have separate conductors (3 wire single phase L, N, E).
ACH580-31 Ultra-Low Harmonic Drives Installation
20 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
IT - Isolated Neutral
Earth is either ungrounded or high-resistive (>30 ohms) non-symmetrical earth path.
TT - Tera Tera
Earth at source and Earth a destination (no earth conductor between source and
consumer the soil is used as the earth return path.
Default EMC and VAR screw material
The following tables show the default material based on the drive frame and
manufactured location. (North America or except North America). See Contents
section for data nameplate on page 10.
ACH580-31
Frame Default screw material (North America)
EMC (DC) EMC (AC) VAR
R3 None N/A Metal
R6 None None Metal
R8 None N/A Metal
EMC/VAR screw type selection for various electrical power networks
The following describes the purpose of the EMC filter and the varistor (VAR) and
how to configure based on the electrical power systems the drive will be connected.
ACH580-31 Ultra-Low Harmonic Drives Installation
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 21
EMC Filter
The EMC filter(s) in the drive reduces the electromagnetic noise produced by the
drive. Electromagnetic noise could interfere with or affect other electrical products.
The EMC filter(s) need to be configured prior to installing the drive on the electrical
power system to provide the proper EMC protection.
Varistor
The varistor (VAR) is a Metal Oxide Varistor (MOV), which is used to protect the
sensitive electronics in the drive caused by transient overvoltage conditions. The
ground-to-phase varistor need to be configured prior to installing the drive module on
the electrical power system to provide proper protection. Spare EMC and VAR
screws are shipped in the accessories bag with each drive.
Locating the EMC and VAR screw locations
Installing internal EMC filter and ground-to-phase varistor.
1. Stop the drive and do the steps in section Precautions before electrical work on page
14 before you start work.
2. Remove the front cover.
3. Install the EMC screw.
4. Install the VAR screw.
ACH580-31 R3
ACH580-31 Ultra-Low Harmonic Drives Installation
22 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
ACH580-31 R6
ACH580-31 R8
ACH580-31 Ultra-Low Harmonic Drives Installation
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 23
Replacement parts kits and torque values shown below.
Screw kit, Hardware R1-R4, R6-R9 part number: 3AXD50000561261
Qty Description Location Bit Torque
size
1 Screw, M4x12, COMBI, Torx, T20 Steel EMC/VAR T20 1.5 Nm
1 Screw, M4x12, PZ1, Nylon EMC/VAR PZ1 Hand tighten
ACH580-31 North America
TN system or TN Corner-grounded IT TT
Corner-grounded system delta (B) and system system
Delta system Mid-point-grounded
delta (C) system
Frame Connection Default Figures A Figure A Figures B and C Figure D Figure E
and B
R3 EMC (AC) None Metal 2) None 1) None 1)
VAR Metal Metal Metal
3) 2)
R6 EMC (DC) None Metal None1)
2)
EMC (AC) None Metal None 1)
VAR Metal Metal Metal
R8 EMC (AC) None Metal 2) None1)
VAR Metal Metal Metal
1)
Metal screw must not be used.
2)
Optional, for greater noise filtering.
3)
R6 frame may have either one EMC (AC) and one EMC (DC) or one EMC (AC) screws
depending on date of manufacture.
Power cable terminal and lead-through data
UL (NEC) ratings at UN = 460 V
Input, motor and DC cable entries, maximum wire sizes (per phase) and terminal
screw sizes and tightening torques are given below.
Frame Cable entries L1, L2, L3 terminals T1/U, T2/V, T3/W, UDC+, UDC- Grounding
size terminals terminals
Per Ø1) Min wire Max wire Tightening Min wire Max wire Tightening Tightening
cable size size torque size size torque torque
pcs in AWG AWG lbf·ft AWG AWG lbf·ft lbf-ft
R3 1 0.91 20 6 1.3 20 6 1.3 1.2
R6 1 1.77 6 1/0 11.1 6 1/0 11.1 2.1
R8 1 1.77 6 300 25 4 300 22 7.2
3AXD00000586715
1)
Maximum cable diameter accepted. For the bottom plate hole diameters, see the Dimension drawings chapter in the
ACH580-31 Drives Hardware manual, publication number 3AXD50000037066.
2)
Minimum wire size does not necessarily have enough current capability for full load. Make sure the installation
complies with local codes and regulations.
Note: Only copper cables are allowed for drive types up to -039A-4.
ACH580-31 Ultra-Low Harmonic Drives Installation
24 ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual
Control cable terminal and lead-through data
Control cable entries, wire sizes and tightening torques (T) are given below.
Frame Cable entries Control cable entries and terminal sizes
size
Holes Max +24V, DCOM, DGND, EXT. 24V DI, AI/O, AGND, RO, STO
cable terminals terminals
size Wire size T Wire size T
pcs in AWG lbf·ft AWG lbf·ft
R3 3 0.67 24…14 0.4 26…14 0.4
R6 4 0.67 26…14 0.4 26…14 0.4
R8 4 0.67 26…14 0.4 26…14 0.4
3AXD00000586715
Current and power ratings
UL (NEC) ratings at UN = 460 V
Type Input rating Max. App. power Output ratings Frame
ACH580 current size
-31- Light-duty use
I1 Imax SN I Ld PLd
A A kVA A hp
3-phase UN = 480 V
07A6-4 7.0 9.5 6.3 7.6 5.0 R3
012A-4 9.0 15.0 10.0 12.0 7.5 R3
014A-4 12.0 20.4 11.6 14.0 10.0 R3
023A-4 17.0 28.8 19.1 23.0 15.0 R3
027A-4* 24 39.1 22.4 27 20.0 R6
034A-4* 29 45.9 28.3 34 25.0 R6
044A-4* 34 57.8 36.6 44 30.0 R6
052A-4* 44 74.8 43.2 52 40.0 R6
065A-4* 54 88.4 54.0 65 50.0 R6
077A-4* 66 110.5 64.0 77 60.0 R6
096A-4 82 130.9 79.8 96 75 R8
124A-4 111 163.2 103.1 124 100 R8
156A-4 134 210.8 129.7 156 125 R8
180A-4 163 265.2 149.6 180 150 R8
3AXD00000586715, 3AXD10000940799
* These ratings are not to be used for drives with degree of protection of UL (NEMA) Type 12 / IP55
option +B056.
ACH580-31 Ultra-Low Harmonic Drives Installation
ACH580 Ultra-Low Harmonic Drives Installation, Operation and Maintenance Manual 25
Maximum recommended motor cable length
Frame Size Maximum motor cable length, 4
kHz
Scalar control Vector control
m ft m ft
Standard drive, without external options
R3 200 656 200 656
R6 300 990 300 990
R8 300 990 300 990
Heat dissipation and Air flow requirements
Type Heat dissipation Air flow Noise Frame
ACH580 size
-31- Main circuit Control Control Main and
at rated circuit circuit control
I1 at I2 minimum maximum boards
W W W W m3/h ft3/min dB(A)
NEC ratings: 3-phase UN =Показано початок документа. Повний текст — у PDF за посиланням вище.
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